CN204803432U - Take circulating filter apparatus's plating bath - Google Patents

Take circulating filter apparatus's plating bath Download PDF

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Publication number
CN204803432U
CN204803432U CN201520367983.2U CN201520367983U CN204803432U CN 204803432 U CN204803432 U CN 204803432U CN 201520367983 U CN201520367983 U CN 201520367983U CN 204803432 U CN204803432 U CN 204803432U
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CN
China
Prior art keywords
plating tank
circulation
plating
tank according
chemical pumping
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Expired - Fee Related
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CN201520367983.2U
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Chinese (zh)
Inventor
徐永昌
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Without Sillim Letter Surface Treatment Co Ltd
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Without Sillim Letter Surface Treatment Co Ltd
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Priority to CN201520367983.2U priority Critical patent/CN204803432U/en
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Abstract

The utility model discloses a take circulating filter apparatus's plating bath, the infundibulate is crossed the filter tower and is effectively got rid of particulate matter and partial metal in the plating solution, dropwise add alkali lye can form the precipitate with the mutual complexing of metal ion, the polymer adsorbs the sponge effectively gets rid of the organic matter in the waste water. Metal content is very important to the plating solution, and the quality is electroplated in the seriously influence that exceeds standard, and through the metal content in the metal detector detection plating solution, data transfer gives the controller, compare with the default, if be less than the default, then do not move the circulation, if be higher than the default, then open the circulation, the chemical pumping starts, drawes the plating solution, handles through series and reduces metal content, goes out harmful organic matter simultaneously. The utility model provides a take circulating filter apparatus's plating bath is for electroplating a step in the production, and accessible time the processing plating solution of accuracy reaches each constituent content requirement, and the environmental protection is also benefited for the enterprise, the device is constituteed rationally, and it is easy to maintain, is applicable to the circulation of composite plating liquid and handles.

