CN204661969U - A kind of fully-fashioned hosiery process units - Google Patents
A kind of fully-fashioned hosiery process units Download PDFInfo
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- CN204661969U CN204661969U CN201520255379.0U CN201520255379U CN204661969U CN 204661969 U CN204661969 U CN 204661969U CN 201520255379 U CN201520255379 U CN 201520255379U CN 204661969 U CN204661969 U CN 204661969U
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Abstract
The utility model discloses a kind of fully-fashioned hosiery process units, comprises knitting mechanism, transfer device, suturing mechanism, connecting gear, the draw frame machine installed successively on a production line, and for controlling the controlling organization of whole process units action.Adopt process units described in the utility model, socks can be woven, the transfer of undertoe coil, socks transfer, turn over socks, undertoe coil overlap after coil transfer, margin to seam, take off socks, turn over socks, draw, be sent to main flow techniques such as enclosing collection and link up integral and automatically operate, cost savings the production time of product, Appropriate application space, alleviate the workload of workman, decrease the demand to labour, improve the reliability of safety in production.
Description
Technical field
The utility model relates to a kind of fully-fashioned hosiery process units, belongs to Knitting Machinery field.
Background technology
Traditional socks production line is woven into the socks not having sewed toe primarily of hosiery machine, every socks after artificial inspection point certified products with substandard products, also need again manually to turn over socks, manually margin to seam or with special head sewing machine sewing head, turn over socks process etc.Manually turn over socks, margin to seam, turn over socks and both lost time, turn increase the demand to labour and place; Socks through special head sewing machine sewed toe also exist many defects, again unsightly.In socks production process, the product in different process all wants pile up separately, and per pass technique all needs to take a certain amount of space, and product also needs road technique to be in the past carried to postchannel process, each of which increases the production cost of product.Although present stage, a part of socks were woven into by knitting socks margin to seam all-in-one hosiery machine, this is knitted socks margin to seam all-in-one hosiery machine and only to knit in socks process inspection point certified products and substandard products automatically, and the substandard products socks occurred when sewed toe just need artificial inspection point again; Socks after lower machine also need a dead lift, and socks are concentrated in together.
In view of this, the present inventor studies this, develops a kind of fully-fashioned hosiery process units specially, efficiently solves above-mentioned problem.
Utility model content
The purpose of this utility model is to provide a kind of fully-fashioned hosiery process units, effectively improves the production efficiency of socks, reduces the production cost of product significantly, produces the socks obtained and has the features such as suture is smooth, novel fashion.
To achieve these goals, solution of the present utility model is:
A kind of fully-fashioned hosiery process units, comprise the knitting mechanism installed successively on a production line, transfer device, suturing mechanism, connecting gear, and for controlling the controlling organization of whole process units action, wherein, described knitting mechanism comprises knitting hosiery machine, braiding place of knitting hosiery machine is provided with the knitting needle that some pieces surround annular, described transfer device comprises rotating shaft, and between knitting mechanism and suturing mechanism, carry out the socks transfer assembly of back rotation around the shaft, described socks transfer assembly be provided with quantity identical first transfer connect pin and second transfer connect pin, and be distributed in circumferentially same, described first transfer connects pin and the second transfer connects pin and is arranged in respective semi-circumference respectively, first transfer connects pin, second transfer connects total quantity and the arrangement position of pin, all with the knitting needle one_to_one corresponding of knitting hosiery machine, fully-fashioned hosiery process units comprises draw frame machine further, described draw frame machine comprises useless socks pick-up component and finished product socks pick-up component, wherein, described useless socks pick-up component comprises first passage, second channel, be arranged on useless socks surge drum and the air draught parts of first passage and second channel end, the inlet scoop of described first passage is positioned at below braiding place of knitting hosiery machine, for drawing from the useless socks after braiding knocking over, the inlet scoop of described second channel is positioned at above the suture of suturing mechanism, for drawing from the useless socks after suture knocking over, described finished product socks pick-up component comprises third channel, be arranged on the outlet of finished product socks and the air draught parts of third channel end, the inlet scoop of described third channel is positioned at above the suture of suturing mechanism, for drawing from the finished product socks after suture knocking over, described finished product socks outlet is connected with the top of transmission mechanism, qualified finished product socks arrive socks through connecting gear and crowd around after finished product socks outlet discharging.
