CN204790441U - Automatic system of cutting of ornamental material based on motion control ware - Google Patents
Automatic system of cutting of ornamental material based on motion control ware Download PDFInfo
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- CN204790441U CN204790441U CN201520515204.9U CN201520515204U CN204790441U CN 204790441 U CN204790441 U CN 204790441U CN 201520515204 U CN201520515204 U CN 201520515204U CN 204790441 U CN204790441 U CN 204790441U
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Abstract
The utility model discloses an automatic system of cutting of ornamental material based on motion control ware, get material system, transmission system, actuating mechanism, piece -rate system, control system and sensor system including what connect gradually, getting the material system and taking out the material that will cut, carry to actuating mechanism and cut acquireing the material through transmission system, the material after actuating mechanism cuts separates through separating mechanism, and sensor system includes a plurality of image acquisition units, photoelectricity position sensor and photo resistance, control system is the control system based on the motion control ware, including processing module to reach the serial communication interface module, storage module, power clock module, debugging interface and the IO interface module that receive processing module control respectively. The utility model discloses degree of automation is high, and fast production efficiency is high, practices thrift raw and other materials, and the security performance is good, convenient operation, the greatly waste of avoiding processing material of degree simultaneously.
Description
Technical field
The utility model relates to ornament materials processing of cutting technology, is specifically related to a kind of ornament materials automatic cutting system based on motion controller.
Background technology
China is nonmetal inner decoration material production of articles, consumption and big export country, since reform and opening-up, domestic nonmetal inner decoration material industry relies on traditional Industry Foundation, seize the opportunity, by policy guide and actively cultivation, one of mainstay industry becoming China's economic, and also create certain impact in the world.
But current domestic nonmetal inner decoration material goods processing enterprise cuts by artificial or that a small amount of plant equipment is auxiliary mode, this original cutting method also exist such as cut of low quality, Cultivar replacing slow, need a large amount of cutting templates and the shortcoming such as nonmetal inner decoration material utilization factor is low, this not only adds the production cost of enterprise, also constrain the nonmetal inner decoration material goods of China competitive power in the international market to a great extent.
And generally adopted robotization nonmetal inner decoration material cutting system in developed country, but external robotization nonmetal inner decoration material cutting system price is general costly and safeguard extremely inconvenient at home.For this reason, domestic enterprise and researchist have carried out deep research to the technology of cutting, and along with the progress of computer technology, automatic control technology and high precision micro-measuring technique, people combine infotech with nonmetal inner decoration material process for manufacturing product, create processing of cutting automatic control technology, overcome the shortcoming of traditional nonmetal inner decoration material cutting process to a certain extent, achieve huge progress.As the utility model patent (application number 201410676415.0) that the people such as Guo Naihong propose, the utility model patent (application number 201410651744.X) that the people such as Guo Feng propose, they cut motion by employing four post die-cutting machine, realize automatic material taking, shaping, be separated once complete.These technology have certain use value, but the limitation low due to the automaticity of control system and topworks of these systems, and systematic comparison is complicated, limits it and cut application in field at ornament materials.
Utility model content
Goal of the invention: the purpose of this utility model is the defect solving prior art existence, provides a kind of ornament materials automatic cutting system based on motion controller.
