CN204732229U - Alloyed copper silk stranding machine gathering device - Google Patents
Alloyed copper silk stranding machine gathering device Download PDFInfo
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- CN204732229U CN204732229U CN201520369830.1U CN201520369830U CN204732229U CN 204732229 U CN204732229 U CN 204732229U CN 201520369830 U CN201520369830 U CN 201520369830U CN 204732229 U CN204732229 U CN 204732229U
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- traversing carriage
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- wire
- stranding machine
- gathering device
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Abstract
The utility model relates to alloyed copper silk stranding machine gathering device, gathering device is arranged on the beam entrance side of stranding machine, a connecting rod be fixedly connected with stranding machine is provided with immediately below beam entrance, connecting rod is provided with at least three can along the traversing carriage of connecting rod axis direction movement, outermost traversing carriage is the first traversing carriage, first traversing carriage is provided with broken thread detection mechanism, second traversing carriage of the side of the first traversing carriage is provided with line-crossing disk, 3rd traversing carriage of the side of the second traversing carriage is provided with line concentration axle, beam entrance, line concentration axle, line-crossing disk coaxial line.The utility model realizes control to the unwrapping wire angle, laying tension etc. of wire by line-crossing disk, line concentration axle and tension detect ring, makes to lead the carrying out that cabling operation can be continual and steady; By broken thread detection mechanism and the real-time automatic monitoring wire tension of wire harness gauging ring, effectively prevent wire fracture, improve the quality of twisted wire, reduce labour intensity, reduce equipment cost.
Description
Technical field
The utility model relates to field of mechanical technique, is specifically related to a kind of alloyed copper silk stranding machine gathering device.
Background technology
Existing stranding machine generally comprises actinobacillus device, stranded wire apparatus, take-up, when carrying out stranded to wire, speed, tension force, the angle of its unwrapping wire, whether to break etc. all can affect and lead cabling quality, wire is sent to the process of stranded wire apparatus from actinobacillus device, because wire is passive stressed, easily there is the stressed not first-class problem of each wire.Tension force difference between each wire is larger, product after stranded easily occurs having single cord to rupture in internal layer or skin, or the surface of single cord or stranded rear gained twisted wire tilts and scratch, or stranded conductor is same section of fracture, make twisted wire of poor quality, rate of finished products is low.Wire ruptures at an arbitrary position and must process in time; current processing method has by the personnel's real time monitoring that works online; once there is wire fracture, hard stop; then by the wire-connection of fracture; a time difference is there is wire fracture to manual shut-down owing to seeing from staff; and within this time difference, wire has continued stranded one section, twisted wire has made quality be had a strong impact on because of wire fracture.Wire tension is excessive easily makes wire fracture, wire tension is too small is easily that wire is intertwined in a jumble and breaks down, this just needs the tension force on real-time pilot, avoids overtension or too small, in prior art, adopt the state of artificial real time monitoring wire, dependence experience Non-follow control decelerator, realizes the control of wire tension, right dependence experience Non-follow control, tension force controls not easily, and needs time integral experience.By people for carrying out real time monitoring, staff needs the tense situation being in height, and labour intensity is large, and waste of manpower.If the product number of share of stock produced is many, in prior art, normally adopt the quantity increasing actinobacillus device to meet the demands, but increase actinobacillus device easily cause the mutual interference between wire rod, too increases equipment cost simultaneously.
Summary of the invention
For the problems referred to above, the purpose of this utility model be to provide a kind of can in real time automatic monitoring wire tension, detect the alloyed copper silk stranding machine gathering device of wire fracture of whether breaking, prevent.
Realize the technical solution of the utility model as follows:
Alloyed copper silk stranding machine gathering device, described gathering device is arranged on the beam entrance side of stranding machine, a connecting rod be fixedly connected with stranding machine is provided with immediately below described beam entrance, connecting rod is provided with at least three can along the traversing carriage of connecting rod axis direction movement, outermost traversing carriage is the first traversing carriage, first traversing carriage is provided with broken thread detection mechanism, second traversing carriage of the side of the first traversing carriage is provided with line-crossing disk, 3rd traversing carriage of the side of the second traversing carriage is provided with line concentration axle, described beam entrance, line concentration axle, line-crossing disk coaxial line.
Further, the radial section of described connecting rod is square, arc transition between the adjacent side of square-section.
Further, side and the bottom side of described traversing carriage are provided with screwed hole, and traversing carriage is locked on connecting rod by clamping screw.