Description

With the plating tank of circulation filter
Technical field
The utility model relates to a kind of electroplanting device, is specifically related to a kind of plating tank with circulation filter, for improving electroplating quality and efficiency.
Background technology
Plating be mainly used to improve product corrosion stability, wear resistance, decorate or make product have certain function, it is widely used.Plating refers in the saline solution containing pre-metallizing, with plated matrix metal for negative electrode, by electrolytic action, the positively charged ion of pre-metallizing in plating solution is deposited in base metal surface, forms a kind of method of surface finish of coating.Coating performance is different from matrix metal, has new feature.Plating is exactly the process utilizing electrolysis principle to plate other metal or alloy of skim on piece surface, is the technique of the surface attachment layer of metal film of the part utilizing electrolysis principle that metal or other material are made.Electroplate the difference according to plating, the electroplating technology groove arranged also is not quite similar, but before the electroplating process that general plated item completes an electroplating technology groove enters next electroplating technology groove, all to wash at washing bath, the effect of washing bath is the residual electroplate liquid wash clean above workpiece, do not affect lower one technique to carry out, do not pollute electroplate liquid in lower one plating tank, thus ensure the quality of plating.
In order to ensure the quality of coating, except the processing parameters such as strict temperature control, current density, PH, also must pay attention to the factors such as the impurity in stirring and electroplate liquid to the impact of plating quality, in order to prevent the concentration polarization of bubble when coating surface is detained and electroplate, the mode of usual employing mechanical stirring or pneumatic blending, or adopt circular flow mode to promote the circulation of electroplate liquid.It is one of important measures ensureing plated item quality that electroplating solution filters.
In existing Electroplating Production, the filtration of electroplate liquid, normally arrange a filter, the inlet pipe of filter is fixed on the bottom of plating tank, goes out the top that pipe is fixed on plating tank, this just makes filter working load large, cannot be clean by the contaminant filter being deposited on bottom land and swim on liquid level, easily cause workpiece contamination, the electroplate liquid loss caused in electroplate liquid working cycle is difficult to accomplish quantitatively to supplement, make the effect of plating very uneven, affect quality product.
The auxiliary agents such as leveling agent, promotor, control agent are nonionic surface active agent, and the emulsion formed has unusual solubleness, in unsure state in electroplate liquid, can progressively decompose.The circulation stirring Shaoxing opera of electroplate liquid is strong, more easily decomposes, and decreases the ageing of electroplate liquid.So in plating, the drop reducing electroplating solution of cyclic filtering and the severe degree controlling electroplate liquid stirring are even more important.If auxiliary agent is superfluous in electroplate liquid, the effect that meeting inhibit activities core is grown up will decline and be difficult to obtain fine and close plated film, thus causes the physical property of epithelium to decline, and produces sometimes and declines to the precipitation inhibition on plating piece surface, thus make all to plate the problems such as variation.
In electroplating processes process, according to the production of plating, need in the titanium basket of electroplating device, constantly add metal and add liquid medicine in groove, through liquid medicine electrolytic metal to decomposite metal ion, be attached on plated item.The metal added such as copper ball also can produce the impurity such as copper ashes, copper wire when decompositing cupric ion, and these impurity can affect quality of item, causes quality bad so that the problem such as to scrap.
So in order to realize the real effectively process of electroplating, need to research and develop a kind of plating tank with circulation filter, it can improve electroplating quality and efficiency.
Summary of the invention
Goal of the invention of the present utility model is to provide a kind of plating tank with circulation filter, can effectively improve electroplating quality and efficiency.
To achieve the above object of the invention, the technical solution adopted in the utility model is:
With a plating tank for circulation filter, comprise metal detector, controller, plating tank body, and the chemical pumping connected successively, funnel filter tower, complex reaction pond; The detection probe of described metal detector is positioned at plating tank body, is connected with controller by sense line; Described controller is connected with chemical pumping by control line; The fluid inlet of chemical pumping is connected with plating tank body by pipeline, and the leakage fluid dram of chemical pumping is communicated with the liquid inlet being arranged at funnel filter tower top end by pipeline; Funnel filter tower inside is provided with liquid barrier, quartz sand filtration net, bar magnet from top to bottom successively; Funnel filter tower bottom is liquid outlet; Complex reaction pond arranges mixing zone, reaction zone, settling region; Top, described mixing zone is provided with alkali lye Drop-adding device, is provided with agitator in reaction zone, and settling region is provided with gauze, polymer adsorption sponge; In described complex reaction pond, outer side wall top, mixing zone is provided with fluid intake, and outer side wall bottom, settling region is provided with fluid outlet; Described fluid outlet is connected with plating tank body by chemical pumping.
Preferably, the pipelining be connected with the fluid inlet of chemical pumping is in plating tank body outer side wall bottom.So, chemical pumping starts, and can extract electroplate liquid by bottom plating tank, better removes the impurity in electroplate liquid.
In technique scheme, described liquid barrier is vesicular structure.Electroplate liquid flow velocity can be slowed down, increase filtration, bar magnet adsorption effect, hole simultaneously by arranging, the processing efficiency of electroplate liquid can not be hindered to increase the duration of contact of waste water and filtering net, improve filter effect, water flow velocity can not be made to decline severe, avoid flow velocity to decline the defect of the particle filtration weak effect caused.