Technical scheme: a kind of ornament materials automatic cutting system based on motion controller described in the utility model, comprise connect successively reclaimer system, transmission system, topworks, piece-rate system, control system and sensing system; Described reclaimer system is taken out will cut material, be delivered to topworks by transmission system cut getting material, material after topworks cuts is separated by separating mechanism, in above process, control system obtains the control information of reclaimer system, transmission system, topworks and piece-rate system in real time by sensing system;
Described sensing system comprises some image acquisition units, photoelectrical position sensor and photoresistance, and the collection of image is carried out to the material transmitted in the top that image acquisition units is arranged on transmission system; Photoelectrical position sensor and photoresistance are arranged on the surface of transmission system, when being transmitted on the surface that photoelectrical position sensor and photoresistance form by the material transmitted, photoelectrical position sensor and photoresistance collection are transmitted the size of material and edge placement data message, and above-mentioned collected information is sent to control system through data line;
Described control system is the control system based on motion controller, comprises processing module, and is subject to processing serial communication interface module that module controls, memory module, power clock module, debugging interface and I/O interface module respectively; Processor module is as the slave computer of control system, work for the treatment of mainly comprises data communication, process data, Systematical control and interrupt processing, simultaneously, the image information data of processor module to the cropped material sent makes an explanation, and process data is stored in external memory storage for calling by memory module; Described power clock module is timed device and carries out frequency division, realizes a dynamic major clock, and this major clock realizes counting by other timers again, and obtain required pulse, drive motor work, that is: utilize the cascade of timer to realize two-axle interlocking.
Further, described motion controller be based on the motion controller of DSP and based on DSP in conjunction with any one in the motion controller of ARM.
Further, described reclaimer system comprise support frame, sucker, adjustment height elevating mechanism and photoelectrical position sensor, support frame slides and is arranged at ground and can VTOL (vertical take off and landing) up and down, in support frame bottom surface, multiple sucker is installed, the elevating mechanism of sensor installation and adjustment height on support frame frame.Further, described transmission system comprises conveying frame, transmission shaft, parallel adhesive tape, the servomotor driving transmission shaft and sensor, described conveying frame to be arranged on ground and to fix with support frame, many rotating shafts are settled at conveying arch, rotating shaft is installed parallel adhesive tape, servomotor is arranged on conveying frame bottom surface, photoelectrical position sensor is arranged on conveying edge, the information that photoelectrical position sensor collects cropped material gives control system by data line, control system sending controling instruction to servomotor to drive transmission shaft.
Further, described piece-rate system comprises fixed mount, connecting gear, hoisting gear, described connecting gear to be arranged on fixed mount and its setting height(from bottom) lower than the setting height(from bottom) of transmission system, hoisting gear is for transmitting waste material, hoisting gear is arranged on fixed support, and fixed mount is adjacent with connecting gear and be provided with the interval of 5-10cm therebetween.
Further, described topworks by Polyhedral rotating body die head, laser instrument or the two be bonded; Obtain from image sensing cell and after control system analysis, pass to topworks after cutting out the information of material; Polyhedral rotating body die head and laser instrument carry out cutting motion as requested; Polyhedral rotating body die head can be shifted by six automatic rotations, infrared cross photoelectric protection, stamping-out accurate positioning.Further, described image acquisition units has three, each image acquisition units includes the first principal phase machine, the second principal phase machine and from camera, the Global Information such as the size of the first principal phase machine and the cropped material of the second principal phase machine Real-time Collection and color, from pattern, the detailed information such as curved shape and contrast of the cropped material of camera Real-time Collection.
Further, described timer comprises bus clock, first timer, second timer and the 3rd timer; Described bus clock is carried out frequency division by first timer, realize a dynamic major clock, second timer and the 3rd timer are respectively as the counter of first timer, the clock realized first timer produces counts, and obtains motor X-axis in topworks bottom surface of required pulse and then drive installation and Y-axis.
Utility model
Beneficial effect: the utility model, in conjunction with motion controller, utilizes the information acquisition system of sensor, the topworks's implementation method combined with cut and intelligent rotating die head, obtains the intelligent cutting system of high-performance; Specifically comprise following advantage:
(1) the utility model can realize automatically cutting, and without the need to artificial too much intervention operation, greatly enhances productivity; Meanwhile, need the frequent topworks that changes as the problem of cutter when can also solve processing many gauge material, improve cross cutting efficiency;
(2) control system in the utility model can realize the processing capacities such as data communication, data processing, Systematical control and interruption.
