CN204790307U - A AOI device for PCB film detects - Google Patents

A AOI device for PCB film detects Download PDF

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Publication number
CN204790307U
CN204790307U CN201520398115.0U CN201520398115U CN204790307U CN 204790307 U CN204790307 U CN 204790307U CN 201520398115 U CN201520398115 U CN 201520398115U CN 204790307 U CN204790307 U CN 204790307U
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China
Prior art keywords
axis
negative pressure
platform
image collecting
collecting device
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Expired - Fee Related
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CN201520398115.0U
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Chinese (zh)
Inventor
郭联金
罗炳军
左大利
范四立
彭志伟
劳敬东
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Dongguan Polytechnic
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Dongguan Polytechnic
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Priority to CN201520398115.0U priority Critical patent/CN204790307U/en
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Abstract

The utility model discloses a AOI device for PCB film detects relates to automated optical inspection equipment technical field. The device is including rack, negative pressure production platform, image acquisition device, image acquisition device actuating mechanism and computer, the negative pressure produces the platform and is located on the rack for produce the negative pressure of adsorbing PCB film under the control of computer, the image acquisition device passes through image acquisition device actuating mechanism connects the negative pressure produces on the platform for carry out image acquisition to PCB film under the control of computer. The device has simple structure, light, the accurate and efficient characteristics of detection of quality.

