CN204727966U - A kind of aluminium electrolysis cell condition crusing robot - Google Patents
A kind of aluminium electrolysis cell condition crusing robot Download PDFInfo
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- CN204727966U CN204727966U CN201520406129.2U CN201520406129U CN204727966U CN 204727966 U CN204727966 U CN 204727966U CN 201520406129 U CN201520406129 U CN 201520406129U CN 204727966 U CN204727966 U CN 204727966U
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Abstract
The utility model discloses a kind of aluminium electrolysis cell condition crusing robot, it is provided with leading line in workshop (16) in cell room (14), crusing robot (17) is utilized automatically to walk along leading line in workshop (16) according to predetermined production plan, after crusing robot (17) walks to the electrolyzer (15) of specifying, the infrared thermoviewer (5) that crusing robot (17) inside is arranged and laser analyzer (3) are according to predetermined test request, data gathering is carried out to the groove condition of electrolyzer (15), and the data gathered are after industrial computer (7) pre-treatment that crusing robot (17) inside is arranged, by mobile internet signal transmitter (8), data are sent to potroom Data centre (19) in real time.The utility model can improve the degree that becomes more meticulous and the automatization level of Aluminium Electrolysis management and control, improves the efficiency of management, reduces the impact that personnel's Technology and Administration level difference brings Aluminium Electrolysis.
Description
Technical field
The utility model relates to the technical field that Aluminium Electrolysis operation everyday process tests ionogen and aluminium liquid composition and electrolyte temperature automatically, the crusing robot being specifically related to a kind of aluminium electrolysis cell condition automatic detecting method and adopting
.
Background technology
In Aluminium Electrolysis, temperature is the important technology condition in electrolysis production, for electrolyte temperature, it often changes 10 DEG C, affect current efficiency 1% ~ 2%, the fluctuation of electrolyte temperature directly affects stove side and situation of stretching one's legs, and therefore the stable of electrolyte temperature is the prerequisite that all technical qualification are stable, is the core of temperature treatment.But China's Aluminium Electrolysis is also in the level of thicker condition at present, most operation is also by manually completing.The measurement of electrolyte temperature is no exception, patrol and examine in process at electrolyzer and hold the temperature rifle measurement of thermoelectricity occasionally infrared side by parameter work one people, another people's record data, every day, every groove surveyed once electrolytic matter temperature, be entered in computer by technician again after all data manual records, measure and the workload of record larger, and measuring error greatly, Input Process also easily causes clerical mistake and delayed.Poor continuity and can not compare the shortcomings such as analysis to data in real time, can not adapt to the needs that large-scale aluminum electrolytic cell is produced.
The chemical examination of electrolysis not only plays an important role in Eletroforming technology is produced on the other hand, is the guarantee of aluminium production marketing simultaneously.The chemical examination of raw aluminum liquid provides analytical data accurately and timely can to the situation of electrolysis production, can understand groove condition timely, make adjustment in time to production according to these data electrolysis plants.Result of laboratory test is also the important evidence going out the package order of two-maing ladle in aluminium operation every day simultaneously.
But chemical examination traditional at present manually does sample, chemical examination, result of laboratory test record, analyzes, sentences level, goes out to be reported in and upload, because sample size is huge, the large process of chemical examination workload is consuming time many, the data volume of sample is very huge, in manual entry operating process, the possibility of clerical mistake is comparatively large, and the cost of manpower and materials aspect is also larger comparatively speaking.
Utility model content
The purpose of this utility model is to provide a kind of aluminium electrolysis cell condition automatic crusing robot, with the effective use of the Daily Round Check and chemical examination automated operation, efficiently management and resource that realize electrolyzer, significantly reduce workload and human error, reduce working strength, shorten the chemical examination time and raise labour efficiency greatly.
The technical solution of the utility model is such:
The utility model is based on a kind of aluminium electrolysis cell condition automatic detecting method, and it has used so a kind of crusing robot: this robot comprises as the travelling bogie of carrier and for the walking tracking that identifies leading line in workshop and locating device; Also comprise for the laser analyzer of data gathering and infrared thermoviewer, for the treatment of data industrial computer and the mobile internet signal transmitter for sending data in real time; Also comprise the smart card scanner for identifying the smart card on electrolyzer.Laser analyzer and infrared thermoviewer are equipped with placed machine arm, and placed machine arm has more than 3 degree of freedom.This robot also comprise for automatically identify hinder travelling bogie walking obstacle radar sensor, for automatically identifying fire hole means of identification, two horizontal survey scale and the work boxes of electrolyzer fire hole position.