In sum, the utility model automaticity is high, and the fast production efficiency of speed is high, saves material, and security performance is good, easy to operate; Simultaneously can also the waste avoiding rapidoprint of high degree.
Accompanying drawing explanation
Fig. 1 is hardware block diagram of the present utility model;
Fig. 2 is overall cutting system structural representation in the utility model embodiment;
Fig. 3 is the structured flowchart of control system in the utility model embodiment;
Fig. 4 is the structured flowchart of timer in the utility model.
Embodiment
Below technical solutions of the utility model are described in detail, but protection domain of the present utility model is not limited to described embodiment.
As shown in Figures 1 to 4, a kind of ornament materials automatic cutting system based on motion controller of the present utility model, comprise connect successively reclaimer system 201, transmission system 202, topworks 203, piece-rate system 204, control system 205 and sensing system 206, reclaimer system 201 is taken out will cut material, be delivered to topworks 203 by transmission system 202 cut getting material, material after topworks 203 cuts is separated by separating mechanism, in above process, control system 205 obtains in real time the control information of reclaimer system 201, transmission system 202, topworks 203 and piece-rate system 204 by sensing system 206, sensing system 206 comprises some image acquisition units, photoelectrical position sensor and photoresistance, the collection of image is carried out to the material transmitted in the top that image acquisition units is arranged on transmission system 202, photoelectrical position sensor and photoresistance are arranged on the surface of transmission system 202, transmitted on the surface that photoelectrical position sensor and photoresistance form by the material transmitted, gather and transmitted size and the edge placement of material, therefore, image information and the positional information of cropped material just can be obtained by image acquisition units and photoelectrical position sensor, collected information sends control system analysis to through data line, realize real-time Transmission to control system 205, control system 205 is the control system 205 based on motion controller, comprises processing module, and is subject to processing serial communication interface module that module controls, memory module, power clock module, debugging interface and I/O interface module respectively, processor module is as the slave computer of control system 205, work for the treatment of mainly comprises data communication, process data, Systematical control and interrupt processing, simultaneously, the image information data of processor module to the cropped material sent makes an explanation, and process data is stored in external memory storage for calling by memory module, utilize the cascade of timer to realize two-axle interlocking, specifically power clock module is timed device and carries out frequency division, realizes a dynamic major clock, and this major clock realizes counting by other timers again, obtains required pulse, drive motor work.
Motion controller be based on the motion controller of DSP and based on DSP in conjunction with any one in the motion controller of ARM.
Elevating mechanism and sensor that reclaimer system 201 comprises support frame, is arranged at the sucker of support frame inside, regulates height, support frame can be arranged on ground slidably, and can VTOL (vertical take off and landing) up and down, in support frame bottom surface, multiple sucker is installed, the elevating mechanism of sensor installation and adjustment height on support frame limit.
Transmission system 202 comprises transmission shaft, parallel adhesive tape, the servomotor driving transmission shaft and sensor.
Piece-rate system 204 comprises fixed mount, connecting gear, lifting and descending mechanism etc.
Topworks 203 by Polyhedral rotating body die head, laser instrument or the two be bonded; Obtain from image sensing cell and after control system 205 is analyzed, pass to topworks 203 after cutting out the information of material; Polyhedral rotating body die head and laser instrument carry out cutting motion as requested; Polyhedral rotating body die head can be shifted by six automatic rotations, infrared cross photoelectric protection, stamping-out accurate positioning.
Image acquisition units has three, each image acquisition units includes the first principal phase machine 301, second principal phase machine 302 and from camera 303, the Global Information of the first principal phase machine 301 and the second principal phase machine 302 (two principal phase machines can use Canon EOS-70D) cropped material of Real-time Collection, dissecting needle requires the emphasis image section determined to global image, from the detailed information of the cropped material of camera 303 (Nikon D7000 can be used) Real-time Collection, obtain and processed marginal date clearly by sanction material, as shown in Figure 2, the first principal phase machine 301 and the second principal phase machine 302 in overall cutting system and be that Relative vertical is arranged one on the other between camera 303.