Description

For the AOI device that PCB film detects
Technical field
The utility model relates to automated optical detection equipment technical field, particularly relates to a kind of AOI device detected for PCB film.
Background technology
Electronic circuit plate making film used is called film, and the egative film being similar to photo is the same.It adopts light remittance machine banknotes-system, is the first operation of printed board manufacturing process.The later stage operation of PCB plate-making carries out image transfer as motherboard, and therefore the drafting of this film is accurately extremely important.Cause the ill-exposed this kind of problem of batch if run into because egative film is stained, if just found after follow-up circuit board etching and processing, will cause bulk defect, cause economic loss very large, influence time is also long, is not easy to us and corrects in time.Because the welding technology of pcb board is complicated, adopt artificial visual to detect film, difficult quality guarantee, and efficiency is lower.Adopt AOI checkout equipment as the quality restriction of figure operation initial workpiece, can improve the quality of products, prevent figure operation from producing bulk defective, reduce and scrap and reprocess cost.
Detect film whether defectiveness or other is as dust, scuffing, contamination, or the other problem defect that exposure machine exists, automatic optics inspection (AOI) equipment can be adopted to detect.Mechanism on existing film checkout equipment portal frame is more, causes complex structure, and portal frame weight is comparatively large, moves and compares effort, and response speed is slow, thus causes detection efficiency low.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of AOI device detected for PCB film, and described device has the advantages that structure is simple, quality light, detection is accurate and efficiency is high.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of AOI device detected for PCB film, it is characterized in that: described device comprises rack, negative pressure produces platform, image collecting device, image collecting device driving mechanism and computing machine, described negative pressure produces platform and is positioned on described rack, for producing the negative pressure of absorption PCB film under control of the computer, described image collecting device is connected to described negative pressure by described image collecting device driving mechanism and produces on platform, for carrying out image acquisition to PCB film under control of the computer.
Further technical scheme is: described device also comprises and negative pressure produced platform and image collecting device covers the maintenance hatch in rack.
Further technical scheme is: described negative pressure produces platform and comprises basic platform, supporting mechanism, negative pressure platform and negative pressure generation component, described basic platform is positioned at bottom, the supporting mechanism that negative pressure platform is connected with basic platform by several supports, negative pressure generation component is connected with negative pressure platform, for producing the power of absorption negative pressure platform under control of the computer, negative pressure platform is provided with several apertures and film positioning mark.
Further technical scheme is: described negative pressure generation component comprises vacuum pump, vacuum tube and electromagnetic switch valve module, and vacuum tube is connected on described vacuum pump, and described electromagnetic switch valve module is positioned on described vacuum tube.
Further technical scheme is: described electromagnetic switch valve module comprises solenoid directional control valve, cylinder, tensimeter, pneumatic triple piece and switch valve.
Further technical scheme is: the bottom surface of described negative pressure platform is provided with one piece of flat glass.
Further technical scheme is: described image collecting device driving mechanism comprises X-axis motion and Y-axis motion, image collecting device is arranged in X-axis travel mechanism, and X-axis travel mechanism drives image collecting device to move along X-direction under control of the computer; X-axis travel mechanism is arranged in Y-axis moving mechanism, and Y-axis moving mechanism drives X-axis travel mechanism to move along Y direction under control of the computer.
Further technical scheme is: described X-axis motion comprises X-axis servomotor, X-axis Timing Belt and X-axis guide rail, X-axis driven by servomotor X-axis Timing Belt moves along X-axis guide rail, X-axis Timing Belt is connected with image collecting device by brace, and X-axis Timing Belt drives image collecting device to move along X-direction.
Further technical scheme is: Y-axis motion comprises Y-axis servomotor, Y-axis Timing Belt and Y-axis guide rail, Y-axis driven by servomotor Y-axis Timing Belt moves, drive X-axis motion along Y-axis guide rail movement, the both sides of X-axis motion are arranged on Y-axis guide rail by Y-axis slide block, the middle part of X-axis travel mechanism is connected with Y-axis screw mandrel by feed screw nut, and Y-axis guide rails assembling is on basic platform.
Further technical scheme is: described image collecting device is arranged on image collecting device driving mechanism by portal frame, and described image collecting device comprises camera, camera lens, installed cassette, light source installing ring, side light source mounting bracket, the installation of side light source flat board, lateral LED light source, ring-type LED light source, laser calibration module and laser calibration mounting bracket.
The beneficial effect adopting technique scheme to produce is: in the utility model, the image collecting device be made up of light source and camera etc. is fixed on X-axis motion, drives generation on line slideway mobile by servomotor.Do not use screw rod transmission owing to adopting belt wheel transmission, simplify mechanism and weight, make motor imagination rapid, detection speed improves greatly.
Adopt negative pressure platform, negative pressure platform is provided with even compact aperture, produces negative pressure by vacuum pump, by a solenoid control cylinder action, make vaccum suction pipe work or stopping, being close on it to make the film be positioned on negative pressure platform and not offseting, be conducive to the accurate location of film.
Portal frame and on image collecting device entirety by the driving of Y-axis servomotor and belt wheel transmission, mobile along Y direction precision.During work, light source and camera carry out moving and accurately locating along X, Y direction under the drive of portal frame, carry out detail scans to film.
Image collecting device includes filming apparatus, camera lens, light source etc., the coaxial light source that camera sends for irradiate the upper surface central area of object under test, ring light source module for irradiate the upper surface neighboring area of object under test, side light source module for irradiating the side of object under test, be conducive to the accurate detection of film.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation that in the utility model, negative pressure produces platform;
Fig. 3 is the structural representation of negative pressure generation component in the utility model;
Fig. 4 is the structural representation of image collecting device driving mechanism in the utility model;
Fig. 5 is the structural representation of image collecting device in the utility model;
