CN205036055U - Hanging flower basket formula high altitude wall flush coater - Google Patents
Hanging flower basket formula high altitude wall flush coater Download PDFInfo
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- CN205036055U CN205036055U CN201520812447.9U CN201520812447U CN205036055U CN 205036055 U CN205036055 U CN 205036055U CN 201520812447 U CN201520812447 U CN 201520812447U CN 205036055 U CN205036055 U CN 205036055U
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- mobile platform
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Abstract
The utility model discloses a hanging flower basket formula high altitude wall flush coater, including the supporting baseplate, the top surface of supporting baseplate is equipped with portable spraying mechanism, and the terminal surface is equipped with hoisting accessory about the supporting baseplate, portable spraying mechanism, hoisting accessory all meet with PLC control system, and PLC control system meets with the manual operation bracket signal. The utility model discloses simple structure, simple to operate, the simple operation can adapt to various complicated walls, and job stabilization, the dependable performance, it is big effectively to have solved present high altitude hand spray danger coefficient, difficult problems such as inefficiency.
Description
Technical field
The invention belongs to building machinery technical field, be specifically related to a kind of basket-hanging high-altitude wall sprayer.
Background technology
Along with China's rapid development of economy, building operations industry emerges in an endless stream like the mushrooms after rain.But while builing industry high speed development, work safety accident is of common occurrence.Work high above the ground particularly in builing industry is due to circumstance complication, and the falling from high altitude occurred, object the event such as to injure by a crashing object and threaten workman's life security.
For current high-rise building wall spraying operation, a kind of mode is that workman adopts scaffolding to construct, and there is long construction period and the high defect of cost; Another kind of operating type is hand spray in the hanging basket hung with suspension machine, although short construction period, cost are low, for operator, still there is the defect that security protection is not in place, the security incident caused thus both at home and abroad happens occasionally.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, a kind of simple operation, basket-hanging high-altitude wall sprayer that security performance is high are provided.
A kind of basket-hanging high-altitude wall sprayer, comprise support baseboard, the end face of described support baseboard is provided with portable spray body, the left and right end face of support baseboard is provided with boom hoisting, described portable spray body, boom hoisting all connect with PLC control system, and PLC control system connects with manual operation platform signal.
Further describing as technique scheme:
Described portable spray body comprises two parallel clearance arrangements, and along the first guide rail that support baseboard end face length direction is arranged, first guide rail is provided with mobile platform, roller is provided with bottom mobile platform, roller is arranged in the first guide rail, mobile platform end face is provided with the second guide rail on the direction perpendicular with the first guide rail, second guide rail is provided with slide unit, the rear end of slide unit is provided with the first telescopic cylinder for driving it to reciprocatingly slide along the second guide rail, the top of slide unit is provided with rotary cylinder, the cylinder axis of rotary cylinder vertically upward, axial end is arranged with injection nozzle carrier mount pad, injection nozzle carrier mount pad is provided with paint spray nozzle group on the direction towards metope to be sprayed, the two ends of mobile platform are provided with the haulage gear pulling it to move back and forth at the first guide rail.
Further describing as technique scheme:
Described haulage gear comprises bracing frame and is rotatably supported on the traction wheel on bracing frame, and traction wheel is arranged with pull rope, and pull rope is connected in the end sidewalls of mobile platform, and the traction wheel power of one of them haulage gear is connected on stepper motor.
Further describing as technique scheme:
Described portable spray body also comprises the travel switch be arranged in haulage gear on bracing frame, travel switch is arranged towards mobile platform, mobile platform is provided with limited block relative to the face of travel switch coordinates, travel switch connects with PLC control system, the running status of PLC control system control step motor.
Further describing as technique scheme:
Described injection nozzle carrier mount pad is also provided with the distance measuring sensor of the spacing for detecting metope to be sprayed and described flush coater, distance measuring sensor connects with PLC control system.
Further describing as technique scheme:
Described mobile platform is also provided with the watch-dog for monitoring described flush coater operation conditions, the running status of watch-dog is controlled in real time by manual operation platform.