In the utility model, described funnel filter tower upper end closed.Prevent from spilling into fluid inlet electroplate liquid on the one hand, time one side is suitable, certain pressure can be applied in tower, can realize by arranging compressed air inlet on filtration tank top.
In technique scheme, described bar magnet is 3, wherein has 2 bar magnets to be positioned at same level.Bar magnet is spaced when making electroplate liquid descending and can not blocks, and multilayer arrangement can increase except metal rate; When particularly arranging in pyramid structure, bar magnet consumption is few, but water body still fully contacts with bar magnet, except metal rate is high, and little on water volume flow rate impact.
Preferably, the coarse filtration net about 10 orders is set in the pipeline between the fluid inlet and plating tank body of chemical pumping, keeps out obviously thick impurity, the life-span of protection chemical pumping.
In the utility model, complex reaction pond arranges mixing zone, reaction zone, settling region, adds a cover formula or open type all can.Reaction zone is separated by baffle plate and mixing zone, settling region, and height of baffle plate, lower than complex reaction pond sidewall, is generally 75-85%; Top, mixing zone is provided with alkali lye Drop-adding device, its lower end higher than baffle plate upper end, ensure alkali lye Drop-adding device not with plating solution contacts; Be provided with agitator in reaction zone, agitator is generally positioned at 2/3rds places bottom the body of pond; Settling region is provided with gauze, and gauze is generally 100-150 order, is supported by baffle plate and complex reaction pond inner side-wall; In described complex reaction pond, the baffle plate lower end between reaction zone and mixing zone is provided with check valve, and reaction zone is communicated with by liquid absorbing pump with settling region; Outer side wall top, mixing zone is provided with fluid intake, electroplate liquid flows into reaction zone from funnel filter tower bottom, more easily mixes with the alkali lye dripped in top, unidirectional inflow reaction zone, suction settling region again, outer side wall bottom, settling region is provided with fluid outlet, and fluid, can elimination solids through gauze, obtain the fluid that metal content is low, polymer adsorption sponge absorbs organic waste, and fluid is discharged from lower sidewall, enters plating tank.
In technique scheme, described polymer adsorption sponge is woven by fibrous polymer sorbing material and obtains.
Fibrous polymer sorbing material of the present utility model has certain intensity, and have vesicular structure, effectively increase specific surface area, lipophilic group does not exist only in fiber surface, also exists in micropore in a large number, accelerates fibers adsorption speed and improves loading capacity further.
In the utility model, the density of polymer adsorption sponge is 600-650g/L; Thickness is 16-18mm; The thickness of spongy polymer adsorbing material and density very important to practical application.Too thin, sorbing material intensity difference, can not tolerate the impact of current when practical application, more cannot bear the mechanical force of relevant equipment, can not meet the requirement of disposal; Sorbing material is too thick, then affect absorption property, can not realize quick adsorption and Large Copacity absorption, can not meet the requirement disposed fast equally; It is not good that thing protected by the too small sorbing material of density, and density is crossed conference and affected its rate of adsorption.
Adsorption technology is the object being reached process by the sorbing material trapping nuisance entered in environment, the destruction to environment can be avoided, its core is sorbing material, take gac as the defect that traditional sorbing material of representative and relevant adsorption technology exist in adsorption effect and technological operation, industrialized improvement requirement cannot be reached, especially when granular active carbon is used for Organic pollutants accident handling, the clearing and retrieving to floating on water toxic organic pollutant cannot be realized at all, the utility model utilizes polymer adsorption sponge first, effectively solve the organic pollutant in electroplate liquid, turn avoid existing chemical treatment, the side effect that bioremediation is brought.Electroplate liquid flows into by adsorbing above sponge, and below is flowed out, successful separation of organic substances, and the fluid handled well sends into plating tank body from the fluid outlet below sidewall, completes electroplate liquid circulation.
In the utility model, funnel filter tower effectively removes particulate matter in electroplate liquid and part metals; Drip alkali lye and mutual for metal ion complexing can be formed throw out; Last polymer adsorption sponge effectively removes the organism in waste water.Metal content is very important to electroplate liquid, can have a strong impact on electroplating quality once exceed standard, and detects the metal content in electroplate liquid by metal detector, data signal sends controller to, compare with preset value, if lower than preset value, then do not run circulation, if higher than preset value, then ON cycle, chemical pumping starts, and twitches electroplate liquid, reduce metal content through series of processes, remove harmful organism simultaneously.
Because technique scheme is used, the utility model compared with prior art has following advantages:
1. bar magnet is applied to the plating tank of band circulation filter by the utility model first, arranges, can not block when making electroplate liquid descending in Spaced, and multilayer arrangement can increase except metal rate; When particularly arranging in pyramid structure, bar magnet consumption is few, but water body still fully contacts with bar magnet, except metal rate is high, and little on water volume flow rate impact.
2. metal detector is applied to the plating tank of band circulation filter by the utility model first, and arranges controller and carry out science control, reduces manual operation loaded down with trivial details; Metal content in electroplate liquid can be learnt in real time by metal detector, determine unlatching and the cycling time of circulation according to content, make plating water cycle process more scientificization, each component concentration of balance composite plating solution.
3. spongy polymer adsorbing material is applied to the plating tank of band circulation filter by the utility model first, the object of process is reached by the sorbing material trapping nuisance entered in environment, the destruction to environment can be avoided, effectively solve the organic pollutant in plating water, turn avoid existing chemical treatment, side effect that bioremediation is brought.