Wherein: 1, maintenance storehouse lid 2, alarm lamp 3, computing machine 4, keyboard 5, rack 6, aperture 10, X-axis guide rail 11, X-axis Timing Belt 14, X-axis servomotor 16, Y-axis Timing Belt 17, vacuum pump 18, vacuum tube 19, solenoid directional control valve 20, cylinder 21, tensimeter 22, pneumatic triple piece 23, switch valve 24, negative pressure platform 25, film positioning mark 26, basic platform 27, supporting mechanism 28, camera 29, camera lens 30, installed cassette 31, light source installing ring 32, side light source mounting bracket 33 side light source installs dull and stereotyped 34, lateral LED light source 35, ring-type LED light source 36, laser calibration module 37, laser calibration mounting bracket.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Set forth a lot of detail in the following description so that fully understand the utility model, but the utility model can also adopt other to be different from alternate manner described here to implement, those skilled in the art can when doing similar popularization without prejudice to when the utility model intension, and therefore the utility model is by the restriction of following public specific embodiment.
As shown in Figure 1, the utility model discloses a kind of AOI device detected for PCB film, described device comprises rack 5, negative pressure produces platform, image collecting device, image collecting device driving mechanism, maintenance hatch 1 and computing machine 3.Described negative pressure produces platform and is positioned on described rack 5, for producing the negative pressure of absorption PCB film under the control of computing machine 3, described image collecting device is connected to described negative pressure by described image collecting device driving mechanism and produces on platform, for carrying out image acquisition to PCB film under the control of computing machine 3.Maintenance hatch 1 is connected with rack 5, negative pressure is produced platform and image collecting device covers in rack 5.
As shown in Figure 2, described negative pressure generation platform comprises basic platform 26, supporting mechanism 27, negative pressure platform 24 and negative pressure generation component.Described basic platform 26 is positioned at bottom, the supporting mechanism 27 that negative pressure platform 24 is connected with basic platform 26 by several supports, negative pressure generation component is connected with negative pressure platform 24, for producing the power of absorption negative pressure platform under the control of computing machine 3, negative pressure platform 24 is provided with several apertures 6 and film positioning mark 25.The bottom surface of described negative pressure platform 24 is provided with one piece of flat glass, utilizes the high-flatness of flat glass to ensure the smooth of negative pressure platform.
As shown in Figure 3, described negative pressure generation component comprises vacuum pump 17, vacuum tube 18 and electromagnetic switch valve module, and vacuum tube 18 is connected on described vacuum pump 17, and described electromagnetic switch valve module is positioned on described vacuum tube 18.Described electromagnetic switch valve module comprises solenoid directional control valve 19, cylinder 20, tensimeter 21, pneumatic triple piece 22 and switch valve 23.
As shown in Figure 4, described image collecting device driving mechanism comprises X-axis motion and Y-axis motion.Image collecting device is arranged in X-axis travel mechanism, and X-axis travel mechanism drives image collecting device to move along X-direction under control of the computer; X-axis travel mechanism is arranged in Y-axis moving mechanism, and Y-axis moving mechanism drives X-axis travel mechanism to move along Y direction under control of the computer.Described X-axis motion comprises X-axis servomotor 14, X-axis Timing Belt 11 and X-axis guide rail 10.X-axis servomotor 14 drives X-axis Timing Belt 11 to move along X-axis guide rail 10, and X-axis Timing Belt 11 is connected with image collecting device by brace, and X-axis Timing Belt 11 drives image collecting device to move along X-direction.Y-axis motion comprises Y-axis servomotor, Y-axis Timing Belt 16 and Y-axis guide rail.Y-axis driven by servomotor Y-axis Timing Belt 16 moves, drive X-axis motion along Y-axis guide rail movement, the both sides of X-axis motion are arranged on Y-axis guide rail by Y-axis slide block, and the middle part of X-axis travel mechanism is connected with Y-axis screw mandrel by feed screw nut, and Y-axis guide rails assembling is on basic platform.
As shown in Figure 5, described image collecting device is arranged on image collecting device driving mechanism by portal frame, and described image collecting device comprises camera 28, camera lens 29, installed cassette 30, light source installing ring 31, side light source mounting bracket 32, side light source installation flat board 33, lateral LED light source 34, ring-type LED light source 35, laser calibration module 36 and laser calibration mounting bracket 37.
Adopt platform based on ground marble, marble platform arranges negative pressure working platform.Negative pressure platform is provided with even compact aperture, adopts vacuum pump to produce negative pressure, by a solenoid control cylinder action, makes vaccum suction pipe work or stopping, being close on it not offseting to make the film be positioned on negative pressure platform.Negative pressure platform maintains static, be provided with image collecting device above negative pressure platform, light source and camera are all located on portal frame, and the side of portal frame is provided with by servomotor, light source and camera can, along the rectilinear orbit of portal frame, drive drag chain to move in X-direction under belt wheel transmission.Portal frame and on device overall, by driving and the toothed belt transmission of Y-axis servomotor, mobile along Y direction precision.During work, light source and camera carry out moving and accurately locating along X, Y direction under the drive of portal frame, carry out detail scans to film.Platform surrounding is provided with edge local mark, scanning area is limited in effective range.Under the irradiation of light source and the effect of reflective mirror, image shot by camera, catch image detail, and view data is transported in computing machine by video interface, the standard form graph of a correspondence data of the graph data after scanner uni image processing and storage compared by computing machine, incongruent local paper goes out defect, and member to be tested judges.
Image capture module, for taking pictures to pcb board, obtains the surface image of pcb board; Object under test is placed on image acquisition region, the coaxial light source that camera sends, ring light source and side light source three kinds of light sources are opened, for object under test provides illumination steric environment, wherein: side light source module is used for the illumination of object under test side, to improve the resolving power of camera measuring targets profile; Ring light source module is used for the illumination of object under test upper surface neighboring area, and the coaxial light source that camera sends is for illuminating the upper surface central area of object under test, and coaxial light source and ring light source are that the upper surface of object under test provides region-wide uniform illumination.After coaxial light source, ring light source and the brightness of illumination of side light source on object under test are suitable, computing machine controls camera measuring targets and takes, obtained digital picture is delivered to computing machine by camera, carries out analytical calculation by computing machine to image, obtains the case of surface defects of object under test.Laser calibration module is to object under test Emission Lasers, and for demarcating, indicating the region that camera measuring targets carries out taking, the transmit direction of laser is adjustable.

