CN204997212U - Oil tank automatic weld workstation - Google Patents
Oil tank automatic weld workstation Download PDFInfo
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- CN204997212U CN204997212U CN201520672170.4U CN201520672170U CN204997212U CN 204997212 U CN204997212 U CN 204997212U CN 201520672170 U CN201520672170 U CN 201520672170U CN 204997212 U CN204997212 U CN 204997212U
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Abstract
The utility model discloses an oil tank automatic weld workstation, include welding room, welding set, a pair of station, welding source, welding source sets up on the top cap in welding room, welding controller, welding controller sets up on the top cap in welding room, welding controller is connected with the welding set electricity, electrical control cabinet, electrical control cabinet sets up on the top cap in welding room, the both hands starting drive of steerable slip elevating gear action, both hands starting drive is connected with slip elevating gear electricity, the control system of steerable welding set and aggressive device action, control system passes through electrical control cabinet and is connected with welding controller and aggressive device electricity respectively. The utility model relates to a rationally, simple structure, can make welding set weld in succession, improved welding precision and welding efficiency, reduced operating personnel intensity of labour, can avoid arc light and welding fume to operating personnel's injury, can avoid welding fume to atmospheric pollution, environmental protection.
Description
Technical field
The utility model relates to welding workstation technical field, is related specifically to a kind of fuel tank automatically welding workstation.
Background technology
Fuel tank is the casing for storing fluid, and the global shape of most of fuel tank is cylindrical, and fuel tank needs to weld multiple face in manufacture process,
The existing welding workstation for fuel tank, single welding post mostly, during welding, need fuel tank to move on welding post by operating personnel, then weld, after waiting to be welded completing, the fuel tank welded is moved welding post by operating personnel, move on welding post by fuel tank to be welded again, repeat above action, this kind of processing adds the labour intensity of operating personnel and reduces welding precision and welding efficiency; Another, existing welding workstation, the arc light in welding process and weld fumes are comparatively large to the injury of operating personnel, and weld fumes enters air to environment, can be unfavorable for environmental protection.
But for the deficiencies in the prior art, developer be necessary development a kind of reasonable in design, structure simple, can make welder continuous welding, improve welding precision and welding efficiency, reduce the labour intensity of operating personnel, arc light and weld fumes can be avoided the injury of operating personnel, the pollution of weld fumes to air, the fuel tank automatically welding workstation of environmental protection can be avoided.
Utility model content
For solving prior art Problems existing, the utility model object provide a kind of reasonable in design, structure simple, can make welder continuous welding, improve welding precision and welding efficiency, reduce the labour intensity of operating personnel, arc light and weld fumes can be avoided the injury of operating personnel, the pollution of weld fumes to air, the fuel tank automatically welding workstation of environmental protection can be avoided.
For solving above technical problem, the utility model comes to be realize by the following technical solutions:
A kind of fuel tank automatically welding workstation, comprises
One welding room, described welding room comprises room body, top cover and base, and the lower end of described room body is fixedly mounted on base, and described top cover is fixedly mounted on the upper end of room body;
One welder, described welder is arranged on the inside in welding room;
A pair station, a pair station is symmetricly set on the both sides of welder, a pair station is all arranged on the inside in welding room, and each station includes slip lowering or hoisting gear, aggressive device and slave unit, and described aggressive device and slave unit are symmetricly set on slip lowering or hoisting gear both sides;
The source of welding current, the described source of welding current is arranged on the top cover in welding room;
For controlling the welding controller of welding action, described welding controller is arranged on the top cover in welding room, and described welding controller is electrically connected with welder;
Electrical control cabinet, described electrical control cabinet is arranged on the top cover in welding room;
Can control the both hands starting drive of slip lowering or hoisting gear action, described both hands starting drive is electrically connected with slip lowering or hoisting gear;
Can control the control system of welder and aggressive device action, described control system is electrically connected with welding controller and aggressive device respectively by electrical control cabinet.
