CN204700449U - A kind of automobile seat cushion automatic welding production line - Google Patents
A kind of automobile seat cushion automatic welding production line Download PDFInfo
- Publication number
- CN204700449U CN204700449U CN201520200019.0U CN201520200019U CN204700449U CN 204700449 U CN204700449 U CN 204700449U CN 201520200019 U CN201520200019 U CN 201520200019U CN 204700449 U CN204700449 U CN 204700449U
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- station
- production line
- welding
- seat cushion
- automobile seat
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Abstract
The utility model relates to technical field of mechanical automation, specifically a kind of automobile seat cushion automatic welding production line, first station side be provided with successively second, third, the 5th, the 6th, the 7th, the 8th station, second and the 3rd station place be respectively equipped with an arc welding robot, 3rd station side is also provided with the 4th station, wherein the first station is spot welding station, second, third, the 5th station is welding post, 4th station be lifting station, the 6th, the 8th station for detect station, the 7th station for install station.The utility model controls welding robot by PLC, the specific fixture of matching design is fixed clamping to weldment, automobile seat cushion automatic welding is produced completed by eight stations, two arc welding robots and three people, improve the automatization level of traditional-handwork production line, thus enhance productivity and welding precision while, reduce the demand to man power and material, and then promote that the automatic welding of whole automotive seat is produced.
Description
[technical field]
The utility model relates to technical field of mechanical automation, specifically a kind of automobile seat cushion automatic welding production line.
[background technology]
Along with the promotion of industry 4.0, the manufacture of automobile is produced and is just progressively moved towards automated production road.And the automatic welding production of automobile component is the only way which must be passed that car load automatic welding is produced.Widely apply Robotics abroad at present, robot automation's production line outfit has become the main flow of automation outfit and the developing direction of following automatic production line.The level of automation outfit and manufacturing capacity represent the highest level of a national equipment manufacturing ability, are the concentrated reflections of a national manufacturing industry development degree and national comprehensive strength.
But at automatic welding and the production field of automotive seat, because arta vehicle seat unit is complicated, its automatic welding is produced and is produced complicated compared with the automatic welding of miscellaneous part.
[utility model content]
The purpose of this utility model is exactly to solve the backward deficiency of automotive seat automated production of the prior art and defect, a kind of novel structure is provided, safe and reliable, effectively can improve the automobile seat cushion automatic welding production line of this production efficiency, comprise arc welding robot, some stations, some stations are provided with fixture machine tool or checkout gear or suspender, station comprises the first station, first station side is provided with the second station successively, 3rd station, 5th station, 6th station, 7th station and the 8th station, the second described station and the 3rd station place are respectively equipped with an arc welding robot, the three the first station sides are also provided with the 4th station, wherein the first station is spot welding station, second station, 3rd station, 5th station is welding post, 4th station is lifting station, 6th station, 8th station is for detecting station, 7th station is for installing station.
Second station, the 3rd station, the 4th station and two arc welding robots form a robot workstation jointly.
Robot workstation also comprises welding wire copper, work station switch board, transformer, positioner, rolling screen door and fence.
Spot welding action is completed by the first station, realize automobile seat cushion front panel assembly, second station completes chair framework, welding action between side plate and tube connector, 3rd station completes the welding action between automobile chair frame and front panel, 4th station is suspender, the welding of the 3rd station is completed part sling, what coordinate the 5th station to complete two slide rail smallclothes and cushion skeleton welds action, whether the 6th station meets the requirements for the slide rail operation detecting the 5th station installation, and the 7th station is for installing motor; 8th station is for detecting the duty of the motor of the 7th station installation.
The fixture machine tool of the first station comprises handle, button, button point locating piece, cylinder, clamping head, welding gun, guardrail and guide rail, operator passes through handle in the upper left right translation of guide rail, move by point location block, have good positioning need spot welding position after, carry out spot welding action.
The fixture machine tool of the second station comprises clamping cylinder, slide plate, protection cylinder, and the fixture machine tool of the 3rd described station comprises outer slide, inner slide, briquetting, and the 4th described station is provided with suspender; When needing the workpiece of welding to be placed on after on fixture the second station, clamping cylinder ventilation clamping work pieces, after the slide plate of both sides puts in place to middle slippage, after protection cylinder clamping puts in place, the arc welding robot at the second station place carries out the welding action set; After the fixture of the 3rd station starts, the outer slide on both sides moves inwards, and the inner slide of inner side slides laterally, and after clamping this station good needs the workpiece of welding, the arc welding robot at the 3rd station place carries out the welding action set; Welding on 3rd station is completed part and slings by the 4th station, coordinates the upper motor action of the 5th station.