Utilize this crusing robot, this automatic detecting method of the present utility model is such: it is provided with leading line in workshop in cell room, crusing robot is utilized automatically to walk along leading line in workshop according to predetermined production plan, after crusing robot walks to the electrolyzer of specifying, the infrared thermoviewer that crusing robot inside is arranged and laser analyzer are according to predetermined test request, data gathering is carried out to the groove condition of electrolyzer, and the data gathered are after the industrial computer pre-treatment that crusing robot inside is arranged, by mobile internet signal transmitter, data are sent to potroom Data centre in real time.
Electrolyzer posts smart card, and crusing robot is provided with the smart card scanner for identifying this smart card.The placed machine arm one of laser analyzer has more than 3 degree of freedom, and after the fire hole means of identification in crusing robot identifies fire hole position automatically, placed machine arm one adjusts the attitude of laser analyzer automatically, makes its measuring head aim at electrolyzer fire hole; The placed machine arm two of infrared thermoviewer has more than 3 degree of freedom, and after fire hole means of identification identifies fire hole position automatically, placed machine arm two adjusts the attitude of infrared thermoviewer automatically, makes its measuring head aim at electrolyzer fire hole.
Travelling bogie is electronic unmanned dolly, according to predetermined production plan, automatically can move forward and backward along leading line, after smart card scanner recognizes appointment electrolyzer, stops at specified location; In addition, radar sensor can identify the obstacle hindering travelling bogie walking automatically, and after finding obstacle, travelling bogie stops walking automatically, waits for that obstacle walks on after removing again.
Potroom Data centre is after obtaining the data sent of industrial computer and information, carry out data processing and analysis, provide the decision-makings such as discharge quantity, aluminum yield, slot control machine control, expert systems operation, production scheduling, maintenance of the equipment, and send staff by intelligent terminal in modes such as figure, image, data and perform, or send steering order and control to slot control machine.
Technique effect of the present utility model: this electrolysis of aluminum crusing robot device of the present utility model rapidly can test ionogen, every composition of aluminium liquid and electrolyte temperature, and directly utilize information integrated platform, data analysis information combines with production management system, scheduling operating system, realize the effective use of the High-efficient Production of electrolyzer, efficiently management and resource, reduce running cost, improve labor productivity.The utility model can improve the degree that becomes more meticulous and the automatization level of Aluminium Electrolysis management and control, improves the efficiency of management, reduces the impact that chemical examination operator human error is brought Aluminium Electrolysis.
After adopting aluminium electrolysis cell condition crusing robot, procedure patrols and examines Real-time Collection in process at electrolyzer, chemically examines out result on the spot, and procedure does not need to make sample, and procedure also becomes more succinct more efficient, and electrolytical temperature also gathers automatically simultaneously; The data collecting system of robot can accomplish on-the-spot directly chemical examination completely, automatically detect electrolyte temperature, chemical examination test data record, analyze, sentence level, go out to report integrated, the decorum completes automatically, use unified database can information upload in real time by wireless network, simultaneously for production department, quality testing department, technique department and logistics department etc. provide housekeeping Information services.
Accompanying drawing explanation
Fig. 1 is a kind of aluminium electrolysis cell condition crusing robot structural representation;
Fig. 2 robot is at the layout schematic diagram in workshop;
Fig. 3 is a kind of aluminium electrolysis cell condition crusing robot work flow diagram;
Fig. 4 placed machine arm three direction degree of freedom schematic diagram;
Description of reference numerals: 1-travelling bogie, 2-walking is followed the tracks of and locating device, 3-laser analyzer, 4-placed machine arm one, 5-infrared thermoviewer, 6-placed machine arm two, 7-industrial computer, 8-mobile internet signal projector, 9-smart card scanner, 10-radar sensor, 11-fire hole means of identification, 12-two horizontal survey scale, 13-intelligent controller, 14-cell room, 15-electrolyzer, leading line in 16-workshop, 17-crusing robot, 18-wireless network, 19-potroom Data centre, 20-expert's operative knowledge storehouse, 21-production management system.
Embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail.
As shown in Figure 1, Fig. 1 illustrates the structural representation of the utility model crusing robot, as can be seen from the figure, the utility model robot comprises with lower part: travelling bogie 1 and walking follows the tracks of and locating device 2, laser analyzer 3 and placed machine arm 1 thereof, infrared thermoviewer 5 and placed machine arm 26, industrial computer 7, mobile internet signal transmitter 8, smart card scanner 9, radar sensor 10 and fire hole means of identification 11, two horizontal survey scale 12 and work box 22.
As shown in Figure 1, the work box 22 of two horizontal survey scales 12 and placement two horizontal checkout bars, the operator with car manually put into fire hole with two horizontal checkout bars and measure before every platform groove, and place horizontal survey scale 12 automatic reading and record.To the data of two level acquisition of electrolyzer 15 after industrial computer 7 pre-treatment that crusing robot 17 inside is arranged, by mobile internet signal transmitter 8, data are sent to potroom Data centre 19 in real time.Instrument inserter case 22 after measurement.