In a preferred embodiment of the present utility model, link is provided with in the bilateral symmetry of described room body, one end of described link is fixedly mounted on room body, this fuel tank automatically welding workstation also comprises cap pneumatic picker, described cap pneumatic picker comprises air control unit, Pneumatic balance crane and vacuum grip, described air control unit is arranged on the outside of room body, described Pneumatic balance crane is slidably arranged on link, described air control unit is electrically connected with Pneumatic balance crane, and described vacuum grip is connected with Pneumatic balance crane by steel wire.
In a preferred embodiment of the present utility model, described top cover is provided with the fume purifier that can purify the clarifying smoke produced in welding process.
In a preferred embodiment of the present utility model, be provided with the electric rolling door corresponding with the lowering or hoisting gear that slides in body both sides, described room, described room body is also provided with access door.
In a preferred embodiment of the present utility model, described welder comprises at least one welding robot, welding support, welding machine, weld seam follow-up mechanism and arc-welding welding gun, described welding robot is arranged on base by welding support, described welding machine is arranged on welding robot side, described weld seam follow-up mechanism is arranged on the end of welding robot, and described arc-welding welding gun is arranged on weld seam follow-up mechanism.
In a preferred embodiment of the present utility model, the top cover in described welding room is also provided with voltage-stablizer, also be provided with safe fence in the periphery of described top cover, the described source of welding current, welding controller, electrical control cabinet and voltage-stablizer are all arranged on safe fence inside.
In a preferred embodiment of the present utility model, described slip lowering or hoisting gear comprises guide rail, Rodless cylinder and fall block, described guide rail is arranged on base, and extend to outside welding room, described fall block is slidably arranged on guide rail, described Rodless cylinder is arranged on base, and the slide block of described Rodless cylinder is arranged on fall block.
In a preferred embodiment of the present utility model, described aggressive device comprises initiatively stand, guide rail, trapezoidal screw, initiatively seat, active bracket guide rail, cylinder, air cylinder support, active bracket, initiatively positioner and initiatively profiling fetal membrane, described active stand is fixedly mounted on base, described guide rail is fixedly mounted on active stand, described active seat is slidably arranged on guide rail, one end of described trapezoidal screw is arranged on active stand by bracing frame, bearing is provided with between trapezoidal screw and bracing frame, the other end of described trapezoidal screw is arranged on active seat, described active seat can be moved along guide rail under the rotation of trapezoidal screw, described air cylinder support and active bracket guide rail are disposed in parallel on active seat, described active bracket guide rail is arranged on active seat near one end of slip lowering or hoisting gear, described air cylinder support is arranged on the one end away from slip lowering or hoisting gear on active seat, described air cylinder support is provided with cylinder, the output of described cylinder is connected with described active bracket, the lower slide of described active bracket is arranged on active bracket guide rail, described active bracket can along active bracket slide under the effect of cylinder, described active positioner is arranged on the upper end of active bracket, described active profiling fetal membrane is connected with active positioner.
In a preferred embodiment of the present utility model, described slave unit comprises driven stand, guide rail, trapezoidal screw, driven seat, driven carriage guide rail, cylinder, air cylinder support, driven carriage, electricity loss brake and driven profiling fetal membrane, described driven stand is fixedly mounted on base, described guide rail is fixedly mounted on driven stand, described driven seat is slidably arranged on guide rail, one end of described trapezoidal screw is arranged on driven stand by bracing frame, bearing is provided with between trapezoidal screw and bracing frame, the other end of described trapezoidal screw is arranged on driven seat, described driven seat can be moved along guide rail under the rotation of trapezoidal screw, described air cylinder support and driven carriage guide rail are disposed in parallel on driven seat, described driven carriage guide rail is arranged on the one end near slip lowering or hoisting gear on driven seat, described air cylinder support is arranged on the one end away from slip lowering or hoisting gear on driven seat, described air cylinder support is provided with cylinder, the output of described cylinder is connected with described driven carriage, the lower slide of described driven carriage is arranged on driven carriage guide rail, described driven carriage can along driven carriage slide under the effect of cylinder, described electricity loss brake is arranged on the upper end of driven carriage, described driven profiling fetal membrane is connected with electricity loss brake, described driven profiling fetal membrane is with initiatively profiling fetal membrane is coaxial.