As preferably, described suturing mechanism comprises suturing assembly and turn over socks assembly, and wherein, the quantity that the stitching of described suturing assembly connects pin is more than or equal to the quantity that the first transfer connects pin, turn over socks assembly for by the socks be positioned on suturing mechanism from inside to turning up, and externally to turning up.
As preferably, described fully-fashioned hosiery process units comprises a refuse yarn storing mechanism further, the suction inlet of described refuse yarn storing mechanism is positioned at braiding place of knitting hosiery machine, and loose thread, refuse yarn for producing during socks that knitting socks is woven to be sucked the storage silo of refuse yarn storing mechanism by suction inlet.
Above-mentioned fully-fashioned hosiery process units operation principle:
Step 1, controlling organization control under, knitting hosiery machine takes up one's knitting socks, when socks are in braiding process, because when the reasons such as broken yarn, knot yarn, bad pin produce useless socks, the air draught parts of useless socks pick-up component are started working, and after useless socks knocking over, arrive useless socks surge drum from braiding by first passage, after knitting hosiery machine resets, then carry out the braiding of next socks; If all are normal in braiding process for socks, after being woven into the socks that undertoe do not sew up, under socks transfer assembly and knitting hosiery machine phase interworking coordinate, socks transfer assembly rotates braiding place going to knitting hosiery machine around axle, now, first in the knitting needle of knitting hosiery machine and socks transfer assembly shifts and connects pin and second and shift and connect the upper and lower one_to_one corresponding of pin;
Step 2, hang over and knitting hosiery machine knitting needle does not have the undertoe coil of sewed toe socks transfer to corresponding first transfer in socks transfer assembly to connect pin and the second transfer connects on pin;
Step 3, undertoe coil transfer to respectively the first transfer connect pin and second transfer connect pin after, socks transfer assembly is turned round around the shaft, and the socks driving undertoe not sew up move to toe linking mechanism, the socks assembly that turns over of toe linking mechanism carries out first time to above-mentioned socks and turns over socks (namely socks inside is to turning up);
Step 4, first time turn over after socks terminate, and the second transfer coil connect on pin is transferred to the first transfer and connect on pin by socks transfer assembly, and now the first transfer connects pin and overlaps simultaneously and have stocking sole coil and socks planar coil.
Step 5, socks transfer assembly and toe linking mechanism operate cooperation mutually, make the first transfer connect socks planar coil on pin and stocking sole coil to transfer to corresponding stitching successively and connect on pin, suturing mechanism will connect on pin in stitching and carry out by stitching, until all sew up to often pair of socks planar coil and stocking sole coil; If because the reasons such as broken yarn, bad pin, dislocation produce time waste product socks during toe linking, the air draught parts of useless socks pick-up component are started working, after useless socks knocking over, useless socks surge drum is arrived by second channel from suture, after socks transfer device and toe linking mechanism reset, then wait for the beginning of next socks toe linking;
After step 6, undertoe are all sewed up, be enclosed within to sew up and connect on pin often pair of coil sewed up and come off from it, turn over socks assembly and carry out second time to the socks just sewed up and turn over socks, namely socks are externally to turning up, and now, the complete socks of full shaping just create;
The air draught parts of step 7, finished product socks pick-up component are started working, second time turn over socks complete after fashioned hosiery arrive the outlet of finished product socks by third channel, then by transmission mechanism, qualified finished product socks are transported to socks from the outlet of finished product socks to crowd around, whole production process terminates.