Further, described broken thread detection mechanism is a conducting rod be electrically connected by the electric controller of wire and stranding machine, conducting rod is fixedly connected with the first traversing carriage by a connection bracket, conducting rod is by nut locking in connection bracket, and two ends and the connection bracket junction of conducting rod are provided with dead ring.
Further, described line-crossing disk is by being fixedly connected with the second traversing carriage with its contiguous block be made into integration, and line-crossing disk is provided with cable-through hole, the axis of cable-through hole and the axis being parallel of line-crossing disk of the distribution of some annular arrays.
Further, tension detect ring is provided with in described cable-through hole, the axis of the tension detect ring in the cable-through hole on same annular array and the axis of line-crossing disk not parallel, and the joint of the axis of tension detect ring is in line concentration axle side, surface blending between the two-port of described tension detect ring and the two sides of line-crossing disk.
Further; described line concentration axle is by a strut support; the other end of pole connects a connecting axle; connecting axle is bolted the side being arranged on the 3rd traversing carriage; line concentration axle is provided with axially extending bore; be provided with guard ring in axially extending bore, the axial cross section of guard ring is isosceles trapezoid, surface blending between the two-port of guard ring and the two sides of line concentration axle.
Further, the opposite side of described 3rd traversing carriage is provided with the connecting axle B be bolted, and connecting axle is provided with pole B, and the other end of pole B is provided with wire harness gauging ring, the coaxial line of wire harness gauging ring and line concentration axle.
Have employed above-mentioned scheme, the control to the unwrapping wire angle, laying tension etc. of wire is realized by line-crossing disk, line concentration axle and tension detect ring, overtension or too small situation on wire is avoided to occur, ensure wire keeps certain tension force, make to lead the carrying out that cabling operation can be continual and steady; By the state of broken thread detection mechanism and wire harness gauging ring Real-Time Monitoring wire, effectively prevent the generation of broken string situation.Adopt the utility model can in real time automatic monitoring wire tension, effectively prevent wire fracture, effectively improve the quality of twisted wire, reduce the labour intensity of staff, the input of minimizing equipment cost.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 be in Fig. 1 line-crossing disk A-A to structural representation;
Fig. 3 is the structural representation of guard ring in Fig. 1;
In figure, 1 is stranding machine, and 2 is beam entrance, and 3 is connecting rod, 4 is the first traversing carriage, and 5 is the second traversing carriage, and 6 is line-crossing disk, and 7 is the 3rd traversing carriage, 8 is line concentration axle, and 9 is the 4th traversing carriage, and 10 is contiguous block, and 11 is cable-through hole, 12 is tension detect ring, and 13 is clamping screw, and 14 is conducting rod, and 15 is connection bracket, 16 is dead ring, and 17 is pole, and 18 is connecting axle, 19 is wire harness gauging ring, and 20 is pole B, and 21 is connecting axle B.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
See Fig. 1, 2, 3, alloyed copper silk stranding machine gathering device, described gathering device is arranged on beam entrance 2 side of stranding machine 1, a connecting rod be fixedly connected with stranding machine 3 is provided with immediately below described beam entrance, connecting rod is provided with at least three can along the traversing carriage of connecting rod axis direction movement, illustrate four traversing carriages in FIG, the quantity of traversing carriage can be selected according to the needs of practical operation (number of share of stock of actual production wire used), outermost traversing carriage is the first traversing carriage 4, first traversing carriage is provided with broken thread detection mechanism, second traversing carriage 5 of the side of the first traversing carriage is provided with line-crossing disk 6, 3rd traversing carriage 7 of the side of the second traversing carriage is provided with line concentration axle 8, 4th traversing carriage 9 of the side of the 3rd traversing carriage is provided with line concentration axle, described beam entrance, line concentration axle, line-crossing disk coaxial line.Wire is sent to the process of stranded wire apparatus through alloyed copper silk stranding machine gathering device described in the utility model from actinobacillus device, wire is through after line-crossing disk, the line concentration axis congruence collection of Part I wire first on the 3rd traversing carriage, then the line concentration axis congruence collection with Part II wire on the 4th traversing carriage, final online beam entrance and remaining part wire collect.The setting of line-crossing disk, line concentration axle, can realize the control to wire unwrapping wire angle, effectively avoids setting up actinobacillus device and phenomenon that the wire that causes is wound around in a jumble in the past, reduces equipment cost.