Compared with prior art, the utility model is provided with a pair station, and a pair station is symmetricly set on the both sides of welder, can make welder continuous welding, improves welding precision and welding efficiency, reduces the labour intensity of operating personnel; Another, top cover is provided with fume purifier, can purify the flue dust produced in welding process, arc light and weld fumes can be avoided the injury of operating personnel, weld fumes can be avoided the pollution of air, and then reach the object of environmental protection.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of the utility model welder and station.
Fig. 3 is the structural representation of the utility model station.
Detailed description of the invention
The technological means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the utility model further.
With reference to shown in Fig. 1, what provide in figure is a kind of fuel tank automatically welding workstation, comprises welding room, welder 200, a pair station, the source of welding current 400, welding controller 500, electrical control cabinet 600, both hands starting drive 700 and control system 800.
Welding room comprises room body 120, top cover 130 and base 110, the lower end of room body 120 is fixedly mounted on base 110, top cover 130 is fixedly mounted on the upper end of room body 120, the source of welding current 400, welding controller 500 and electrical control cabinet 600 are all arranged on top cover 130, top cover 130 is also provided with voltage-stablizer 1200, voltage-stablizer 1200 can guarantee the weldingvoltage that the source of welding current provides comparatively stable, safe fence 1100 is arranged with at the outer of top cover 130, the source of welding current 400, welding controller 500, it is inner that electrical control cabinet 600 and voltage-stablizer 1200 are all arranged on safe fence 1100, can effectively protect the source of welding current 400, welding controller 500, electrical control cabinet 600 and voltage-stablizer 1200.
With reference to shown in Fig. 2, welding controller 500 is electrically connected with welder 200, welder 200 is arranged on the inside in welding room, welder 200 comprises at least one welding robot 220, welding support 210, welding machine 230, weld seam follow-up mechanism 240 and arc-welding welding gun 250, welding robot 220 is arranged on base 110 by welding support 210, welding machine 230 is arranged on welding robot 220 side, weld seam follow-up mechanism 240 is arranged on the end of welding robot 220, and arc-welding welding gun 250 is arranged on weld seam follow-up mechanism 240.
A pair station is symmetricly set on the both sides of welder 200, a pair station is all arranged on the inside in welding room, and each station includes slip lowering or hoisting gear, aggressive device and slave unit, aggressive device and slave unit are symmetricly set on slip lowering or hoisting gear both sides.
With reference to shown in Fig. 3, both hands starting drive 700 can control the action of slip lowering or hoisting gear, both hands starting drive 700 is arranged on the outside of room body 120, both hands starting drive 700 is electrically connected with slip lowering or hoisting gear, slip lowering or hoisting gear comprises guide rail 311, Rodless cylinder 312 and fall block 313, guide rail 311 is arranged on base 110, and extend to outside welding room, fall block 313 is slidably arranged on guide rail 311, Rodless cylinder 312 is arranged on base 110, and the slide block of Rodless cylinder 312 is arranged on fall block 313.
Aggressive device comprises initiatively stand 321, guide rail 322, trapezoidal screw 325, initiatively seat 323, active bracket guide rail 324, cylinder 327, air cylinder support 326, active bracket 328, initiatively positioner 329 and initiatively profiling fetal membrane 3291, initiatively stand 321 is fixedly mounted on base 110, guide rail 322 is fixedly mounted on active stand 321, initiatively seat 323 is slidably arranged on guide rail 322, one end of trapezoidal screw 325 is arranged on active stand 321 by bracing frame, bearing is provided with between trapezoidal screw 325 and bracing frame, the other end of trapezoidal screw 325 is arranged on active seat 323, initiatively seat 323 can be moved along guide rail 322 under the rotation of trapezoidal screw 325, air cylinder support 326 and active bracket guide rail 324 are disposed in parallel on active seat 323, active bracket guide rail 324 is arranged on active seat 323 near one end of slip lowering or hoisting gear, air cylinder support 326 is arranged on the one end away from slip lowering or hoisting gear on active seat 323, air cylinder support 326 is provided with cylinder 327, the output of cylinder 327 is connected with active bracket 328, the lower slide of active bracket 328 is arranged on active bracket guide rail 324, active bracket 328 can slide along active bracket guide rail 324 under the effect of cylinder 327, initiatively positioner 329 is arranged on the upper end of active bracket 328, initiatively profiling fetal membrane 3291 is connected with active positioner 329.
