CN204658984U - A kind of fiber cloth injecting glue moulded products single mold automatic assembly line - Google Patents

A kind of fiber cloth injecting glue moulded products single mold automatic assembly line Download PDF

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Publication number
CN204658984U
CN204658984U CN201520004112.4U CN201520004112U CN204658984U CN 204658984 U CN204658984 U CN 204658984U CN 201520004112 U CN201520004112 U CN 201520004112U CN 204658984 U CN204658984 U CN 204658984U
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China
Prior art keywords
automatic
tail end
cutting
fiber cloth
head end
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CN201520004112.4U
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Chinese (zh)
Inventor
涂丽艳
张洪生
颜春
祝颖丹
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Ningbo Institute of Material Technology and Engineering of CAS
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Ningbo Institute of Material Technology and Engineering of CAS
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Abstract

The utility model relates to a kind of fiber cloth injecting glue moulded products single mold automatic assembly line, and particularly, the utility model provides a kind of fiber cloth injecting glue moulded products production equipment, comprising: fiber cloth lamination Scissoring device; The automatic laying device of punch; Automatic transporting machine people; RTM glue-injection machine, and compression molding device; Workbench, described workbench has a rail plate and a transport roller; Be positioned at the trimming grooving apparatus on described workbench; Be positioned at the automatic one-shot forming perforating device of many cross-drilled holes on described workbench; The optional scrap cleaning plant that is positioned on described workbench; With the control system for collaborative described all parts. Described production line significantly reduce the intensity of hand labor, increases work efficiency, and is convenient to the Effec-tive Function of the production line of composite product.

Description

A kind of fiber cloth injecting glue moulded products single mold automatic assembly line
Technical field
The utility model relates to the production equipment field of composite product, is specifically related to a kind of fibre sheet materialAutomatic cutting, automatically stacked, the preformed processing of stone, self-feeding, injecting glue heat cure are shaping, automatically cutLimit fluting, the production line design of drilling via formations and cleaning process.
Background technology
Have composite high strength, high rigidity, good fatigue resistance and mechanical property such as can design at the excellenceCharacteristic, it can also make product lightweight, and energy-saving and emission-reduction potentiality are very huge, therefore, in the last few years automobile,The application of the industries such as aviation, ships and light boats, building is more and more extensive.
At present, in fiber manufacturing process, although the machine that has prepreg cloth automation stacked, whole techniqueIn production, the multiple tracks such as, carrying stacked in feeding, stone, hot pressing or thermosetting, trimming fluting, boring cleaningLink fails to realize automation so far, and therefore, in process of production, above-mentioned link has to pass through manually carries out.Up to now, also not having in the world can streamline, automatically equipment and the skill of producd fibers compositeArt, above-mentioned link still needs to drop into a large amount of manpowers, and this causes the cost of product high, and wastes time and energy,Growing composite demand cannot be met.
In sum, this area still lacks a kind of fiber cloth injecting glue moulded products automatic production method and establishesStandby.
Utility model content
The purpose of this utility model is to provide a kind of fiber cloth injecting glue moulded products automatic production method and establishesStandby.
First aspect of the present utility model, provides a kind of fiber cloth injecting glue moulded products production equipment, described inEquipment comprise:
Fiber cloth lamination Scissoring device (A);
The automatic laying device of punch (B);
Automatic transporting machine people (F);
RTM glue-injection machine (21), and compression molding device (G);
Workbench (26), described workbench has a rail plate (30) and a transport roller (33);
Be positioned at the trimming grooving apparatus (C) on described workbench;
Be positioned at the automatic one-shot forming perforating devices of many cross-drilled holes (D) on described workbench;
The optional scrap cleaning plant (E) that is positioned on described workbench; With
For the control system of collaborative described all parts.
In another preference, described fiber cloth lamination Scissoring device (A) comprising: cutting platen, andBe positioned on cutting platen with lower component: one or more yarn rollers (1), one or more nip rolls (2), sendMaterial roller (3), cutter (4), one or more grid plate (5), movable feed frame (6), automatic cutting machines, and cutting platen yarn roll stand (7).
In another preference, described cutting platen yarn roll stand is positioned at described cutting platen head end.
In another preference, described yarn roller and described nip rolls are one to one.
In another preference, described yarn roller and described nip rolls are positioned at described cutting platen yarn roll standUpper, and described nip rolls (2) is installed on corresponding yarn roller (1) below.
