CN204936241U - A kind of injection pultrusion mould - Google Patents
A kind of injection pultrusion mould Download PDFInfo
- Publication number
- CN204936241U CN204936241U CN201520620227.6U CN201520620227U CN204936241U CN 204936241 U CN204936241 U CN 204936241U CN 201520620227 U CN201520620227 U CN 201520620227U CN 204936241 U CN204936241 U CN 204936241U
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- CN
- China
- Prior art keywords
- injection mould
- mould
- cone
- hole
- shaped cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000002347 injection Methods 0.000 title claims abstract description 85
- 239000007924 injection Substances 0.000 title claims abstract description 85
- 239000003292 glue Substances 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 3
- 239000011347 resin Substances 0.000 abstract description 14
- 229920005989 resin Polymers 0.000 abstract description 14
- 239000003822 epoxy resin Substances 0.000 abstract description 7
- 229920000647 polyepoxide Polymers 0.000 abstract description 7
- 239000000835 fiber Substances 0.000 description 19
- 238000000034 method Methods 0.000 description 9
- 239000002131 composite material Substances 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Moulding By Coating Moulds (AREA)
Abstract
A kind of injection pultrusion mould belongs to epoxy resin injection technical field, particularly relates to a kind of injection pultrusion mould.The utility model provides a kind of and improves fibrous mechanical property, injection pultrusion mould that resin utilization rate is high.The utility model injection pultrusion mould comprises outer injection mould, is provided with interior injection mould, is provided with the first cone-shaped cavity in its structural feature between injection mould and outer injection mould in outer injection mould; The anterior circumference of interior injection mould is connected with outer injection mould, and this circumferential connecting portion is provided with cross through hole; Be provided with opening along its length in the middle part of interior injection mould, open front is cylindrical, and opening postmedian is taper, and open front is communicated with described first cone-shaped cavity front end.
Description
Technical field
The utility model belongs to epoxy resin injection technical field, particularly relates to a kind of injection pultrusion mould.
Background technology
Pultrusion molding process is one of main moulding process of composite, is characterized in.
One, technique is simple, efficient, is suitable for the large-scale production of high performance composites.
Two, pultrusion can play the humidification of fiber best.In most of composite material manufacturing technology, fiber is discontinuous, and this makes fibre strength lose greatly, even if continuous fiber is wound around, because bending, the crossover etc. of fiber also makes its intensity have certain loss.Such as, in spiral winding, a degree for fiber plays generally only has 75% ~ 85%.In pultrusion, not only exhibition is straight continuously but also fully for fiber, is the ideal form playing fibre strength.
Three, quality fluctuation is little.Pultrude process automaticity is high, operation is few, the time is short, and operating technology and environment affect all very little on quality of item; Therefore use same raw material, pultrusion product quality stability comparatively other handicrafts wants high.
Epoxy resin injection pultrusion die is adopted to have following advantage.
1, fiber fully soaks into, and in the goods produced, bubble is few, and dielectric properties are excellent, and process seal is good.
2, the resin of injection maintains identical curing characteristics (resin without Repeat-heating) always.
3, little on the impact of environment and operating personnel.
In existing epoxy resin injection technique, the discharge effect of bubble is good not, and the utilization rate of resin is lower.
Summary of the invention
The utility model is exactly for the problems referred to above, provides a kind of and improves fibrous mechanical property, injection pultrusion mould that resin utilization rate is high.
For achieving the above object, the utility model adopts following technical scheme, and the utility model injection pultrusion mould comprises outer injection mould, is provided with interior injection mould, is provided with the first cone-shaped cavity in its structural feature between injection mould and outer injection mould in outer injection mould; The anterior circumference of interior injection mould is connected with outer injection mould, and this circumferential connecting portion is provided with cross through hole; Opening is provided with along its length in the middle part of interior injection mould, open front is cylindrical, and opening postmedian is taper, and open front is communicated with described first cone-shaped cavity front end, opening postmedian is provided with taper injection mould, is the second cone-shaped cavity between taper injection mould and opening postmedian sidewall; Taper injection mould rear end circumference is connected with outer injection mould, and this circumferential connecting portion is provided with crosswise yam hole, and yarn hole is communicated with described first cone-shaped cavity rear end, the second cone-shaped cavity rear end; Described outer injection mould front end is outlet, exports and is communicated with described first cone-shaped cavity front end; Described outer injection mould front end side wall is provided with vertical tap, and tap is communicated with described first cone-shaped cavity front end; Described outer injection mould rear portion is provided with vertical hole for injecting glue, and hole for injecting glue is communicated with described first cone-shaped cavity rear portion.