Slave unit comprises driven stand 331, guide rail 332, trapezoidal screw 335, driven seat 333, driven carriage guide rail 334, cylinder 337, air cylinder support 336, driven carriage 338, electricity loss brake 339 and driven profiling fetal membrane 3391, driven stand 331 is fixedly mounted on base 110, guide rail 332 is fixedly mounted on driven stand 331, driven seat 333 is slidably arranged on guide rail 332, one end of trapezoidal screw 335 is arranged on driven stand 331 by bracing frame, bearing is provided with between trapezoidal screw 335 and bracing frame, the other end of trapezoidal screw 335 is arranged on driven seat 333, driven seat 333 can be moved along guide rail 332 under the rotation of trapezoidal screw 335, air cylinder support 336 and driven carriage guide rail 334 are disposed in parallel on driven seat 333, driven carriage guide rail 334 is arranged on the one end near slip lowering or hoisting gear on driven seat, air cylinder support 336 is arranged on the one end away from slip lowering or hoisting gear on driven seat, air cylinder support 336 is provided with cylinder 337, the output of cylinder 337 is connected with driven carriage 338, the lower slide of driven carriage 338 is arranged on driven carriage guide rail 334, driven carriage 338 can slide along driven carriage guide rail 334 under the effect of cylinder 337, electricity loss brake 339 is arranged on the upper end of driven carriage 338, driven profiling fetal membrane 3391 is connected with electricity loss brake 339, driven profiling fetal membrane 3391 is with initiatively profiling fetal membrane 3291 is coaxial.
Control system 800 can control welder and aggressive device action, and control system 800 is electrically connected with welding controller and aggressive device respectively by electrical control cabinet.
Link 1000 (with reference to Fig. 1) is provided with in the bilateral symmetry of room body 120, one end of link 1000 is fixedly mounted on room body 120, this fuel tank automatically welding workstation also comprises cap pneumatic picker, cap pneumatic picker comprises air control unit 910, Pneumatic balance crane 920 and vacuum grip 940, air control unit 910 is arranged on the outside of room body 120, Pneumatic balance crane 920 is slidably arranged on link 1000, air control unit 910 is electrically connected with Pneumatic balance crane 920, and vacuum grip 940 is connected with Pneumatic balance crane 920 by steel wire 930.
Top cover 130 is provided with the fume purifier (not shown) that can purify the clarifying smoke produced in welding process, arc light and weld fumes can be avoided the injury of operating personnel, weld fumes can be avoided the pollution of air, and then reach the object of environmental protection.
Being provided with the electric rolling door 122 corresponding with the lowering or hoisting gear that slides in room body 120 both sides, room body 120 is also provided with access door 121, the welding barrel 1300 for holding welding rod can also being advanced from access door 121.
Specific works principle of the present utility model is as follows:
Operating personnel are by the vacuum grip of air control unit control connection below Pneumatic balance crane, fuel tank to be welded is made to rise on fall block under the effect of vacuum grip, operating personnel press both hands starting drive, fall block enters in welding room under Rodless cylinder drives, electric rolling door is closed, fuel tank is risen to welding and assembling height by fall block, fuel tank to be welded is stepped up by active profiling fetal membrane and driven profiling fetal membrane by active bracket and driven carriage under the drive of cylinder, welder and initiatively positioner weld fuel tank under control of the control system, during welding, fuel tank constantly rotates under active positioner drives, the weld seam follow-up mechanism butt welded seam of welder is followed the trail of, ensure that weld seam can not offset, after welding terminates, control system controls welding robot and turns to the to be welded fuel tank of another station to another station to weld, the fall block of station rises relatively simultaneously, the active profiling fetal membrane of active bracket and driven carriage and driven profiling fetal membrane move to both sides and put off on fall block by the fuel tank welded under the drive of cylinder, fuel tank is delivered to outside welding room by fall block under the drive of Rodless cylinder, by vacuum grip, the fuel tank welded is unloaded, and fuel tank to be welded is put on fall block, repeat the welding that above action can carry out fuel tank uninterruptedly.