The fixture machine tool of the 5th station comprises button, inductor, panoramic table, cylinder, after two slide rails being placed into fixture put in place, press the button, start fixture, cylinder ventilation clamping, continues to put part, inductor senses that workpiece is placed correctly automatically, start next step automatic screw loading action, panoramic table can revolve turnback, and automatic screw loading action is carried out in changing of workpieces to suitable position.
The checkout gear of the 6th station comprises button, clamping cylinder, limiting cylinder, the welding of the 5th station completes the fixture that part is placed to the 6th station, start button, clamping cylinder ventilation clamping work pieces, drawing slide rail to not stretchy outside operator, after limiting cylinder action puts in place, push back slide block to contacting with limiting cylinder, it is qualified that action then illustrates that the welding of the 5th station completes part smoothly.
The fixture machine tool of the 7th station comprises button, cylinder, suspender, display screen, tightens rifle switch board, PLC control cabinet, three linked piece, valve are led, bearing, put after part completes, start button, cylinder ventilation clamping work pieces, continue to put motor to suitable position, suspender is used for suspension and tightens rifle, display screen can show the moment of torsion tightening rifle in real time, when the moment of torsion tightening rifle reaches setting value, action of tightening up a screw stops, tighten rifle switch board for setting the upper torque limit value of tightening rifle, three linked piece can be evolved to the gas in gas circuit, to improve the service life of cylinder.The air pressure of the cylinder ventilation controlled on fixture machine tool led by valve, and bearing for supporting the fixture of the 7th station, and drives fixture to rotate.
The checkout gear of the 8th station comprises hook, button, display screen, controller, the part that completes of the 7th station is hung after to hook, start button, display screen can show in real time the operating condition of mounted motor, controller is the master controller of mounted motor and the 8th station power supply.
Automotive seat automatic welding production line of the present utility model, welding robot is controlled by PLC, the specific fixture of matching design is fixed clamping to weldment, automobile seat cushion automatic welding is produced completed by eight stations, two arc welding robots and three people, improve the automatization level of traditional-handwork production line, thus enhancing productivity and while welding precision, reducing the demand to man power and material, and then promote that the automatic welding of whole automotive seat is produced.
[accompanying drawing explanation]
Fig. 1 is the configuration diagram of automotive seat automatic welding production line in the utility model embodiment;
Fig. 2 is the axonometric drawing of the first station in the utility model embodiment;
Fig. 3 is the axonometric drawing of the second station in the utility model embodiment;
Fig. 4 is the axonometric drawing of the 3rd station in the utility model embodiment;
Fig. 5 is the axonometric drawing of the 4th station in the utility model embodiment;
Fig. 6 is the axonometric drawing of the 5th station in the utility model embodiment;
Fig. 7 is the axonometric drawing of the 6th station in the utility model embodiment;
Fig. 8 is the axonometric drawing of the 7th station in the utility model embodiment;
Fig. 9 is the axonometric drawing of the 8th station in the utility model embodiment;
Figure 10 is the axonometric drawing of robot workstation in the utility model embodiment;
As shown in the figure, in figure: 1. the first station 2. second station 3. the 3rd station 4. the 4th station 5. the 5th station 6. the 6th station 7. the 7th station 8. the 8th station 9. arc welding robot 1 arc welding robot 2 11. robot workstation 12. button 13. is pressed point location block 14. cylinder 15. clamping head 16. welding gun 17. guardrail 18. guide rail 19. handle 21. workpiece 22. clamping cylinder 23. slide plate 24. and protected cylinder 31. outer slide 32. inner slide 33. briquetting 51. button 52. inductor 53. panoramic table 63. limiting cylinder 73. suspender 74. display screen 75. and tighten rifle switch board 76.PLC switch board 77. three linked piece 78. valve and lead 79. bearings 81. and link up with 84. controller 111. welding wire copper 112. work station switch board 113. transformer 114. positioner 115. rolling screen door 116. fence 117. arc welding robots.