In another preference, in described fiber cloth lamination Scissoring device (A), each described yarn roller (1)And nip rolls (2) is alternately arranged, and before described feeding roller (3) is positioned at described yarn roller and nip rolls.
In another preference, described grid plate (5) is positioned at described feeding roller 3 and described cradle 6Between, and vertical with described feeding roller 3.
In another preference, described grid plate 5 is parallel with described cradle 6.
In another preference, described cutter 4 is positioned at one end of described grid plate 5, for fibreWei Bu carries out pre-cut.
In another preference, described in described movable feed frame 6 and described automatic cutting machines 7 are positioned atThe tail end of cutting platen.
In another preference, after the fiber cloth of cutting is carried out lamination, successively by feeding roller (3) with establishBe placed in the grid plate (5) in the middle of cutting platen, described cutter (4) is installed on the end of described grid plate (5)End.
In another preference, described cradle (6) is arranged on described cutting platen, and described in being positioned atFeeding roller (3) and automatic cutting machines (7) between, and described cradle (6) can along described shearing platenMobile; And described cradle (6) can move between grid plate (5) and described shearing platen.
In another preference, the automatic laying device of described punch (B) have transmission mechanism, feed mechanism,Dispenser, convex type mould and control system; Wherein:
Described transmission mechanism comprises tail end assembly transmission mechanism, and head end assembly transmission mechanism;
Described feed mechanism comprises tail end assembly feed mechanism, and head end assembly feed mechanism;
Described dispenser comprises shaper dispenser, and cutting products dispenser;
Described convex type mould is placed on described shaper dispenser;
Described control system comprises: (accordingly) controller, HMI human-computer interaction device, position probing unitDevice, Switch balancing boom device, and motor driver.
In another preference, described cutting products dispenser has one or more cutting products and layPoint, for laying different cutting products.
In described transmission mechanism, described tail end assembly transmission mechanism comprises: tail end carrying executive module frame,Tail end carrying executive module crossbeam, the movable transverse arm of tail end barrow, tail end barrow Executive Head truss, tail endBarrow slide block, the first motor, and the first cylinder; And/or
Described head end assembly transmission mechanism comprises: head end carrying executive module frame, head end carrying executive moduleCrossbeam, head end barrow Executive Head truss, head end barrow slide block, the second motor, and the second cylinder.
In another preference, described tail end assembly transmission mechanism is used for driving tail end assembly feed mechanism,Thus carrying tail end sheet material (being preferably the first tail end sheet material and the second tail end sheet material).
In another preference, in described feed mechanism, described tail end assembly feed mechanism comprises tail endCarrying assembly feeding frame, moves horizontally tail frame, tail end carrying base plate; And/or
Described head end assembly feed mechanism comprises head end carrying assembly feeding frame, head end carrying base plate.
In another preference, described head end carrying base plate can be combined with fibre sheet material; Preferably, instituteThe combination of stating is vacuum suction.
In another preference, described tail end carrying base plate can be combined with fibre sheet material; Preferably, instituteThe combination of stating is vacuum suction.
In another preference, described tail end carrying base plate is described tail end carrying assembly feeding frame and instituteThe bottom that moves horizontally tail frame of stating is combined to form.
In another preference, described head end carrying base plate is that described head end is carried under assembly feeding framePortion forms. In another preference, described tail end carrying base plate have one or more vacuum suctionDevice.
In another preference, described head end carrying base plate have one or more vacuum absorption devices.
In another preference, described cutting products dispenser is provided with the one or more peaces that are selected from lower groupPut a little:
Lay a little for placing the first tail end sheet material of the first tail end sheet material;
Lay a little for placing the second tail end sheet material of the second tail end sheet material;
Lay a little for placing the First dististyle material of First dististyle material; With
Lay a little for placing the second head end sheet material of the second head end sheet material.
In another preference, in described tail end assembly transmission mechanism,
Described tail end carrying crossbeam is installed on described tail end carrying executive module frame; Described tail end is removedThe movable transverse arm of fortune frame is installed on described tail end carrying executive module crossbeam, and described tail end barrow is livedDynamic transverse arm can laterally slide on described tail end carrying executive module crossbeam.