The utility model is provided with a pair station in sum, and a pair station is symmetricly set on the both sides of welder, can make welder continuous welding, improves welding precision and welding efficiency, reduces the labour intensity of operating personnel; Another, top cover is provided with fume purifier, can purify the flue dust produced in welding process, arc light and weld fumes can be avoided the injury of operating personnel, weld fumes can be avoided the pollution of air, and then reach the object of environmental protection.
More than show and describe general principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope, the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (9)
1. a fuel tank automatically welding workstation, is characterized in that, comprises
One welding room, described welding room comprises room body, top cover and base, and the lower end of described room body is fixedly mounted on base, and described top cover is fixedly mounted on the upper end of room body;
One welder, described welder is arranged on the inside in welding room;
A pair station, a pair station is symmetricly set on the both sides of welder, a pair station is all arranged on the inside in welding room, and each station includes slip lowering or hoisting gear, aggressive device and slave unit, and described aggressive device and slave unit are symmetricly set on slip lowering or hoisting gear both sides;
The source of welding current, the described source of welding current is arranged on the top cover in welding room;
For controlling the welding controller of welding action, described welding controller is arranged on the top cover in welding room, and described welding controller is electrically connected with welder;
Electrical control cabinet, described electrical control cabinet is arranged on the top cover in welding room;
Can control the both hands starting drive of slip lowering or hoisting gear action, described both hands starting drive is electrically connected with slip lowering or hoisting gear;
Can control the control system of welder and aggressive device action, described control system is electrically connected with welding controller and aggressive device respectively by electrical control cabinet.
2. a kind of fuel tank automatically welding workstation as claimed in claim 1, it is characterized in that: be provided with link in the bilateral symmetry of described room body, one end of described link is fixedly mounted on room body, this fuel tank automatically welding workstation also comprises cap pneumatic picker, described cap pneumatic picker comprises air control unit, Pneumatic balance crane and vacuum grip, described air control unit is arranged on the outside of room body, described Pneumatic balance crane is slidably arranged on link, described air control unit is electrically connected with Pneumatic balance crane, described vacuum grip is connected with Pneumatic balance crane by steel wire.
3. a kind of fuel tank automatically welding workstation as claimed in claim 1, is characterized in that: on described top cover, be provided with the fume purifier that can purify the clarifying smoke produced in welding process.
4. a kind of fuel tank automatically welding workstation as claimed in claim 1, is characterized in that: be provided with the electric rolling door corresponding with the lowering or hoisting gear that slides in body both sides, described room, described room body is also provided with access door.
5. a kind of fuel tank automatically welding workstation as claimed in claim 1, it is characterized in that: described welder comprises at least one welding robot, welding support, welding machine, weld seam follow-up mechanism and arc-welding welding gun, described welding robot is arranged on base by welding support, described welding machine is arranged on welding robot side, described weld seam follow-up mechanism is arranged on the end of welding robot, and described arc-welding welding gun is arranged on weld seam follow-up mechanism.
6. a kind of fuel tank automatically welding workstation as claimed in claim 1, it is characterized in that: on the top cover in described welding room, be also provided with voltage-stablizer, also be provided with safe fence in the periphery of described top cover, the described source of welding current, welding controller, electrical control cabinet and voltage-stablizer are all arranged on safe fence inside.