Fig. 1 is specified to be Figure of abstract of the present utility model.
[detailed description of the invention]
Below in conjunction with accompanying drawing, the utility model is described in further detail, and the structure of this device and principle are very clearly concerning the people of this specialty.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
The fixture that the utility model patent automobile seat cushion automatic welding production line controls two arc welding robot matching design by PLC is fixed clamping, and welding robot automatic welding fetches and realizes automobile seat cushion and only complete whole welding actions by a robot workstation, two arc welding robots, eight stations and three people.
First station mainly completes spot welding action, realizes automobile seat cushion front panel assembly.Second station, the 3rd station, the 4th station are together with two arc welding robots composition robot workstations, and wherein the second station mainly completes chair framework, welding action between side plate and tube connector; 3rd station mainly completes the welding action between automobile chair frame and front panel; 4th station is suspender, mainly the welding of the 3rd station is completed part and slings, and what coordinate the 5th station to complete two slide rail smallclothes and cushion skeleton welds action.Whether the slide rail operation that the 6th station is mainly used to the installation of detection the 5th station meets the requirements.7th station is mainly used for installing motor.8th station is mainly used for the duty of the motor that detection the 7th station is installed.The configuration diagram of concrete automotive seat automatic welding production line as shown in Figure 1.
Fig. 2 is the axonometric drawing of the first station machine tool, upper complete after, start button, cylinder ventilate, clamping head clamping work pieces, operator by by handle in the upper left right translation of guide rail, move by point location block, have good positioning need spot welding position after, carry out spot welding action.
Fig. 3 is the axonometric drawing of the second station machine tool, when needing 21 workpiece of welding to be placed on after on fixture the second station, clamping cylinder 22 is ventilated clamping work pieces, after the slide plate of both sides puts in place to middle slippage, after the clamping of protection cylinder 24 puts in place, arc welding robot one carries out the welding action set.
Fig. 4 is the axonometric drawing of the 3rd station machine tool, after the fixture of the 3rd station starts, the outer slide 31 on both sides moves inwards, and the inner slide 32 of inner side slides laterally, after clamping this station good needs the workpiece of welding, 10 arc welding robots two carry out the welding action set.
Fig. 5 is the axonometric drawing of the 4th station machine tool, and the 4th station is a suspender, is arranged on the side of the 3rd station, mainly the welding of the 3rd station is completed part and slings, and coordinates the upper motor action of the 5th station.
Fig. 6 is the axonometric drawing of the 5th station machine tool, after being placed into by two slide rails fixture puts in place, presses the button, and starts fixture, and cylinder ventilation clamping, continues to put part, inductor 52 automatically sense workpiece place correct after, start next step automatic screw loading action.Panoramic table 53 can revolve turnback, and automatic screw loading action is carried out in changing of workpieces to suitable position.
Fig. 7 is the axonometric drawing of the 6th station, the welding of the 5th station completes the fixture that part is placed to the 6th station, start button, clamping cylinder ventilation clamping work pieces, drawing slide rail to not stretchy outside operator, after limiting cylinder action puts in place, push back slide block to contacting with limiting cylinder, it is qualified that action then illustrates that the welding of the 5th station completes part smoothly.
Fig. 8 is the axonometric drawing of the 7th station, puts after part completes, start button, cylinder ventilation clamping work pieces, continue to put motor to suitable position, suspender is used for suspension and tightens rifle, display screen can show the moment of torsion tightening rifle in real time, and when the moment of torsion tightening rifle reaches setting value, action of tightening up a screw stops.Tighten rifle switch board and can set the upper torque limit value of tightening rifle.Three linked piece 77 can be evolved to the gas in gas circuit, to improve the service life of cylinder.The air pressure of the cylinder ventilation controlled on fixture led by valve.Bearing 79 for supporting the fixture of the 7th station, and drives fixture to rotate, and handled easily person carries out upper and lower pieces operation, increases work efficiency.
Fig. 9 is the axonometric drawing of the 8th station, and the part that completes of the 7th station is hung to linking up with after above 81, start button, the operating condition of the motor that meeting display is in real time mounted on display screen.Controller is the master controller of mounted motor and the 8th station power supply.