Timer comprises bus clock, first timer, second timer and the 3rd timer; Described bus clock is carried out frequency division by first timer, realize a dynamic major clock, second timer and the 3rd timer are respectively as the counter of first timer, the clock realized first timer produces counts, and obtains motor X-axis in topworks 203 bottom surface of required pulse and then drive installation and Y-axis.
The cutting method of the above-mentioned ornament materials automatic cutting system based on motion controller of utility model, the output terminal of reclaimer system 201 is connected with the input end of transmission system 202, and transmission system 202 is for transmitting the ornament materials obtained by reclaimer system 201; The output terminal of transmission system 202 is connected with the input end of topworks 203, topworks 203 is for receiving the ornament materials of transmission system 202 conveying and cutting, thus form finished product material and waste material, the output terminal of topworks 203 is connected with the input end of separating mechanism, and separating mechanism is for receiving the ornament materials of topworks 203 conveying and finished product material, waste material being separated.Comprise the following steps:
Sucker in reclaimer system 201 captures out the ornament materials that will cut, then transmission system 202 is utilized to carry to topworks 203 getting cropped material, principal and subordinate's camera 303 above transfer system carries out the collection of information to cropped material, information after collection is sent to control system 205, analyzing and processing is carried out by control system 205, and contrast with the requirement that cuts designed in advance, that gives topworks 203 by control system 205 cuts fill order, topworks 203 execution cuts order and cuts, material after cutting is separated by separating mechanism, cut waste material and to be separated by the hoisting gear of piece-rate system 204, useful material after cutting is by the connecting gear transmission of piece-rate system 204.
In said process, the position of the cropped material of sensing system 206 Real-time Collection and image information, and transfer to control system 205, control system 205, after the control information being obtained reclaimer system 201, transmission system 202, topworks 203 and piece-rate system 204 by sensing system 206, controls the course of work of each system respectively in real time.
Claims (8)
1., based on an ornament materials automatic cutting system for motion controller, it is characterized in that: comprise connect successively reclaimer system, transmission system, topworks, piece-rate system, control system and sensing system;
Described reclaimer system is taken out will cut material, be delivered to topworks by transmission system cut getting material, material after topworks cuts is separated by separating mechanism, in above process, control system obtains the control information of reclaimer system, transmission system, topworks and piece-rate system in real time by sensing system;
Described sensing system comprises some image acquisition units, photoelectrical position sensor and photoresistance, and the collection of image is carried out to the material transmitted in the top that image acquisition units is arranged on transmission system; Photoelectrical position sensor and photoresistance are arranged on the surface of transmission system, when being transmitted on the surface that photoelectrical position sensor and photoresistance form by the material transmitted, photoelectrical position sensor and photoresistance collection are transmitted the size of material and edge placement data message, and above-mentioned collected information is sent to control system through data line;
Described control system is the control system based on motion controller, comprises processing module, and is subject to processing serial communication interface module that module controls, memory module, power clock module, debugging interface and I/O interface module respectively; Processor module is as the slave computer of control system, work for the treatment of mainly comprises data communication, process data, Systematical control and interrupt processing, simultaneously, the image information data of processor module to the cropped material sent makes an explanation, and process data is stored in external memory storage for calling by memory module; Described power clock module is timed device and carries out frequency division, realizes a dynamic major clock, and this major clock realizes counting by other timers again, and obtain required pulse, drive motor work, that is: utilize the cascade of timer to realize two-axle interlocking.
2. the ornament materials automatic cutting system based on motion controller according to claim 1, is characterized in that: described motion controller be based on the motion controller of DSP and based on DSP in conjunction with any one in the motion controller of ARM.