7. a kind of fuel tank automatically welding workstation as claimed in claim 1, it is characterized in that: described slip lowering or hoisting gear comprises guide rail, Rodless cylinder and fall block, described guide rail is arranged on base, and extend to outside welding room, described fall block is slidably arranged on guide rail, described Rodless cylinder is arranged on base, and the slide block of described Rodless cylinder is arranged on fall block.
8. a kind of fuel tank automatically welding workstation as claimed in claim 7, it is characterized in that: described aggressive device comprises initiatively stand, guide rail, trapezoidal screw, initiatively seat, active bracket guide rail, cylinder, air cylinder support, active bracket, initiatively positioner and initiatively profiling fetal membrane, described active stand is fixedly mounted on base, described guide rail is fixedly mounted on active stand, described active seat is slidably arranged on guide rail, one end of described trapezoidal screw is arranged on active stand by bracing frame, bearing is provided with between trapezoidal screw and bracing frame, the other end of described trapezoidal screw is arranged on active seat, described active seat can be moved along guide rail under the rotation of trapezoidal screw, described air cylinder support and active bracket guide rail are disposed in parallel on active seat, described active bracket guide rail is arranged on active seat near one end of slip lowering or hoisting gear, described air cylinder support is arranged on the one end away from slip lowering or hoisting gear on active seat, described air cylinder support is provided with cylinder, the output of described cylinder is connected with described active bracket, the lower slide of described active bracket is arranged on active bracket guide rail, described active bracket can along active bracket slide under the effect of cylinder, described active positioner is arranged on the upper end of active bracket, described active profiling fetal membrane is connected with active positioner.
9. a kind of fuel tank automatically welding workstation as claimed in claim 8, it is characterized in that: described slave unit comprises driven stand, guide rail, trapezoidal screw, driven seat, driven carriage guide rail, cylinder, air cylinder support, driven carriage, electricity loss brake and driven profiling fetal membrane, described driven stand is fixedly mounted on base, described guide rail is fixedly mounted on driven stand, described driven seat is slidably arranged on guide rail, one end of described trapezoidal screw is arranged on driven stand by bracing frame, bearing is provided with between trapezoidal screw and bracing frame, the other end of described trapezoidal screw is arranged on driven seat, described driven seat can be moved along guide rail under the rotation of trapezoidal screw, described air cylinder support and driven carriage guide rail are disposed in parallel on driven seat, described driven carriage guide rail is arranged on the one end near slip lowering or hoisting gear on driven seat, described air cylinder support is arranged on the one end away from slip lowering or hoisting gear on driven seat, described air cylinder support is provided with cylinder, the output of described cylinder is connected with described driven carriage, the lower slide of described driven carriage is arranged on driven carriage guide rail, described driven carriage can along driven carriage slide under the effect of cylinder, described electricity loss brake is arranged on the upper end of driven carriage, described driven profiling fetal membrane is connected with electricity loss brake, described driven profiling fetal membrane is with initiatively profiling fetal membrane is coaxial.
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CN201520672170.4U CN204997212U (en) | 2015-08-31 | 2015-08-31 | Oil tank automatic weld workstation |
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CN201520672170.4U CN204997212U (en) | 2015-08-31 | 2015-08-31 | Oil tank automatic weld workstation |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106001848A (en) * | 2016-06-13 | 2016-10-12 | 广州创研自动化设备有限公司 | Welding system applied to cubicle gas-insulated metal-enclosed switchgear |
CN113751868A (en) * | 2021-08-30 | 2021-12-07 | 广州创研智能科技有限公司 | Welding production line |
-
2015
- 2015-08-31 CN CN201520672170.4U patent/CN204997212U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106001848A (en) * | 2016-06-13 | 2016-10-12 | 广州创研自动化设备有限公司 | Welding system applied to cubicle gas-insulated metal-enclosed switchgear |
CN106001848B (en) * | 2016-06-13 | 2018-10-09 | 广州创研自动化设备有限公司 | A kind of welding system for gas-filling cabinet |
CN113751868A (en) * | 2021-08-30 | 2021-12-07 | 广州创研智能科技有限公司 | Welding production line |
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