4. the utility model design band circulation filter plating tank in add filtering system, the impurity in electroplate liquid can be removed, avoid foreign matter to become core and cause a part for the epithelium electroplated to produce dross, each for composite plating solution component can be mixed again, keep, around plating piece, there is higher metal concentration, improve quality and the efficiency of plating.
5. the plating tank of band circulation filter that the utility model provides is the step in Electroplating Production, can process electroplate liquid promptly and accurately, reaches each component concentration requirement, protection of the environment, also for enterprise benefits; Device composition rationally, is safeguarded easily, is applicable to composite plating solution circular treatment.
Accompanying drawing explanation
Fig. 1 is the electroplating tank structure schematic diagram with circulation filter in embodiment;
Fig. 2 is the Pareto diagram of bar magnet in funnel filter tower;
Wherein, plating tank body 1, chemical pumping 2, funnel filter tower 3, gas inlet 31, liquid barrier 32, liquid inlet 33, quartz sand filtration net 34, bar magnet 35, complex reaction pond 4, mixing zone 41, alkali lye Drop-adding device 411, reaction zone 42, agitator 421, settling region 43, gauze 431, polymer adsorption sponge 432, check valve 44, liquid absorbing pump 45, metal detector 5, controller 6.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described:
Embodiment one:
See accompanying drawing 1, a kind of plating tank with circulation filter, comprises metal detector 5, controller 6, plating tank body 1, and the chemical pumping 2 connected successively, funnel filter tower 3, complex reaction pond 4; The detection probe of described metal detector is positioned at plating tank body, is connected with controller by sense line; Described controller is connected with chemical pumping by control line; The fluid inlet of chemical pumping is connected with plating tank body by pipeline, and the leakage fluid dram of chemical pumping is communicated with the liquid inlet 33 being arranged at funnel filter tower top end by pipeline.
Funnel filter tower 3 upper end closed, is provided with gas inlet 31, and inside is provided with porous liquid barrier 32, quartz sand filtration net 34, bar magnet 35 from top to bottom successively; Funnel filter tower bottom is liquid outlet; Complex reaction pond 4 arranges mixing zone 41, reaction zone 42, settling region 43; Top, described mixing zone is provided with alkali lye Drop-adding device 411, is provided with agitator 421 in reaction zone, and settling region is provided with 100 order gauzes 431, polymer adsorption sponge 432; In described complex reaction pond, outer side wall top, mixing zone is provided with fluid intake, and outer side wall bottom, settling region is provided with fluid outlet; Described fluid outlet is connected with plating tank body by chemical pumping (not marking in figure).
The pipelining be connected with the fluid inlet of chemical pumping is in plating tank body outer side wall bottom.So, chemical pumping starts, and can extract electroplate liquid by bottom plating tank, better removes the impurity in electroplate liquid.
Polymer adsorption sponge is woven by fibrous polymer sorbing material and obtains, and density is 600g/L; Thickness is 18mm.
Reaction zone is separated by baffle plate and mixing zone, settling region, and height of baffle plate, lower than complex reaction pond sidewall, is 75%; Top, mixing zone is provided with alkali lye Drop-adding device, its lower end higher than baffle plate upper end, ensure alkali lye Drop-adding device not with plating solution contacts; Be provided with agitator in reaction zone, agitator is generally positioned at 2/3rds places bottom the body of pond; Settling region is provided with gauze, is supported by baffle plate and complex reaction pond inner side-wall; In described complex reaction pond, the baffle plate lower end between reaction zone and mixing zone is provided with check valve 44, and reaction zone is communicated with by liquid absorbing pump 45 with settling region.
See accompanying drawing 2, be the arrangement of bar magnet in funnel filter tower, bar magnet is 3, wherein has 2 bar magnets to be positioned at same level.Bar magnet be spaced make to electroplate under water row time can not block, multilayer arrangement can increase except metal rate; When particularly arranging in pyramid structure, bar magnet consumption is few, but water body still fully contacts with bar magnet, except metal rate is high, and little on water volume flow rate impact.
Embodiment two
With a plating tank for circulation filter, be similar to embodiment one main body, the bar magnet wherein in funnel filter tower is 5, arranges in 1-2-2 Spaced; Polymer adsorption sponge is woven by fibrous polymer sorbing material and obtains, and density is 650g/L; Thickness is 16mm; Settling region is provided with 150 order gauzes; Height of baffle plate, lower than complex reaction pond sidewall, is 85%; Coarse filtration net about 10 orders is set in the pipeline between the fluid inlet and plating tank body of chemical pumping, keeps out obviously thick impurity, the life-span of protection chemical pumping.
Embodiment three
In the detection data presentation plating tank of metal detector transmission during overrun metal content, controller controls chemical pumping and starts, circulation starts, during actual cycle process, electroplate liquid enters funnel filter tower in by chemical pumping from top through pipeline by plating tank body, slows down operation via porous liquid barrier, through quartz sand filtration net one step filtering solid particles, flow through the spaced bar magnet of stratiform again, remove part metals; Then enter in complex reaction pond by liquid outlet bottom filtration tank by pipeline, electroplate liquid runs from top to bottom, mix with the alkali lye dripped from top to bottom, then unidirectional inflow reaction zone, form metal complex under stirring, then be drawn out of, block metal complex through gauze, subnatant is through absorption sponge organics removal, and fluid sends into plating tank body can complete electroplate liquid circular treatment.
Table 1 is each substances content before and after electroplate liquid circular treatment, can find out, device of the present utility model is effectively by the system of electroplating wastewater circulation for meeting plating standard.
Each substances content (mg/L) before and after table 1 electroplate liquid circular treatment
CN - Fe 2+/3+ Cr 6+ Ni 2+ Cu 2+ Ag 2+ COD
Before process 50.1 44.2 28.5 69.8 22.6 18.3 156.3
Embodiment one Nothing 10.2 2.6 16.4 8.3 10.6 15
Embodiment two Nothing 11.1 3.1 15.2 8.2 11.1 13