As a kind of preferred version, the rear end diameter of cylinder open described in the utility model is less than the middle front part diameter of cylinder open.
As another kind of preferred version, outside outer injection mould described in the utility model, be enclosed with cooling-part.
As another kind of preferred version, through hole described in the utility model, yarn hole, tap and hole for injecting glue are multiple.
As another kind of preferred version, the rear end sidewall of cylinder open described in the utility model is provided with bent angle.
Secondly, the number of hole for injecting glue described in the utility model is 2-8.
In addition, outer injection mould front end described in the utility model adopts metal pattern.
The utility model beneficial effect.
Be provided with the first cone-shaped cavity between injection mould and outer injection mould in the utility model, be provided with opening along its length in the middle part of interior injection mould, open front is cylindrical, and opening postmedian is taper, and opening postmedian is provided with taper injection mould; Make the fiber after impregnating resin be subject to the compressing of die cavity, be conducive to discharging bubble, reduce the voidage of composite, improve mechanical property.Adopt the utility model technique, resin is at injection mold cavities internal circulation flow, and resin utilization rate is high, and does not expose and can effectively avoid the resin system moisture absorption in atmosphere.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described further.The utility model protection domain is not only confined to the statement of following content.
Fig. 1 is the utility model injection pultrusion mould structure schematic diagram.
In figure, 1 be yarn hole, 2 be outer injection mould, 3 be interior injection mould, 4 be tap, 5 be cooling-part, 6 for hole for injecting glue, 7 be that the first cone-shaped cavity, 8 is for cylinder open.
Detailed description of the invention
As shown in the figure, the utility model injection pultrusion mould comprises outer injection mould 2, is provided with interior injection mould 3, is provided with the first cone-shaped cavity 7 between interior injection mould 3 and outer injection mould 2 in outer injection mould 2; The anterior circumference of interior injection mould 3 is connected with outer injection mould 2, and this circumferential connecting portion is provided with cross through hole; Opening is provided with along its length in the middle part of interior injection mould 3, open front is cylindrical, and opening postmedian is taper, and open front is communicated with described first cone-shaped cavity 7 front end, opening postmedian is provided with taper injection mould, is the second cone-shaped cavity between taper injection mould and opening postmedian sidewall; Taper injection mould rear end circumference is connected with outer injection mould 2, and this circumferential connecting portion is provided with crosswise yam hole 1, and yarn hole 1 is communicated with described first cone-shaped cavity 7 rear end, the second cone-shaped cavity rear end; Described outer injection mould 2 front end is outlet, exports and is communicated with described first cone-shaped cavity 7 front end; Described outer injection mould 2 front end side wall is provided with vertical tap 4, and tap 4 is communicated with described first cone-shaped cavity 7 front end; Described outer injection mould 2 rear portion is provided with vertical hole for injecting glue 6, and hole for injecting glue 6 is communicated with described first cone-shaped cavity 7 rear portion.
The rear end diameter of described cylinder open 8 is less than the middle front part diameter of cylinder open 8.
Cooling-part 5 is enclosed with outside described outer injection mould 2.Cooling-part 5 can be circulation or other can be used for cool mode.Arrange cooling-part 5 can prevent from using because of long-time, resin rests on overlong time in die cavity and causes the phenomenon of solidification.
Described through hole, yarn hole 1, tap 4 and hole for injecting glue 6 are multiple.
The rear end sidewall of described cylinder open 8 is provided with bent angle.
The number of described hole for injecting glue 6 is 2-8.According to yarn amount (fibre weight) and resin viscosity, hole for injecting glue 6 quantity and position can be regulated.
Described outer injection mould 2 front end adopts metal pattern.
The process of the utility model epoxy resin injection pultrusion, comprises the following steps.
1) epoxy resin-base injects the first cone-shaped cavity 7 by hole for injecting glue 6.
2) under the traction of draw-gear, the equally distributed continuous fiber successively after creel combing enters injection pultrusion mould cavity epoxy resin-impregnated by the yarn hole 1 of injecting pultrusion mould.
3) fiber being impregnated with epoxy resin-base, successively behind the sizing region of injection pultrusion mould, consolidation zone and Post RDBMS region, obtains epoxy resin composite material.
The hauling speed of described continuous fiber is 100 ~ 1500mm/min.
In described epoxy resin, the volumn concentration of resin matrix is 20% ~ 60%, and the volumn concentration of continuous lod material is 40% ~ 80%.