Further describing as technique scheme:
Described manual operation platform is monitored by watch-dog, utilizes single-chip microcomputer controllor for step-by-step motor control step motor rotations, controls the distance of mobile platform movement.
Further describing as technique scheme:
Described basket-hanging high-altitude wall sprayer, also comprise obstacle detouring adsorbing mechanism, obstacle detouring adsorbing mechanism comprises the matrix link being symmetricly set on support baseboard leading flank two ends, the openend of matrix link is towards metope to be sprayed, the base end of the second telescopic cylinder is hinged on the opening part of matrix link, the piston end of the second telescopic cylinder is connected on the bottom surface mount pad of high pressure sucker, be provided with proximity transducer near the bottom surface place of the support baseboard of matrix link, the second telescopic cylinder, high pressure sucker, proximity transducer all connect with PLC control system.
Further describing as technique scheme:
Described injection nozzle carrier mount pad is T font, and tail end is set on the cylinder axis of rotary cylinder, and front end is perpendicular to mobile platform, and paint spray nozzle group is vertically arranged in the front end surface of injection nozzle carrier mount pad.
Further describing as technique scheme:
Described watch-dog is wireless network camera, is connected on monitoring mobile phone software by wireless network.
Structure of the present invention is simple, and easy for installation, simple operation, can adapt to various complicated metope, and working stability, dependable performance, efficiently solves current high-altitude hand spray danger coefficient large, the difficult problems such as efficiency is low.
Be embodied in:
1, adopt rotary cylinder and telescopic cylinder to control paint spray nozzle and put conversion, instead of the labyrinth of multi_motor control, be not only easy to manipulation but also clean environmental protection;
2, adopt interface alternation formula to control, manual operation platform control PLC control system makes flush coater complete spraying action, and PLC control system feeds back to manual operation platform and adjusts spray coating operations state in real time, thus the various complicated metope of adaptation that can be stable;
3, by the setting of watch-dog, can Real-Time Monitoring be carried out to the duty of flush coater and adjust spray coating operations state;
4, arranging of obstacle detouring adsorbing mechanism can be stablized flush coater and can pass over obstruction, can solve in spraying process because flush coater swings or there is the problem of obstruction and break-off;
5, by using the monitoring of wireless network camera matching with mobile phone, can carry out video acquisition to spraying state easily, operating personnel whenever and wherever possible according to monitored spraying state, can judge spraying information, adjustment spraying scheme.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention;
Fig. 3 is side-looking structural representation of the present invention.
Detailed description of the invention
See Fig. 1, a kind of basket-hanging high-altitude provided by the invention wall sprayer, comprise support baseboard 1, the end face of support baseboard 1 is provided with portable spray body 2, the left and right end face of support baseboard 1 is provided with boom hoisting 3, portable spray body 2, boom hoisting 3 all connect with PLC control system, and PLC control system connects with manual operation platform signal.
During use, this flush coater is placed on the side of body of wall to be sprayed, operating personnel operate manual operation platform, first utilize PLC control system that boom hoisting 3 pairs of support baseboards 1 are lifted by crane, when arriving correct position, manual operation platform controls portable spray body 2 pairs of body of wall spraying positions by PLC control system and selectes, and completes the spray coating operations after selecting.After spray coating operations completes one-period, flush coater moves, and carries out the spray coating operations in next cycle, the spray coating operations of the whole face wall that gone round and begun again.
Without the need to standing in the spraying that flush coater just can complete to high-rise body of wall, therefore there is the potential safety hazard that work high above the ground produces hardly in operating personnel.