Figure 10 is the axonometric drawing of robot workstation, comprises welding wire copper 111, work station switch board 112, transformer 113, positioner 114, rolling screen door 115, fence 116, arc welding robot 117.Outside this robot workstation also comprise the second station, the 3rd station and the 4th station.
In whole piece automobile seat cushion automatic welding production line, the first station needs an operator to complete spot weld operation; 5th station and the 6th station need an operator; 7th station and the 8th station need an operator.Therefore whole piece automatic welding production line completes whole welding production actions by three people, eight stations, robot workstations.Improve the automaticity of Conventional car seats production line, labor productivity and product quality.
Claims (9)
1. an automobile seat cushion automatic welding production line, comprise arc welding robot, some stations, some stations are provided with fixture machine tool or checkout gear, it is characterized in that described station comprises the first station, first station side is provided with the second station successively, 3rd station, 5th station, 6th station, 7th station and the 8th station, the second described station and the 3rd station place are respectively equipped with an arc welding robot, 3rd station side is also provided with the 4th station, wherein the first station is spot welding station, second station, 3rd station, 5th station is welding post, 4th station is lifting station, 6th station, 8th station is for detecting station, 7th station is for installing station.
2. a kind of automobile seat cushion automatic welding production line as claimed in claim 1, is characterized in that the second described station, the 3rd station, the 4th station and two arc welding robots form a robot workstation jointly.
3. a kind of automobile seat cushion automatic welding production line as claimed in claim 2, is characterized in that described robot workstation also comprises welding wire copper, work station switch board, transformer, positioner, rolling screen door and fence.
4. a kind of automobile seat cushion automatic welding production line as claimed in claim 1, is characterized in that the fixture machine tool of the first described station comprises handle, button, button point locating piece, cylinder, clamping head, welding gun, guardrail and guide rail.
5. a kind of automobile seat cushion automatic welding production line as claimed in claim 1, it is characterized in that the fixture machine tool of the second described station comprises clamping cylinder, slide plate, protection cylinder, the fixture machine tool of the 3rd described station comprises outer slide, inner slide, briquetting, and the 4th described station is provided with suspender.
6. a kind of automobile seat cushion automatic welding production line as claimed in claim 1, is characterized in that the fixture machine tool of the 5th described station comprises button, inductor, panoramic table, cylinder.
7. a kind of automobile seat cushion automatic welding production line as claimed in claim 1, is characterized in that the checkout gear of the 6th described station comprises button, clamping cylinder, limiting cylinder.
8. a kind of automobile seat cushion automatic welding production line as claimed in claim 1, is characterized in that the fixture machine tool of the 7th described station comprises button, cylinder, suspender, display screen, tightens rifle switch board, PLC control cabinet, three linked piece, valve are led, bearing.
9. a kind of automobile seat cushion automatic welding production line as claimed in claim 1, is characterized in that the checkout gear of the 8th described station comprises hook, button, display screen, controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520200019.0U CN204700449U (en) | 2015-04-03 | 2015-04-03 | A kind of automobile seat cushion automatic welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520200019.0U CN204700449U (en) | 2015-04-03 | 2015-04-03 | A kind of automobile seat cushion automatic welding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204700449U true CN204700449U (en) | 2015-10-14 |
Family
ID=54280086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520200019.0U Expired - Fee Related CN204700449U (en) | 2015-04-03 | 2015-04-03 | A kind of automobile seat cushion automatic welding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204700449U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785934A (en) * | 2015-04-03 | 2015-07-22 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile seat cushion automatic welding production line and production method thereof |
| CN116275648A (en) * | 2023-03-15 | 2023-06-23 | 武汉知明资讯科技有限公司 | Management analysis system for improving automatic processing capacity of metal parts |
-
2015
- 2015-04-03 CN CN201520200019.0U patent/CN204700449U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785934A (en) * | 2015-04-03 | 2015-07-22 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile seat cushion automatic welding production line and production method thereof |
| CN116275648A (en) * | 2023-03-15 | 2023-06-23 | 武汉知明资讯科技有限公司 | Management analysis system for improving automatic processing capacity of metal parts |
| CN116275648B (en) * | 2023-03-15 | 2023-09-19 | 武汉知明资讯科技有限公司 | Management analysis system for improving automatic processing capacity of metal parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151014 Termination date: 20160403 |