In another preference, described tail end assembly feed mechanism and described tail end barrow Executive Head purlinFrame is connected;
Described tail end barrow slide block is installed on the movable transverse arm of described tail end barrow, and can along instituteMovable transverse arm (can the move forward and backward) transverse shifting of tail end barrow of stating, and the tail end assembly feeding described in drivingMechanism laterally slides;
Described tail end barrow Executive Head truss (can move up and down) is installed on described tail end barrow slide blockUpper, described tail end barrow Executive Head truss can move up and down, and then the tail end assembly described in drivingFeed mechanism slides up and down.
In another preference, described tail end barrow slide block is a hollow structure, and described tail end is removedFortune frame Executive Head truss penetrates the hollow space of described tail end barrow slide block.
And described head end barrow slide block can carry out water on described head end carrying executive module crossbeamLevel and smooth dynamic, and drive head end assembly feed mechanism transverse shifting;
And described head end barrow slide block can be slided on described head end barrow Executive Head trussDynamic, and drive vertically moving of described head end assembly feed mechanism.
In another preference, in described head end assembly transmission mechanism,
Described head end carrying executive module crossbeam is arranged on described head end carrying executive module frame, described inHead end barrow slide block be installed on described head end carrying executive module crossbeam, and can along described headEnd carrying executive module crossbeam slides;
Described head end barrow Executive Head truss installa-tion on described head end barrow slide block, and can more thanLower mobile;
Described head end assembly feed mechanism is connected with described head end barrow Executive Head truss;
And described head end barrow slide block can carry out water on described head end carrying executive module crossbeamLevel and smooth dynamic, and drive head end assembly feed mechanism transverse shifting;
And described described head end barrow Executive Head truss can slide up and down, and drives described headEnd assembly feed mechanism moves up and down.
In another preference, in described feed mechanism, described tail end carrying base plate and described head endCarrying base plate all has one or more vacuum absorption devices, and described tail end carrying base plate and describedHead end carrying base plate respectively with vacuum generator (being preferably vavuum pump) UNICOM;
Described tail end carrying assembly feeding frame, move horizontally tail frame and be all installed on described tail end carrying and performOn truss; And described tail end carrying assembly feeding frame and described move horizontally tail frame can to level and/Or left and right directions moves;
Described head end carrying assembly feeding frame is installed on described head end barrow Executive Head truss; And instituteThe head end carrying assembly feeding frame stated can in the horizontal direction before and after and move left and right.
In another preference, described head end carrying base plate is connected by the regularly arranged aperture of curve and vavuum pumpLogical.
In another preference, described tail end carrying base plate is connected by the regularly arranged aperture of curve and vavuum pumpLogical.
In another preference, described tail end carrying assembly feeding frame and described to move horizontally tail frame passableActivity is carried out with respect to described tail end barrow Executive Head truss.
In another preference, described head end carrying assembly feeding frame can with respect to described head end carryingFrame Executive Head truss carries out activity.
In another preference, described compression molding device (G) comprising: mould (22), and press apparatus(51)。
In another preference, described control system has: controller, HMI human-computer interaction device, positionPut Detection theory device, Switch balancing boom device, and motor driver.
In another preference, described automatic transporting machine people (F) is positioned at the automatic stone dress of described punchPut in the middle of (B), described compression molding device (G) and described trimming grooving apparatus (C), and described protrudingThe automatic laying device of mould (B), described compression molding device (G) and described trimming grooving apparatus (C) aroundDescribed automatic transporting machine people (F).
In another preference, described automatic transporting machine people (F) is for carrying mould 22.
In another preference, described RTM glue-injection machine (21) is positioned at described compression molding device (G) sideSide.
In another preference, described trimming grooving apparatus (C), the automatic one-shot forming punching of many cross-drilled holes dressPut (D) and described scrap cleaning plant (E) is positioned on described workbench (26);
Described trimming grooving apparatus (C) passes through with the described automatic one-shot forming perforating devices of many cross-drilled holes (D)Described rail plate (30) is connected;
The automatic one-shot forming perforating devices of described many cross-drilled holes (D) pass through with described scrap cleaning plant (E)Described transport roller (33) is connected;
The head end of described transport roller (33) and described rail plate (30) join.
In another preference, described transport roller (33) end is also equipped with a product work platen (35),Be used for placing final products (product after cleaning).
In another preference, it is upper that described the first working plate (24) is placed in described rail plate (30),And can be mobile along described rail plate (30).