Composition graphs 2 and Fig. 3, portable spray body 2 comprises two parallel clearance arrangements, and along the first guide rail 201 that support baseboard 1 end face length direction is arranged, first guide rail 201 is provided with mobile platform 202, roller 203 is provided with bottom mobile platform 202, roller 203 is arranged in the first guide rail 201, mobile platform 202 end face is provided with the second guide rail 204 on the direction perpendicular with the first guide rail 201, second guide rail 204 is provided with slide unit 205, the rear end of slide unit 205 is provided with the first telescopic cylinder 206 for driving it to reciprocatingly slide along the second guide rail 204, the top of slide unit 205 is provided with rotary cylinder 207, the cylinder axis of rotary cylinder 207 vertically upward, axial end is arranged with injection nozzle carrier mount pad 208, injection nozzle carrier mount pad 208 is provided with paint spray nozzle group 209 on the direction towards metope to be sprayed, the two ends of mobile platform 202 are provided with the haulage gear 4 pulling it to move back and forth at the first guide rail 201, haulage gear 4 comprises bracing frame 401 and is rotatably supported on the traction wheel 402 on bracing frame 401, traction wheel 402 is arranged with pull rope 403, pull rope 403 is connected in the end sidewalls of mobile platform 202, and traction wheel 402 power of one of them haulage gear 4 is connected on stepper motor 404.
During use, driving traction wheel 402 to rotate by stepper motor 404 output shaft, make pull rope 403 pull mobile platform 202, by controlling moving horizontally of mobile platform 202, adjusting the horizontal level that coating sprays; When mobile platform 202 arrives required horizontal level, first telescopic cylinder 206 promotes slide unit 205, slide unit 205 is made to slide to body of wall to be sprayed, rotary cylinder 207 drives injection nozzle carrier mount pad 208 to rotate and stretches up and down and is adjusted to just to the state of body of wall to be sprayed afterwards, and paint spray nozzle group 209 can start spraying;
Portable spray body 2 also comprises the travel switch 210 be arranged in haulage gear 4 on bracing frame 401, travel switch 210 is arranged towards mobile platform 202, mobile platform 202 is provided with limited block 211 relative to the face of travel switch 210 coordinates, travel switch 210 connects with PLC control system, the running status of PLC control system control step motor 404.Specific works process is, stepper motor 404 rotates forward, and mobile platform 202 is pulled to haulage gear 4 place not being connected with stepper motor 404, when limited block 211 touches travel switch 210, reversed by PLC control system control step motor 404, then complete back and forth movement.
Injection nozzle carrier mount pad 208 is also provided with the distance measuring sensor 212 of the spacing for detecting metope to be sprayed and described flush coater, mobile platform 202 is also provided with the watch-dog 213 for monitoring described flush coater operation conditions, distance measuring sensor 212, watch-dog 213 all connect with PLC control system, and the running status of watch-dog is controlled in real time by manual operation platform.Specific works process is, distance measuring sensor 212 measures the distance of flush coater and metope in real time, when running into concavo-convex metope or door and window etc. in spraying process without the distance change of wall position, PLC control system by signal feedback to manual operation platform, manually according to the situation that watch-dog 213 is monitored, control paint spray nozzle group 209 by PLC control system again and spray state, position and mobile platform 202 position, Artificial Control spraying is carried out to metope dead angle.
Manual operation platform is monitored by watch-dog under special circumstances, utilizes single-chip microcomputer controllor for step-by-step motor control step motor 404 revolution, controls the distance of mobile platform movement.
In the present embodiment, a kind of basket-hanging high-altitude wall sprayer, also comprise obstacle detouring adsorbing mechanism 5, obstacle detouring adsorbing mechanism 5 comprises the matrix link 501 being symmetricly set on support baseboard 1 leading flank two ends, the openend of matrix link 501 is towards metope to be sprayed, the base end of the second telescopic cylinder 502 is hinged on the opening part of matrix link 501, the piston end of the second telescopic cylinder 502 is connected on the bottom surface mount pad of high pressure sucker 503, proximity transducer 504 is provided with near the bottom surface place of the support baseboard 1 of matrix link 501, second telescopic cylinder 502, high pressure sucker 503, proximity transducer 504 connects with PLC control system.Specific works process is, when proximity transducer 504 detects the windowsill occurred below support baseboard 1, when the obstacle bodies of wall such as balcony or obstruction, detection signal is delivered to manual operation platform by PLC control system, when there is obstruction, control high pressure sucker 503 by manual operation platform and suck metope, second telescopic cylinder 502 is perpendicular to metope to be sprayed, and by stretching out piston rod, the distance of flush coater and metope to be sprayed is increased gradually, after having stretched out, by the revolute pair hinged formed with matrix link 501, flush coater and metope to be sprayed is made to relatively rotate decline, after clearing the jumps, high pressure sucker 503 quits work, second telescopic cylinder 502 inwardly shrinks folding.