Fully-fashioned hosiery process units described in the utility model has the following advantages:
1, socks are woven, the transfer of undertoe coil, socks transfer, turn over socks, undertoe coil overlap after coil transfer, margin to seam, take off socks, turn over socks, draw, be sent to main flow techniques such as enclosing collection and link up integral and automatically operate, cost savings the production time of product, Appropriate application space, alleviate the workload of workman, decrease the demand to labour, improve the reliability of safety in production;
2, the setting of draw frame machine and refuse yarn storing mechanism, realizes automated sorting, alleviates the workload of inspection, decreases the working time of inspection, and certified products is reduced greatly with the confusion probabilities of time waste product;
3, the setting of connecting gear, achieves automated handling, namely avoids socks damaged in handling process, additionally reduces the demand to manpower and materials;
4, during automatical stitching undertoe, the front and back coil that order is corresponding to order, make socks more attractive in appearance, suture is smooth.
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the process units structural representation of the fully-fashioned hosiery of the present embodiment;
Fig. 2 is the fashioned hosiery of the present embodiment and time waste product socks and refuse yarn, loose thread absorption schematic diagram;
Fig. 3 is the coil transferring position schematic diagram of non-looping after the braiding of the present embodiment;
Fig. 4 is the socks shift direction schematic diagram of non-looping after the braiding of the present embodiment;
Fig. 5 is the toe linking position view of the fully-fashioned hosiery of the present embodiment;
Fig. 6 is the undertoe coil transfer schematic diagram one of the fully-fashioned hosiery of the present embodiment;
Fig. 7 is the undertoe coil transfer schematic diagram two of the fully-fashioned hosiery of the present embodiment;
Fig. 8 is that the undertoe coil of the fully-fashioned hosiery of the present embodiment shifts overlapping schematic diagram;
Fig. 9 shifts schematic diagram after the fully-fashioned hosiery undertoe coil overlap of the present embodiment.
Detailed description of the invention
As shown in Figure 1, a kind of fully-fashioned hosiery process units, comprise refuse yarn storing mechanism 1, knitting mechanism 2, transfer device 3, suturing mechanism 4, the connecting gear 6 installed successively on a production line, and for controlling the controlling organization of whole process units action, wherein, described knitting mechanism 2 comprises knitting hosiery machine 21, and braiding place 22 of knitting hosiery machine 21 is provided with some pieces of knitting needles 23, the distribution in annular of described knitting needle 23; The suction inlet 11 of described refuse yarn storing mechanism 1 is positioned at the side of braiding place 22 of knitting hosiery machine 21, and the loose thread produced during for knitting hosiery machine 21 is knitted socks, refuse yarn suck the storage silo 12 of refuse yarn storing mechanism 1 by suction inlet.Described transfer device 3 comprises rotating shaft 31, and 31 socks transfer assembly 32 carrying out back rotation between knitting mechanism 2 and suturing mechanism 4 around the shaft, described socks transfer assembly 32 be provided with quantity identical first transfer connect pin 201A and second transfer meet pin 201B, and be distributed in circumferentially same, described first transfer connects pin 201A and second transfer and meets pin 201B and be arranged in respective semi-circumference respectively, first transfer meets pin 201A, the second transfer connects total quantity and the arrangement position of pin 201B, all with knitting needle 23 one_to_one corresponding of knitting hosiery machine.Described suturing mechanism 4 comprises suturing assembly and turns over socks assembly, wherein, the quantity that the stitching of described suturing assembly connects pin 41 is more than or equal to the quantity that the first transfer meets pin 201A, turn over socks assembly for by the socks be positioned on suturing mechanism 4 from inside to turning up, and externally to turning up.