3. the ornament materials automatic cutting system based on motion controller according to claim 1, it is characterized in that: described reclaimer system comprise support frame, sucker, adjustment height elevating mechanism and photoelectrical position sensor, support frame slides and is arranged at ground and can VTOL (vertical take off and landing) up and down, in support frame bottom surface, multiple sucker is installed, support frame frame is installed photoelectric sensor and regulates elevating mechanism highly, photoelectrical position sensor detects whether cropped material is crawled arrives, and elevating mechanism will grab mass transport to transmission system.
4. the ornament materials automatic cutting system based on motion controller according to claim 1, it is characterized in that: described transmission system comprises conveying frame, transmission shaft, parallel adhesive tape, drive servomotor and the sensor of transmission shaft, described conveying frame to be arranged on ground and to fix with support frame, many rotating shafts are settled at conveying arch, rotating shaft is installed parallel adhesive tape, cropped material is made to be uploaded to topworks at parallel adhesive tape, servomotor is arranged on conveying frame bottom surface, photoelectrical position sensor is arranged on conveying edge, the information that photoelectrical position sensor collects cropped material gives control system by data line, control system sending controling instruction to servomotor to drive transmission shaft.
5. the ornament materials automatic cutting system based on motion controller according to claim 1, it is characterized in that: described piece-rate system comprises fixed mount, connecting gear, hoisting gear, described connecting gear to be arranged on fixed mount and its setting height(from bottom) lower than the setting height(from bottom) of transmission system, hoisting gear is for transmitting waste material, hoisting gear is arranged on fixed support, and fixed mount is adjacent with connecting gear and be provided with the interval of 5-10cm therebetween.
6. the ornament materials automatic cutting system based on motion controller according to claim 1, is characterized in that: described topworks by Polyhedral rotating body die head, laser instrument or the two be bonded; Obtain from image sensing cell and after control system analysis, pass to topworks after cutting out the information of material; Polyhedral rotating body die head and laser instrument carry out cutting motion as requested; Polyhedral rotating body die head can be shifted by six automatic rotations, infrared cross photoelectric protection, stamping-out accurate positioning.
7. the ornament materials automatic cutting system based on motion controller according to claim 1, it is characterized in that: described image acquisition units has three, each image acquisition units includes the first principal phase machine, the second principal phase machine and from camera, the size of the first principal phase machine and the cropped material of the second principal phase machine Real-time Collection and color Global Information, from the pattern of the cropped material of camera Real-time Collection, curved shape and contrast detail information.
8. the ornament materials automatic cutting system based on motion controller according to claim 1, is characterized in that: described timer comprises bus clock, first timer, second timer and the 3rd timer; Described bus clock is carried out frequency division by first timer, realize a dynamic major clock, second timer and the 3rd timer are respectively as the counter of first timer, the clock realized first timer produces counts, and obtains motor X-axis in topworks bottom surface of required pulse and then drive installation and Y-axis.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520515204.9U CN204790441U (en) | 2015-07-15 | 2015-07-15 | Automatic system of cutting of ornamental material based on motion control ware |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520515204.9U CN204790441U (en) | 2015-07-15 | 2015-07-15 | Automatic system of cutting of ornamental material based on motion control ware |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105068469A (en) * | 2015-07-15 | 2015-11-18 | 盐城工学院 | Automatic cutting system for decorating material based on motion controller and cutting method thereof |
| CN108092653A (en) * | 2017-11-18 | 2018-05-29 | 贵州航天林泉电机有限公司 | A kind of multi-stage timing circuits cascading |
-
2015
- 2015-07-15 CN CN201520515204.9U patent/CN204790441U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105068469A (en) * | 2015-07-15 | 2015-11-18 | 盐城工学院 | Automatic cutting system for decorating material based on motion controller and cutting method thereof |
| CN108092653A (en) * | 2017-11-18 | 2018-05-29 | 贵州航天林泉电机有限公司 | A kind of multi-stage timing circuits cascading |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 Termination date: 20160715 |