As shown in Figure 2, Fig. 2 is the layout schematic diagram of robot in workshop, it is provided with leading line 16 in workshop in cell room 14, crusing robot 17 is walked along leading line in workshop 16 automatically according to predetermined production plan, after crusing robot 17 walks to the electrolyzer 15 of specifying, the infrared thermoviewer 5 that crusing robot 17 inside is arranged and laser analyzer 3 are according to predetermined test request, data gathering is carried out to the groove condition of electrolyzer 15, and the data gathered are after industrial computer 7 pre-treatment that crusing robot 17 inside is arranged, by mobile internet signal transmitter 8, data are sent to potroom Data centre 19 in real time.
As shown in Figure 3, Fig. 3 illustrates the work flow diagram of robot of the present utility model, as we can see from the figure, robot device of the present utility model rapidly can test ionogen, every composition of aluminium liquid and electrolyte temperature, and data are directly transferred in industrial computer information integrated platform, the significant data such as laboratory analysis of data and electrolyte temperature information is resolved again, provide slot control machine to control, expert systems operates, production scheduling, the decision-makings such as maintenance of the equipment, and by intelligent terminal with figure, image, the modes such as data send staff to and perform, part instructs is issued to slot control machine and controls.
Fig. 4 is the three degree of freedom travel direction schematic diagram of placed machine arm, and the placed machine arm 1 of laser analyzer 3 is after fire hole means of identification 11 identifies fire hole position automatically, and the attitude of adjustment laser analyzer 3 automatically, makes its measuring head aim at electrolyzer fire hole; Infrared thermoviewer 5 placed machine arm 26 has more than 3 degree of freedom, and after fire hole means of identification 11 identifies fire hole position automatically, the attitude of adjustment infrared thermoviewer 5 automatically, makes its measuring head aim at electrolyzer fire hole.
Below respectively with regard to ionogen and aluminium liquid composition scene chemical examination and electrolyte temperature automated imaging technology two aspects be described.
Walk for realizing crusing robot 17 and locate, the utility model develops travelling bogie 1, and the ground of cell room 14 be provided with travelling bogie 1 walk workshop in leading line 16, every platform electrolyzer 15 posts smart card (as: RFID), travelling bogie 1 is followed the tracks of by walking and locating device 2 is walked along leading line in workshop 16, and the smart card (as: RFID) on specific electrolyzer 15 is identified by smart card scanner 9, stop at specified location.
After crusing robot 17 puts in place, the placed machine arm 1 of laser analyzer 3, according to predetermined test request, uses laser analyzer 3 measuring head to immerse measured target electrolyzer 15 inside and reads ionogen and aluminium liquid data and record; Rack analytical system to process probe collection return spectral signal, sensor detect, simultaneously probe the support of the air-flow such as pressurized air, argon gas is provided.And the data analysis of record, decision-making is carried out to aluminum yield, discharge quantity etc., and decision information is sent to potroom Data centre 19 by wireless network 18.
For realizing ionogen automatic temperature measurement, the placed machine arm of robot after crusing robot 17 puts in place, according to predetermined test request, aims at electrolyzer 15 by infrared test head and sets position, reading of data record.Data directly enter rack.
The potroom Data centre 19 pairs of significant data such as laboratory analysis of data and electrolyte temperature information are resolved again simultaneously, the decision-makings such as slot control machine control, expert systems operation, production scheduling, maintenance of the equipment are provided in conjunction with expert's operative knowledge storehouse 20, production management system 21, and sending staff's execution by intelligent terminal in modes such as figure, image, data, part instructs is issued to slot control machine and controls.
Embodiment 1:
The utility model implements like this, crusing robot 17 comprises travelling bogie 1 and walking is followed the tracks of and locating device 2, the walking positioning device that travelling bogie 1 is arranged according to cell room 14 ground, as leading line in workshop 16, passing through smart card scanner 9, the smart card information scanned on electrolyzer 15 positions.Locating information enters industrial computer 7, travelling bogie 1 stops, laser analyzer 3 for detecting the laboratory analysis of data of ionogen and aluminium liquid in electrolyzer imports the analysis data of Site Detection into industrial computer 7 and ionogen automatic temperature measurement infrared thermoviewer 5, the placed machine arm of robot after crusing robot 17 puts in place, according to predetermined test request, infrared test head is aimed at electrolyzer setting position, reading of data record.Data directly enter industrial computer 7.The Data centre of aluminium electrolysis cell condition crusing robot 17 resolves the significant data such as laboratory analysis of data and electrolyte temperature information again simultaneously, provide the decision-makings such as slot control machine control, expert systems operation, production scheduling, maintenance of the equipment, and sending staff's execution by intelligent terminal in modes such as figure, image, data, part instructs is issued to slot control machine and controls.