As shown in Figure 2, fully-fashioned hosiery process units comprises draw frame machine 5 further, described draw frame machine 5 comprises useless socks pick-up component and finished product socks pick-up component, wherein, described useless socks pick-up component comprises first passage 51, second channel 52, be arranged on useless socks surge drum 53 and the air draught parts 54 of first passage 51 and second channel 52 end, the inlet scoop of described first passage 51 is positioned at below braiding place 22 of knitting hosiery machine 21, for drawing from the useless socks after braiding 22 knocking over, the inlet scoop of described second channel 52 is positioned at above the suture of suturing mechanism 4, for drawing from the useless socks after suture knocking over, described finished product socks pick-up component comprises third channel 55, be arranged on finished product socks outlet 56 and the air draught parts 57 of third channel 55 end, described finished product socks outlet 56 is connected with the top of transmission mechanism 6, qualified finished product socks export out from finished product socks and arrive socks through connecting gear 6 afterwards and crowd around 7.In the present embodiment, the end (the J direction section in Fig. 2) of first passage 51 and second channel 52 is shared design, it is also shared (the G direction section in Fig. 2) that second channel 52 and third channel 55 start one section, designs like this, can save space and material.
The operation principle of above-mentioned fully-fashioned hosiery process units:
Step 1, controlling organization control under, knitting hosiery machine 21 takes up one's knitting socks, when socks are in braiding process, because when the reasons such as broken yarn, knot yarn, bad pin produce useless socks, the air draught parts 54 of useless socks pick-up component are started working, and after useless socks knocking over, pass through F direction and the useless socks surge drum 53 of J direction arrival of first passage 51 from braiding 22, after knitting hosiery machine 21 resets, then carry out the braiding of next socks; If all are normal in braiding process for socks, after being woven into the socks that undertoe do not sew up, under socks transfer assembly 32 and knitting hosiery machine 21 phase interworking coordinate, socks transfer assembly 32 turns braiding 22 place of 31 rotations to knitting hosiery machine 21 around axle, as shown in Figure 3, N direction rotates, and now, the knitting needle of knitting hosiery machine 21 23 and first in socks transfer assembly 32 shift and meet pin 201A and second and shift and connect the upper and lower one_to_one corresponding of pin 202B; The loose thread produced in braiding process, refuse yarn and a part of yarn dirt are drawn by the suction inlet 11 of refuse yarn storing mechanism 1, and are transferred to the storage silo 12 of refuse yarn storing mechanism 1 by E direction, then periodic cleaning;
Step 2, hang over and knitting hosiery machine knitting needle 23 does not have the stocking sole coil 202A of sewed toe socks transfer to the first transfer to connect on pin 201A, in undertoe, socks planar coil 202B transfers to the second transfer and connects on pin 201B, stocking sole coil 202A and socks planar coil 202B transfer is all that order shifts order, X-direction as shown in Figure 6, Figure 7, certainly, also stocking sole coil 202A in undertoe can be transferred to the second transfer connects on pin 201B, and in undertoe, socks planar coil 202B transfers to the first transfer and connects on pin 201A;
Step 3, undertoe coil transfer to the first transfer connect pin 201A and second transfer meet pin 201B after, socks transfer assembly 32 is 31 revolutions around the shaft, as shown in Figure 4, M direction rotates, and the socks driving undertoe not sew up move to toe linking mechanism 4, as shown in Figure 5, the socks assembly that turns over of toe linking mechanism 4 carries out first time to above-mentioned socks and turns over socks (i.e. socks inner to turning up);
Step 4, first time turn over after socks terminate, the second transfer coil 202B connect on pin 201B is transferred to the first transfer and connects on pin 201A by socks transfer assembly 32, now the first transfer meets pin 201A and overlaps simultaneously and have stocking sole coil 202A and socks planar coil 202B, as Y-direction in Fig. 8; The transfer of socks planar coil 202B can adopt various ways, general only the first transfer need be connect pin 201A or second transfer and meet pin 201B one of them is set to the structures can carrying out 180 ° of upsets, first the first transfer is connect pin 201A and second transfer to meet pin 201B and dock, then 2 transfers are connect pin partly overlap by pushing parts, and then 2 stocking sole coil 202A and socks planar coil 202B are transferred to same transfer connect on pin; In this example, described second transfer meets pin 201B is 180 ° of turning structures (before upset, the second transfer connects pin 201B tip down, and after upset, the second transfer connects pin 201B tip upward, just in time shifts with first tip meeting pin 201A and docks);