Claims (10)

1. the plating tank with circulation filter, is characterized in that: comprise metal detector, controller, plating tank body, and the chemical pumping connected successively, funnel filter tower, complex reaction pond; The detection probe of described metal detector is positioned at plating tank body, is connected with controller by sense line; Described controller is connected with chemical pumping by control line; The fluid inlet of chemical pumping is connected with plating tank body by pipeline, and the leakage fluid dram of chemical pumping is communicated with the liquid inlet being arranged at funnel filter tower top end by pipeline; Funnel filter tower inside is provided with liquid barrier, quartz sand filtration net, bar magnet from top to bottom successively; Funnel filter tower bottom is liquid outlet; Complex reaction pond arranges mixing zone, reaction zone, settling region; Top, described mixing zone is provided with alkali lye Drop-adding device, is provided with agitator in reaction zone, and settling region is provided with gauze, polymer adsorption sponge; In described complex reaction pond, outer side wall top, mixing zone is provided with fluid intake, and outer side wall bottom, settling region is provided with fluid outlet; Described fluid outlet is connected with plating tank body by chemical pumping.
2. the plating tank according to claim 1 with circulation filter, is characterized in that: described bar magnet is 3, wherein has 2 bar magnets to be positioned at same level.
3. the plating tank according to claim 1 with circulation filter, is characterized in that: described liquid barrier is provided with vesicular structure.
4. the plating tank according to claim 1 with circulation filter, is characterized in that: described polymer adsorption sponge is woven by fibrous polymer sorbing material and obtains.
5. the plating tank according to claim 1 with circulation filter, is characterized in that: the density of described polymer adsorption sponge is 600-650g/L; Thickness is 16-18mm.
6. the plating tank according to claim 1 with circulation filter, is characterized in that: arrange 10 order filtering nets in the pipeline between the fluid inlet of described chemical pumping and plating tank body.
7. the plating tank according to claim 1 with circulation filter, is characterized in that: described funnel filter tower upper end closed; Described funnel filter tower top end arranges compressed air inlet.
8. the plating tank according to claim 7 with circulation filter, is characterized in that: be provided with check valve between described reaction zone and mixing zone, reaction zone is communicated with by liquid absorbing pump with settling region.
9. the plating tank according to claim 1 with circulation filter, is characterized in that: described gauze is 100-150 order.
10. the plating tank according to claim 1 with circulation filter, is characterized in that: the pipelining be connected with the fluid inlet of chemical pumping is in plating tank body outer side wall bottom.
CN201520367983.2U 2015-05-29 2015-05-29 Take circulating filter apparatus's plating bath Expired - Fee Related CN204803432U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN204803432U true CN204803432U (en) 2015-11-25

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107119303A (en) * 2017-05-15 2017-09-01 西华大学 Device for removing micro-arc oxidation tank liquid sediment in real time
CN108950621A (en) * 2018-08-28 2018-12-07 王志伟 A kind of connection rod of automobile engine automation electro-brush plating prosthetic device
CN109797423A (en) * 2019-03-11 2019-05-24 汉腾汽车有限公司 A kind of highlighted electroplanting device
CN109881241A (en) * 2018-12-19 2019-06-14 西安赛尔电子材料科技有限公司 A kind of electroplating solution of cyclic filtering system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107119303A (en) * 2017-05-15 2017-09-01 西华大学 Device for removing micro-arc oxidation tank liquid sediment in real time
CN107119303B (en) * 2017-05-15 2019-07-09 西华大学 Device for removing micro-arc oxidation tank liquid sediment in real time
CN108950621A (en) * 2018-08-28 2018-12-07 王志伟 A kind of connection rod of automobile engine automation electro-brush plating prosthetic device
CN109881241A (en) * 2018-12-19 2019-06-14 西安赛尔电子材料科技有限公司 A kind of electroplating solution of cyclic filtering system
CN109797423A (en) * 2019-03-11 2019-05-24 汉腾汽车有限公司 A kind of highlighted electroplanting device

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151125

Termination date: 20180529