In clear, but when there being the external influence factors such as wind, vibration to exist, also stablizing flush coater make it normally work by high pressure sucker 503 being close to metope to be sprayed.
In the present embodiment, injection nozzle carrier mount pad 208 is in T font, and tail end is set on the cylinder axis of rotary cylinder 207, and front end is perpendicular to mobile platform 202, and paint spray nozzle group 209 is vertically arranged in the front end surface of injection nozzle carrier mount pad 208.Object is, expands the spray range on vertical plane, to rotate and in process flexible up and down at rotary cylinder 207, on a large scale and complete spraying uniformly.
In the present embodiment, watch-dog 213 is wireless network camera, is connected in manual operation platform by wireless network.Manual operation platform can adopt mobile phone, and operating personnel are monitored in real time by the running status of monitoring of software to this flush coater of installing in mobile phone, can monitor spraying state whenever and wherever possible, and Timeliness coverage is also dealt with problems.
The above is only the preferred embodiment of the present invention, protection scope of the present invention be not only confined to above-described embodiment, and all technical schemes belonged under thinking of the present invention all belong to protection scope of the present invention.It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a basket-hanging high-altitude wall sprayer, comprise support baseboard, it is characterized in that: the end face of described support baseboard is provided with portable spray body, the left and right end face of support baseboard is provided with boom hoisting, described portable spray body, boom hoisting all connect with PLC control system, and PLC control system connects with manual operation platform signal.
2. basket-hanging high-altitude according to claim 1 wall sprayer, it is characterized in that: described portable spray body comprises two parallel clearance arrangements, and along the first guide rail that support baseboard end face length direction is arranged, first guide rail is provided with mobile platform, roller is provided with bottom mobile platform, roller is arranged in the first guide rail, mobile platform end face is provided with the second guide rail on the direction perpendicular with the first guide rail, second guide rail is provided with slide unit, the rear end of slide unit is provided with the first telescopic cylinder for driving it to reciprocatingly slide along the second guide rail, the top of slide unit is provided with rotary cylinder, the cylinder axis of rotary cylinder vertically upward, axial end is arranged with injection nozzle carrier mount pad, injection nozzle carrier mount pad is provided with paint spray nozzle group on the direction towards metope to be sprayed, the two ends of mobile platform are provided with the haulage gear pulling it to move back and forth at the first guide rail.
3. basket-hanging high-altitude according to claim 2 wall sprayer, it is characterized in that: described haulage gear comprises bracing frame and is rotatably supported on the traction wheel on bracing frame, traction wheel is arranged with pull rope, pull rope is connected in the end sidewalls of mobile platform, and the traction wheel power of one of them haulage gear is connected on stepper motor.
4. basket-hanging high-altitude according to claim 3 wall sprayer, it is characterized in that: described portable spray body also comprises the travel switch be arranged in haulage gear on bracing frame, travel switch is arranged towards mobile platform, mobile platform is provided with limited block relative to the face of travel switch coordinates, travel switch connects with PLC control system, the running status of PLC control system control step motor.
5. the basket-hanging high-altitude wall sprayer according to claim 2,3 or 4, it is characterized in that: the distance measuring sensor described injection nozzle carrier mount pad being also provided with the spacing for detecting metope to be sprayed and described flush coater, distance measuring sensor connects with PLC control system.