Under step 5, socks transfer assembly 32 and toe linking mechanism 4 phase interworking coordinate, first shift the socks planar coil 202B that connects on pin 201A and stocking sole coil 202A transfers to corresponding stitching successively and connects on pin 41, as Z-direction in Fig. 9; Suturing mechanism 4 will meet often couple of socks planar coil 202B and stocking sole coil 202A on pin 41 in stitching and carry out by stitching, until all sew up; If because the reasons such as broken yarn, bad pin, dislocation produce time waste product socks during toe linking, the air draught parts 54 of useless socks pick-up component are started working, after useless socks knocking over, useless socks surge drum 53 is arrived by the G direction of second channel 52, H direction, J direction successively from suture, after socks transfer device 3 and toe linking mechanism 4 reset, then wait for the beginning of next socks toe linking;
After step 6, undertoe are all sewed up, be enclosed within to sew up and connect on pin 41 often pair of coil sewed up and come off from it; Turn over socks assembly to carry out second time to the socks just sewed up and turn over socks, namely socks are externally to turning up, and now, the complete socks of full shaping just create;
The air draught parts 57 of step 7, finished product socks pick-up component are started working, second time turn over socks complete after fashioned hosiery arrive behind the G direction successively through third channel 55, K direction finished product socks outlet 56, then by transmission mechanism 6, qualified finished product socks are transported to socks from finished product socks outlet 56 and crowd around 7, whole production process terminates.
Above-described embodiment and graphic and non-limiting product form of the present utility model and style, any person of an ordinary skill in the technical field, to its suitable change done or modification, all should be considered as not departing from patent category of the present utility model.
Claims (3)
1. a fully-fashioned hosiery process units, it is characterized in that: comprise the knitting mechanism installed successively on a production line, transfer device, suturing mechanism, connecting gear, and for controlling the controlling organization of whole process units action, wherein, described knitting mechanism comprises knitting hosiery machine, braiding place of knitting hosiery machine is provided with the knitting needle that some pieces surround annular, described transfer device comprises rotating shaft, and between knitting mechanism and suturing mechanism, carry out the socks transfer assembly of back rotation around the shaft, described socks transfer assembly be provided with quantity identical first transfer connect pin and second transfer connect pin, and be distributed in circumferentially same, described first transfer connects pin and the second transfer connects pin and is arranged in respective semi-circumference respectively, first transfer connects pin, second transfer connects total quantity and the arrangement position of pin, all with the knitting needle one_to_one corresponding of knitting hosiery machine, fully-fashioned hosiery process units comprises draw frame machine further, described draw frame machine comprises useless socks pick-up component and finished product socks pick-up component, wherein, described useless socks pick-up component comprises first passage, second channel, be arranged on useless socks surge drum and the air draught parts of first passage and second channel end, the inlet scoop of described first passage is positioned at below braiding place of knitting hosiery machine, for drawing from the useless socks after braiding knocking over, the inlet scoop of described second channel is positioned at above the suture of suturing mechanism, for drawing from the useless socks after suture knocking over, described finished product socks pick-up component comprises third channel, be arranged on the outlet of finished product socks and the air draught parts of third channel end, the inlet scoop of described third channel is positioned at above the suture of suturing mechanism, for drawing from the finished product socks after suture knocking over, described finished product socks outlet is connected with the top of transmission mechanism, qualified finished product socks arrive socks through connecting gear and crowd around after finished product socks outlet discharging.