In another preference, described trimming grooving apparatus (C) comprising: the first working plate (24), dressClamp mechanism (25), surface trimming rope saw system (28), and automatic slotting device (29).
In another preference, in described trimming grooving apparatus (C), described the first working plate (24)Be placed in described rail plate (30) upper, described clamping mechanism (25) and described surface trimming rope saw systemIt is upper that system (28) is all positioned at described the first working plate (24), and described in described automatic slotting device (29) is positioned atThe end of surface trimming rope saw system (28).
In another preference, described rail plate (30) drives operation by motor.
In another preference, described clamping mechanism (25) is corresponding to the shape of product (27).
In another preference, the automatic one-shot forming perforating devices of described many cross-drilled holes (D) comprising: many cross-drilled holesAutomatically one-shot forming perforating device frame (31), and the automatic one-shot forming perforating device of many cross-drilled holes mould (32).
In another preference, in the automatic one-shot forming perforating devices of described many cross-drilled holes (D), described manyIt is upper that the automatic one-shot forming perforating device of cross-drilled hole frame (31) is positioned at described workbench (26), and described many cross-drilled holes certainlyDynamic one-shot forming perforating device frame (31) also has one can reciprocating mechanism, and described many cross-drilled holes automatically onceShaping perforating device mould (32) is arranged on described end that can reciprocating mechanism.
In another preference, in described many cross-drilled holes automatic moulding perforating device mould 32, be also equipped with oneGroup or organize scalable grooved bit more.
In another preference, described scrap cleaning plant (E) comprising: vacuum absorption device, and hairbrushRoller arrangement.
In another preference, be selected between two or more devices of lower group and be equipped with one or manyIndividual position probing components and parts and the automatic gauge tap that starts: the automatic stone of fiber cloth lamination Scissoring device and punchDevice, trimming grooving apparatus are beaten with many horizontal empty one-shot forming perforating device, the automatic one-shot formings of many cross-drilled holes automaticallyAperture apparatus and scrap cleaning plant.
In another preference, described position probing components and parts are used for continuous operation and the corresponding work of each linkControl, automatically start the processing that gauge tap can be used for emergency.
In another preference, in described control system, described HMI human-computer interaction device is to automatic lifeProduce line feeding, cut out, stone, carrying, injecting glue compression molding, trimming, fluting, punching and cleaning carry outWhole-process control and monitoring, control system intelligence is warned processing to emergency.
In another preference, in described control system, described controller is selected from lower group: PLC, listSheet machine, embedded chip, or its combination.
In another preference, described Switch balancing boom device is selected from lower group: relay, magnetic valve,Mechanical switch, or its combination.
Described motor is selected from lower group: common electric machine, servomotor, or its combination.
Second aspect of the present utility model, provides a kind of described fiber cloth injecting glue moulded products preparation method,Described method comprises the operation that is selected from lower group: feeding, cut out, stone, carrying, injecting glue compression molding, cutLimit, fluting, punching, and cleaning process.
In another preference, described method comprises step:
1) perform a feeding operation, described feeding operation comprises: at described movable feed frame (6) bandUnder dynamic, the fiber cloth being positioned on described yarn roller (1) is passed through described nip rolls (2), feeding roller (3) successively,By described grid plate (5), carried out pre-cut by described cutter (4), be delivered to described automatic cuttingShearing machine (7) and cutting platen yarn roll stand.
2) perform one and cut out operation;
3) a stone operation is performed;
4) perform an injecting glue compression molding operation, described injecting glue compression molding operation comprises: hydraulic press workMake matched moulds, RTM machine (21) work, complete injecting glue and solidify, cooling forming, obtains product blank (27);
5) perform a trimming fluting operation, described trimming fluting operation comprises sub-step 5.1 and 5.2:
Trimming grooving apparatus (C) described in 5.1 startups, the product blank described in clamping mechanism (25) clamping(27) move forward, simultaneously along described workbench 26, described surface trimming rope saw system (28) is done to move downDynamic, moved forward in cooperation surface trimming rope saw system (28) move down by described product blank (27)Dynamic, described product blank (27) is cut;
Product blank (27) after 5.2 clamping mechanisms (25) clamp described being cut continues reach, Jing GuosuoThe automatic slotting device of stating, thus slot on product;
6) perform a drilling process, described drilling process comprises: the described automatic one-shot forming of many cross-drilled holesPerforating device mould (32) declines, and contacts the automatic one-shot forming perforating device of described many cross-drilled holes mould with productThe scalable grooved bit work of tool, completes punching, obtains product (38);
7) perform a matting, described matting comprises: the transport roller (33) described in startup, willDescribed product (38) is transported to described scrap cleaning plant (E), carries out scrap cleaning.