Described line-crossing disk is connected by being connected and fixed by bolt and nut with its contiguous block 10 be made into integration and the second traversing carriage, is convenient to line-crossing disk and changes.Described line-crossing disk is provided with the cable-through hole 11 of some annular arrays distribution, cable-through hole circular array distributes, and there is some annular arrays, setting like this, can so that the collecting successively of foregoing Part I wire, Part II wire, remainder wire without any confusion, mutual interference can not be produced, avoid wire to be wound around in a jumble.The axis of described cable-through hole and the axis being parallel of line-crossing disk, tension detect ring 12 is provided with in cable-through hole, due to wire from actinobacillus device to line-crossing disk again to line concentration axle, wire certainly will have a unwrapping wire angle, therefore by the axis of the tension detect ring in the cable-through hole on same annular array and the axis of line-crossing disk not parallel, and the joint of the axis of tension detect ring is in line concentration axle side, thus avoid unnecessary bending and make wire impaired, wire contacts through the ring wall of tension detect ring with tension detect ring, the wire tension that can realize through tension detect ring that arranges of tension detect ring carries out Real-Time Monitoring, guarantee that wire tension remains in a stable scope, make to lead the carrying out that cabling operation can be continual and steady.Surface blending between the two-port of described tension detect ring and the two sides of line-crossing disk, makes the contact between wire and tension detect ring be all level and smooth, thus improves wire stranding quality, avoids occurring conductive line surfaces tilting or scratch etc.
The radial section of described connecting rod is square, arc transition between the adjacent side of square-section, the useful life that arc transition setting can be avoided there is seamed edge between connecting rod and traversing carriage and reduce connecting rod and traversing carriage.Side and the bottom side of described traversing carriage are provided with screwed hole, and traversing carriage is locked on connecting rod by clamping screw 13, can realize the movement of traversing carriage on connecting rod by regulating clamping screw.
Described broken thread detection mechanism is a conducting rod 14 be electrically connected by the electric controller of wire and stranding machine, conducting rod is fixedly connected with the first traversing carriage by a connection bracket 15, conducting rod is by nut locking in connection bracket, and two ends and the connection bracket junction of conducting rod are provided with dead ring 16.When wire is before and after line-crossing disk; wire goes out thread breakage; wire is at self gravitation falls downward; wire touches conducting rod; because conducting rod and electric controller are electrically connected; therefore, the moment of touching conducting rod at wire because connecting but whole stranded wire apparatus is shut down in electric loop, thus guarantee stranded after twisted wire do not show scarce line.If wire fracture appears in place at line-crossing disk, when tension detect ring detects tension variation, also stopping signal can be sent.Described line concentration axle is supported by a pole 17; the other end of pole connects a connecting axle 18; connecting axle is bolted the side being arranged on the 3rd traversing carriage; line concentration axle is provided with axially extending bore; guard ring is provided with in axially extending bore; the axial cross section of guard ring is isosceles trapezoid, surface blending between the two-port of guard ring and the two sides of line concentration axle, and the larger one end of port diameter is towards line-crossing disk side.Guard ring can protect the wire through line concentration axle; conductive line surfaces is avoided to tilt and damage; because wire is from line-crossing disk to line concentration axle; wire certainly will have a unwrapping wire angle; aforementioned surface blending arranges and the contact between wire and guard ring can be made to be all level and smooth; thus improve wire stranding quality, avoid occurring conductive line surfaces tilting or scratch etc.
At wire in the process of gathering device, wire may in line-crossing disk, the fracture of line concentration axle place, therefore broken thread detection mechanism is provided with on the first traversing carriage, the wire harness gauging ring 19 with the coaxial line of line concentration axle is provided with at the opposite side of the 3rd traversing carriage, wire harness gauging ring is supported by pole B20, the other end of support bar establishes connecting axle B21, and connecting axle B is fixed on traversing carriage by set bolt, bolt described here not only fixed connection shaft but also fixed connection shaft B.Wire harness gauging ring can detect the number of conductors by wire harness gauging ring, if quantity is less than the quantity preset, then judge broken string, then wire harness gauging ring finds stopping signal.The utility model, by the state of broken thread detection mechanism and wire harness gauging ring Real-Time Monitoring wire, effectively prevents the generation of broken string situation.
Because the whether detection of the detection of wire tension, conductor cord disconnection carries out real-time automatic monitoring by the associated components that gathering device is arranged, effectively reduce the labour intensity of staff, reduce the input of equipment cost.Wire through gathering device described in the utility model, made finally stranded twisted wire quality obtain effective raising before carrying out stranded wire apparatus.