Travelling bogie 1 is electronic unmanned dolly, according to predetermined production plan, automatically can move forward and backward along leading line, after smart card scanner 9 recognizes appointment electrolyzer, stops at specified location; In addition, radar sensor 10 can identify the obstacle hindering travelling bogie 1 to walk automatically, finds after obstacle, and travelling bogie 1 stops walking automatically, waits for walking on after obstacle removes or manual pushbutton makes the horizontal avoiding barrier of travelling bogie 1 again.
The utility model can improve the degree that becomes more meticulous and the automatization level of Aluminium Electrolysis management and control, improves the efficiency of management, reduces the impact that personnel's Technology and Administration level difference brings Aluminium Electrolysis.
Certainly, more than just embody rule example of the present utility model, the technical scheme that the utility model also has other embodiment, all employings to be equal to replacement or equivalent transformation to be formed, all drops within the protection domain required by the utility model.
Claims (3)
1. an aluminium electrolysis cell condition crusing robot, is characterized in that: it comprises as the travelling bogie (1) of carrier and for the walking tracking that identifies leading line in workshop (16) and locating device (2); It also comprises for the laser analyzer (3) of data gathering and infrared thermoviewer (5), for the treatment of data industrial computer (7) and the mobile internet signal transmitter (8) for sending data in real time; It also comprises the smart card scanner (9) for identifying the smart card on electrolyzer (15).
2. aluminium electrolysis cell condition crusing robot according to claim 1, is characterized in that: described laser analyzer (3) and infrared thermoviewer (5) are equipped with placed machine arm, and placed machine arm has more than 3 degree of freedom.
3. aluminium electrolysis cell condition crusing robot according to claim 1, is characterized in that: it also comprise for automatically identify hinder travelling bogie (1) obstacle of walking radar sensor (10), for automatically identifying the fire hole means of identification (11) of electrolyzer fire hole position, two horizontal survey scales (12) and work box (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520406129.2U CN204727966U (en) | 2015-06-12 | 2015-06-12 | A kind of aluminium electrolysis cell condition crusing robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520406129.2U CN204727966U (en) | 2015-06-12 | 2015-06-12 | A kind of aluminium electrolysis cell condition crusing robot |
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| CN204727966U true CN204727966U (en) | 2015-10-28 |
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| CN201520406129.2U Withdrawn - After Issue CN204727966U (en) | 2015-06-12 | 2015-06-12 | A kind of aluminium electrolysis cell condition crusing robot |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105463514A (en) * | 2015-06-12 | 2016-04-06 | 贵阳铝镁设计研究院有限公司 | Automatic inspection method and device for aluminum electrolysis cell condition |
| CN107861488A (en) * | 2017-12-18 | 2018-03-30 | 华南智能机器人创新研究院 | A kind of method and system of automatic inspection equipment in intelligence manufacture |
| CN107866554A (en) * | 2017-11-30 | 2018-04-03 | 贵州西航发展有限公司 | Intelligent multifunctional vacuum aluminum-discharging is two-mand ladle car |
| CN110208636A (en) * | 2019-06-12 | 2019-09-06 | 浙江智昌机器人科技有限公司 | A kind of electrorefining electrode abnormality detection system |
-
2015
- 2015-06-12 CN CN201520406129.2U patent/CN204727966U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105463514A (en) * | 2015-06-12 | 2016-04-06 | 贵阳铝镁设计研究院有限公司 | Automatic inspection method and device for aluminum electrolysis cell condition |
| CN105463514B (en) * | 2015-06-12 | 2018-04-17 | 贵阳铝镁设计研究院有限公司 | A kind of aluminium electrolysis cell condition automatic detecting method and its device |
| CN107866554A (en) * | 2017-11-30 | 2018-04-03 | 贵州西航发展有限公司 | Intelligent multifunctional vacuum aluminum-discharging is two-mand ladle car |
| CN107861488A (en) * | 2017-12-18 | 2018-03-30 | 华南智能机器人创新研究院 | A kind of method and system of automatic inspection equipment in intelligence manufacture |
| CN107861488B (en) * | 2017-12-18 | 2020-07-03 | 华南智能机器人创新研究院 | Method and system for automatically inspecting equipment in intelligent manufacturing |
| CN110208636A (en) * | 2019-06-12 | 2019-09-06 | 浙江智昌机器人科技有限公司 | A kind of electrorefining electrode abnormality detection system |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151028 Effective date of abandoning: 20180417 |
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| AV01 | Patent right actively abandoned |