Below in conjunction with accompanying drawing, the course of work of the present utility model is described.
Along with the advance of fiber, infiltrate the compressing of the smaller diameter end chamber wall being subject to conical cavity to the resin on fiber, thus further wetting fibre, and the gas of oppressing backward between fiber gap, discharge bubble backward, reduce the voidage in composite, the fiber being impregnated with resin moves on, enter cylindrical mold cavities, and behind the sizing region of pultrusion die, consolidation zone and Post RDBMS region, obtain end article successively.
Be understandable that, above about specific descriptions of the present utility model, the technical scheme described by the utility model embodiment is only not limited to for illustration of the utility model, those of ordinary skill in the art is to be understood that, still can modify to the utility model or equivalent replacement, to reach identical technique effect; Needs are used, all within protection domain of the present utility model as long as meet.
Claims (7)
1. inject a pultrusion mould, comprise outer injection mould, in outer injection mould, be provided with interior injection mould, it is characterized in that being provided with the first cone-shaped cavity between interior injection mould and outer injection mould; The anterior circumference of interior injection mould is connected with outer injection mould, and this circumferential connecting portion is provided with cross through hole; Opening is provided with along its length in the middle part of interior injection mould, open front is cylindrical, and opening postmedian is taper, and open front is communicated with described first cone-shaped cavity front end, opening postmedian is provided with taper injection mould, is the second cone-shaped cavity between taper injection mould and opening postmedian sidewall; Taper injection mould rear end circumference is connected with outer injection mould, and this circumferential connecting portion is provided with crosswise yam hole, and yarn hole is communicated with described first cone-shaped cavity rear end, the second cone-shaped cavity rear end; Described outer injection mould front end is outlet, exports and is communicated with described first cone-shaped cavity front end; Described outer injection mould front end side wall is provided with vertical tap, and tap is communicated with described first cone-shaped cavity front end; Described outer injection mould rear portion is provided with vertical hole for injecting glue, and hole for injecting glue is communicated with described first cone-shaped cavity rear portion.
2. one injects pultrusion mould according to claim 1, it is characterized in that the rear end diameter of described cylinder open is less than the middle front part diameter of cylinder open.
3. one injects pultrusion mould according to claim 1, it is characterized in that being enclosed with cooling-part outside described outer injection mould.
4. one injects pultrusion mould according to claim 1, it is characterized in that described through hole, yarn hole, tap and hole for injecting glue are multiple.
5. one injects pultrusion mould according to claim 1, it is characterized in that the rear end sidewall of described cylinder open is provided with bent angle.
6. one injects pultrusion mould according to claim 1, it is characterized in that the number of described hole for injecting glue is 2-8.
7. one injects pultrusion mould according to claim 1, it is characterized in that described outer injection mould front end adopts metal pattern.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520620227.6U CN204936241U (en) | 2015-08-18 | 2015-08-18 | A kind of injection pultrusion mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520620227.6U CN204936241U (en) | 2015-08-18 | 2015-08-18 | A kind of injection pultrusion mould |
Publications (1)
Publication Number | Publication Date |
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CN204936241U true CN204936241U (en) | 2016-01-06 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201520620227.6U Withdrawn - After Issue CN204936241U (en) | 2015-08-18 | 2015-08-18 | A kind of injection pultrusion mould |
Country Status (1)
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CN (1) | CN204936241U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106626443A (en) * | 2015-08-18 | 2017-05-10 | 国网辽宁省电力有限公司沈阳供电公司 | Die used for injection pultrusion and injection pultrusion process for epoxy resin |
CN107322844A (en) * | 2016-04-28 | 2017-11-07 | 全球能源互联网研究院 | A kind of thermoplastic composite plug pultrusion die |
-
2015
- 2015-08-18 CN CN201520620227.6U patent/CN204936241U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106626443A (en) * | 2015-08-18 | 2017-05-10 | 国网辽宁省电力有限公司沈阳供电公司 | Die used for injection pultrusion and injection pultrusion process for epoxy resin |
CN106626443B (en) * | 2015-08-18 | 2018-12-11 | 国网辽宁省电力有限公司沈阳供电公司 | A kind of injection pultrusion mold |
CN107322844A (en) * | 2016-04-28 | 2017-11-07 | 全球能源互联网研究院 | A kind of thermoplastic composite plug pultrusion die |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20160106 Effective date of abandoning: 20181211 |
|
AV01 | Patent right actively abandoned |