The foregoing is only preferred embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every utilize the utility model specification and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (8)
1. alloyed copper silk stranding machine gathering device, described gathering device is arranged on the beam entrance side of stranding machine, it is characterized in that: immediately below described beam entrance, be provided with a connecting rod be fixedly connected with stranding machine, connecting rod is provided with at least three can along the traversing carriage of connecting rod axis direction movement, outermost traversing carriage is the first traversing carriage, first traversing carriage is provided with broken thread detection mechanism, second traversing carriage of the side of the first traversing carriage is provided with line-crossing disk, 3rd traversing carriage of the side of the second traversing carriage is provided with line concentration axle, described beam entrance, line concentration axle, line-crossing disk coaxial line.
2. alloyed copper silk stranding machine gathering device according to claim 1, is characterized in that: the radial section of described connecting rod is square, arc transition between the adjacent side of square-section.
3. alloyed copper silk stranding machine gathering device according to claim 2, is characterized in that: side and the bottom side of described traversing carriage are provided with screwed hole, and traversing carriage is locked on connecting rod by clamping screw.
4. alloyed copper silk stranding machine gathering device according to claim 1, it is characterized in that: described broken thread detection mechanism is a conducting rod be electrically connected by the electric controller of wire and stranding machine, conducting rod is fixedly connected with the first traversing carriage by a connection bracket, conducting rod is by nut locking in connection bracket, and two ends and the connection bracket junction of conducting rod are provided with dead ring.
5. alloyed copper silk stranding machine gathering device according to claim 1, it is characterized in that: described line-crossing disk is by being fixedly connected with the second traversing carriage with its contiguous block be made into integration, line-crossing disk is provided with cable-through hole, the axis of cable-through hole and the axis being parallel of line-crossing disk of the distribution of some annular arrays.
6. alloyed copper silk stranding machine gathering device according to claim 5, it is characterized in that: in described cable-through hole, be provided with tension detect ring, the axis of the tension detect ring in the cable-through hole on same annular array and the axis of line-crossing disk not parallel, and the joint of the axis of tension detect ring is in line concentration axle side, surface blending between the two-port of described tension detect ring and the two sides of line-crossing disk.
7. alloyed copper silk stranding machine gathering device according to claim 1; it is characterized in that: described line concentration axle is by a strut support; the other end of pole connects a connecting axle; connecting axle is bolted the side being arranged on the 3rd traversing carriage; line concentration axle is provided with axially extending bore; be provided with guard ring in axially extending bore, the axial cross section of guard ring is isosceles trapezoid, surface blending between the two-port of guard ring and the two sides of line concentration axle.
8. alloyed copper silk stranding machine gathering device according to claim 7, it is characterized in that: the opposite side of described 3rd traversing carriage is provided with the connecting axle B be bolted, connecting axle is provided with pole B, and the other end of pole B is provided with wire harness gauging ring, the coaxial line of wire harness gauging ring and line concentration axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520369830.1U CN204732229U (en) | 2015-06-01 | 2015-06-01 | Alloyed copper silk stranding machine gathering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520369830.1U CN204732229U (en) | 2015-06-01 | 2015-06-01 | Alloyed copper silk stranding machine gathering device |
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| Publication Number | Publication Date |
|---|---|
| CN204732229U true CN204732229U (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520369830.1U Expired - Fee Related CN204732229U (en) | 2015-06-01 | 2015-06-01 | Alloyed copper silk stranding machine gathering device |
Country Status (1)
| Country | Link |
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| CN (1) | CN204732229U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106251989A (en) * | 2016-08-31 | 2016-12-21 | 朱凌 | One holds together line apparatus |
| CN108637143A (en) * | 2018-06-02 | 2018-10-12 | 杭州金升金属制品有限公司 | Wire drawing machine take-up |
| CN113488229A (en) * | 2021-07-16 | 2021-10-08 | 蓝德能源科技股份有限公司 | High-strength stranded cable and cable deep processing technology and equipment |
-
2015
- 2015-06-01 CN CN201520369830.1U patent/CN204732229U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106251989A (en) * | 2016-08-31 | 2016-12-21 | 朱凌 | One holds together line apparatus |
| CN106251989B (en) * | 2016-08-31 | 2017-12-01 | 杭州鼎巅科技有限公司 | One kind holds together line apparatus |
| CN108637143A (en) * | 2018-06-02 | 2018-10-12 | 杭州金升金属制品有限公司 | Wire drawing machine take-up |
| CN113488229A (en) * | 2021-07-16 | 2021-10-08 | 蓝德能源科技股份有限公司 | High-strength stranded cable and cable deep processing technology and equipment |
| CN113488229B (en) * | 2021-07-16 | 2023-03-28 | 蓝德能源科技股份有限公司 | High-strength stranded cable and cable deep processing technology and equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151028 Termination date: 20200601 |