Claims (10)

1. the AOI device detected for PCB film, it is characterized in that: described device comprises rack (5), negative pressure produces platform, image collecting device, image collecting device driving mechanism and computing machine (3), described negative pressure produces platform and is positioned on described rack (5), for producing the negative pressure of absorption PCB film under the control of computing machine (3), described image collecting device is connected to described negative pressure by described image collecting device driving mechanism and produces on platform, for carrying out image acquisition to PCB film under the control of computing machine (3).
2. the AOI device detected for PCB film according to claim 1, is characterized in that: described device also comprises and negative pressure produced platform and image collecting device covers the maintenance hatch (1) in rack (5).
3. the AOI device detected for PCB film according to claim 1, it is characterized in that: described negative pressure produces platform and comprises basic platform (26), supporting mechanism (27), negative pressure platform (24) and negative pressure generation component, described basic platform (26) is positioned at bottom, the supporting mechanism (27) that negative pressure platform (24) is connected with basic platform (26) by several supports, negative pressure generation component is connected with negative pressure platform (24), for producing the power of absorption negative pressure platform under the control of computing machine (3), negative pressure platform (24) is provided with several apertures (6) and film positioning mark (25).
4. the AOI device detected for PCB film according to claim 3, it is characterized in that: described negative pressure generation component comprises vacuum pump (17), vacuum tube (18) and electromagnetic switch valve module, vacuum tube (18) is connected on described vacuum pump (17), and described electromagnetic switch valve module is positioned on described vacuum tube (18).
5. the AOI device detected for PCB film according to claim 4, is characterized in that: described electromagnetic switch valve module comprises solenoid directional control valve (19), cylinder (20), tensimeter (21), pneumatic triple piece (22) and switch valve (23).
6. the AOI device detected for PCB film according to claim 3, is characterized in that: the bottom surface of described negative pressure platform (24) is provided with one piece of flat glass.
7. the AOI device detected for PCB film according to claim 1, it is characterized in that: described image collecting device driving mechanism comprises X-axis motion and Y-axis motion, image collecting device is arranged in X-axis travel mechanism, and X-axis travel mechanism drives image collecting device to move along X-direction under control of the computer; X-axis travel mechanism is arranged in Y-axis moving mechanism, and Y-axis moving mechanism drives X-axis travel mechanism to move along Y direction under control of the computer.
8. the AOI device detected for PCB film according to claim 7, it is characterized in that: described X-axis motion comprises X-axis servomotor (14), X-axis Timing Belt (11) and X-axis guide rail (10), X-axis servomotor (14) drives X-axis Timing Belt (11) mobile along X-axis guide rail (10), X-axis Timing Belt (11) is connected with image collecting device by brace, and X-axis Timing Belt (11) drives image collecting device to move along X-direction.
9. the AOI device detected for PCB film according to claim 8, it is characterized in that: Y-axis motion comprises Y-axis servomotor, Y-axis Timing Belt (16) and Y-axis guide rail, Y-axis driven by servomotor Y-axis Timing Belt (16) is moved, drive X-axis motion along Y-axis guide rail movement, the both sides of X-axis motion are arranged on Y-axis guide rail by Y-axis slide block, the middle part of X-axis travel mechanism is connected with Y-axis screw mandrel by feed screw nut, and Y-axis guide rails assembling is on basic platform.
10. the AOI device detected for PCB film according to claim 1, it is characterized in that: described image collecting device is arranged on image collecting device driving mechanism by portal frame, described image collecting device comprises camera (28), camera lens (29), installed cassette (30), light source installing ring (31), side light source mounting bracket (32), the installation of side light source dull and stereotyped (33), lateral LED light source (34), ring-type LED light source (35), laser calibration module (36) and laser calibration mounting bracket (37).
CN201520398115.0U 2015-06-10 2015-06-10 A AOI device for PCB film detects Expired - Fee Related CN204790307U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107515348A (en) * 2017-08-14 2017-12-26 奥士康科技股份有限公司 A kind of method for preventing film data from opening short circuit
CN108120723A (en) * 2018-02-10 2018-06-05 清远韶兴新能源科技有限公司 A kind of LED lamp circuit plate solder joint inspection device
CN110004443A (en) * 2019-02-26 2019-07-12 深圳市琪瑞妮服饰有限公司 A kind of mold texture equipment of High Precision Stereo line processing

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107515348A (en) * 2017-08-14 2017-12-26 奥士康科技股份有限公司 A kind of method for preventing film data from opening short circuit
CN108120723A (en) * 2018-02-10 2018-06-05 清远韶兴新能源科技有限公司 A kind of LED lamp circuit plate solder joint inspection device
CN110004443A (en) * 2019-02-26 2019-07-12 深圳市琪瑞妮服饰有限公司 A kind of mold texture equipment of High Precision Stereo line processing
CN110004443B (en) * 2019-02-26 2021-03-02 广州国智机电设备有限公司 Mould that three-dimensional line processing of high accuracy was used is stung to colored equipment

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20151118

Termination date: 20160610