6. the basket-hanging high-altitude wall sprayer according to claim 2,3 or 4, is characterized in that: described mobile platform is also provided with the watch-dog for monitoring described flush coater operation conditions, the running status of watch-dog is controlled in real time by manual operation platform.
7. basket-hanging high-altitude according to claim 6 wall sprayer, is characterized in that: described manual operation platform is monitored by watch-dog, utilizes single-chip microcomputer controllor for step-by-step motor control step motor rotations, controls the distance of mobile platform movement.
8. basket-hanging high-altitude according to claim 2 wall sprayer, it is characterized in that: described basket-hanging high-altitude wall sprayer, also comprise obstacle detouring adsorbing mechanism, obstacle detouring adsorbing mechanism comprises the matrix link being symmetricly set on support baseboard leading flank two ends, the openend of matrix link is towards metope to be sprayed, the base end of the second telescopic cylinder is hinged on the opening part of matrix link, the piston end of the second telescopic cylinder is connected on the bottom surface mount pad of high pressure sucker, proximity transducer is provided with near the bottom surface place of the support baseboard of matrix link, second telescopic cylinder, high pressure sucker, proximity transducer all connects with PLC control system.
9. basket-hanging high-altitude according to claim 2 wall sprayer, it is characterized in that: described injection nozzle carrier mount pad is T font, tail end is set on the cylinder axis of rotary cylinder, and front end is perpendicular to mobile platform, and paint spray nozzle group is vertically arranged in the front end surface of injection nozzle carrier mount pad.
10. basket-hanging high-altitude according to claim 6 wall sprayer, is characterized in that: described watch-dog is wireless network camera, is connected on monitoring mobile phone software by wireless network.
Priority Applications (1)
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CN201520812447.9U CN205036055U (en) | 2015-10-16 | 2015-10-16 | Hanging flower basket formula high altitude wall flush coater |
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CN201520812447.9U CN205036055U (en) | 2015-10-16 | 2015-10-16 | Hanging flower basket formula high altitude wall flush coater |
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CN201520812447.9U Expired - Fee Related CN205036055U (en) | 2015-10-16 | 2015-10-16 | Hanging flower basket formula high altitude wall flush coater |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105201184A (en) * | 2015-10-16 | 2015-12-30 | 安徽理工大学 | Hanging basket type overhead wall surface spraying machine |
CN106219118A (en) * | 2016-08-26 | 2016-12-14 | 南京音飞储存设备股份有限公司 | A kind of asynchronization differential speed orbit motion apparatus |
CN107675898A (en) * | 2017-11-07 | 2018-02-09 | 蔡璟 | A kind of intelligent metope repair system and its control method based on climbing robot |
CN113356628A (en) * | 2021-05-10 | 2021-09-07 | 上海建工四建集团有限公司 | Brick wall repairing and adhering type automatic pointing device and construction method |
-
2015
- 2015-10-16 CN CN201520812447.9U patent/CN205036055U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105201184A (en) * | 2015-10-16 | 2015-12-30 | 安徽理工大学 | Hanging basket type overhead wall surface spraying machine |
CN105201184B (en) * | 2015-10-16 | 2017-09-29 | 安徽理工大学 | Basket-hanging high-altitude wall sprayer |
CN106219118A (en) * | 2016-08-26 | 2016-12-14 | 南京音飞储存设备股份有限公司 | A kind of asynchronization differential speed orbit motion apparatus |
CN107675898A (en) * | 2017-11-07 | 2018-02-09 | 蔡璟 | A kind of intelligent metope repair system and its control method based on climbing robot |
CN113356628A (en) * | 2021-05-10 | 2021-09-07 | 上海建工四建集团有限公司 | Brick wall repairing and adhering type automatic pointing device and construction method |
CN113356628B (en) * | 2021-05-10 | 2022-10-14 | 上海建工四建集团有限公司 | Brick wall repairing and adhering type automatic pointing device and construction method |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160217 Termination date: 20161016 |
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CF01 | Termination of patent right due to non-payment of annual fee |