2. a kind of fully-fashioned hosiery process units as claimed in claim 1, it is characterized in that: described suturing mechanism comprises suturing assembly and turns over socks assembly, wherein, the quantity that the stitching of described suturing assembly connects pin is more than or equal to the quantity that the first transfer connects pin, turn over socks assembly for by the socks be positioned on suturing mechanism from inside to turning up, and externally to turning up.
3. a kind of fully-fashioned hosiery process units as claimed in claim 1, it is characterized in that: described fully-fashioned hosiery process units comprises a refuse yarn storing mechanism further, the suction inlet of described refuse yarn storing mechanism is positioned at braiding place of knitting hosiery machine, and loose thread, refuse yarn for producing during socks that knitting socks is woven to be sucked the storage silo of refuse yarn storing mechanism by suction inlet.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104818571A (en) * | 2015-04-24 | 2015-08-05 | 绍兴市越发机械制造有限公司 | Full-fashioned hosiery production device and production technique |
| CN105887299A (en) * | 2015-12-07 | 2016-08-24 | 浙江海润精工机械有限公司 | Mounting pipe device |
| CN105887311A (en) * | 2015-12-07 | 2016-08-24 | 浙江海润精工机械有限公司 | Tooth rack operating assembly for transferring device of sock sewing machine |
| CN106049015A (en) * | 2016-06-15 | 2016-10-26 | 浙江华尔纺织科技有限公司 | Treatment device for cylindrical fabric |
| CN106049019A (en) * | 2016-06-15 | 2016-10-26 | 浙江华尔纺织科技有限公司 | Treatment device for cylindrical fabric |
| CN106367881A (en) * | 2016-09-30 | 2017-02-01 | 浙江新宏达袜业有限公司 | Intelligent sock production line |
| CN112411003A (en) * | 2020-11-11 | 2021-02-26 | 海宁君润针织有限公司 | Dust collection assembly of sock knitting machine |
| CN114277497A (en) * | 2022-01-11 | 2022-04-05 | 浙江越发科技集团有限公司 | Transfer pick-up device and pick-up method for circular knitting machine |
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2015
- 2015-04-24 CN CN201520255379.0U patent/CN204661969U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104818571A (en) * | 2015-04-24 | 2015-08-05 | 绍兴市越发机械制造有限公司 | Full-fashioned hosiery production device and production technique |
| CN104818571B (en) * | 2015-04-24 | 2017-02-01 | 绍兴市越发机械制造有限公司 | Full-fashioned hosiery production device and production technique |
| CN105887299A (en) * | 2015-12-07 | 2016-08-24 | 浙江海润精工机械有限公司 | Mounting pipe device |
| CN105887311A (en) * | 2015-12-07 | 2016-08-24 | 浙江海润精工机械有限公司 | Tooth rack operating assembly for transferring device of sock sewing machine |
| CN106049015A (en) * | 2016-06-15 | 2016-10-26 | 浙江华尔纺织科技有限公司 | Treatment device for cylindrical fabric |
| CN106049019A (en) * | 2016-06-15 | 2016-10-26 | 浙江华尔纺织科技有限公司 | Treatment device for cylindrical fabric |
| CN106049019B (en) * | 2016-06-15 | 2018-11-16 | 华尔科技集团股份有限公司 | The processing unit of tubular woven fabric |
| CN106367881A (en) * | 2016-09-30 | 2017-02-01 | 浙江新宏达袜业有限公司 | Intelligent sock production line |
| CN106367881B (en) * | 2016-09-30 | 2018-02-09 | 浙江新宏达袜业有限公司 | A kind of intelligent socks production line |
| CN112411003A (en) * | 2020-11-11 | 2021-02-26 | 海宁君润针织有限公司 | Dust collection assembly of sock knitting machine |
| CN114277497A (en) * | 2022-01-11 | 2022-04-05 | 浙江越发科技集团有限公司 | Transfer pick-up device and pick-up method for circular knitting machine |
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