In another preference, described method also comprises step: after described stone operation terminates, by oneselfObtained stratified fiber 19 is carried to the die cavity of described compression molding device G by dynamic transfer robot FIn 22.
In another preference, described method also comprises step: after described injecting glue compression molding operation terminates,The demoulding is carried out to described compression molding device, ejected described blank 27, described blank 27 is with above-mentionedThe combination of automatic transporting machine people F Executive Head 23, be carried to working plate clamping mechanism 25.
In another preference, described Executive Head 23 is by vacuum suction and described blank 27 combination.
In another preference, described method also comprises step: after described trimming fluting operation terminates, instituteClamping mechanism 25 product clamping 38 on the working plate 24 stated continues to move forward along described rail plate 30,Move to the described automatic one-shot forming perforating device D of many cross-drilled holes position.
In another preference, described method also comprises step: after described drilling process terminates, describedThe automatic one-shot forming perforating device of many cross-drilled holes D reduction, thus take out product 38.
In another preference, described method also comprises step: after described drilling process terminates, and starts instituteThe transport roller 33 of stating, is transported to described scrap cleaning plant E by described product 38 and carries out scrap cleaning, clearlyAfter having managed scrap, product rests on product work platen 35 position, completes a production procedure.
In should be understood that within the scope of the utility model, above-mentioned each technical characteristic of the present utility model and hereafterIn (as embodiment), between specifically described each technical characteristic, can combine mutually, thus form new or excellentThe technical scheme of choosing. As space is limited, tire out at this and state no longer one by one.
Accompanying drawing explanation
Fig. 1 is overall construction design schematic diagram of the present utility model, and in figure, A is fiber cloth lamination cutting dressPut, B is the automatic laying device of punch, C is that trimming grooving apparatus, D are the automatic one-shot forming of many cross-drilled holes punchingDevice, E be scrap cleaning plant, F be automatic transporting machine people, G be compression molding device, 1 for yarn roller,2 is that nip rolls, 3 is that feeding roller, 4 is that cutter, 5 is that grid plate, 6 is that cradle, 7 is automatic cuttingShearing machine, 8 is that the second head end sheet material, 10 is the second tail end for First dististyle material, 11 for pulling materials device, 9Sheet material, 12 be the first tail end sheet material, 16 for head end assembly feed mechanism, 17 for tail end assembly feed mechanism,19 is that stratified fiber, 20 is that product placement platen, 21 is that RTM glue-injection machine, 22 is that mould, 23 is for performingHead, 24 is that the first working plate, 25 is that clamping mechanism, 26 is that workbench, 27 is product blank, 28For surface trimming rope saw system, 29 is that automatic slotting device, 30 is that rail plate, 31 is that many cross-drilled holes are automaticOne-shot forming perforating device frame, 32 be the automatic one-shot forming perforating device of many cross-drilled holes mould, 33 for transport roller,34 is that the second working plate, 38 is that product, 51 is press apparatus for scrap automatic cleaning apparatus, 35.
Detailed description of the invention
The present inventor, through long-term and deep research, has prepared a kind of fiber cloth injecting glue moulded products single moldAutomatic assembly line, described production line can automatically, carry out the preparation of fiber injecting glue moulded products continuously,And described preparation process does not need substantially by manpower control. Based on above-mentioned discovery, inventor completes thisBright.
In the utility model, " head end " and " angled ends " is used interchangeably.
The continuous automatic Modulus cutting means of fiber cloth
In the utility model, a kind of preferred continuous automatic Modulus cutting means of fiber cloth comprises:
Slidably die frame assembly, described slidably die frame assembly comprises slidably cutting mould frame andBar or many guide rails;
Clamping cap assembly, described clamping cap assembly comprises the first cylinder, the second cylinder, the first mouldPlate and the second Die and mould plate;
Changeable toolframe group assembly;
Pull material assembly, the described material assembly that pulls comprises and pulls bin, and one or more Che Liao mechanism;
With cut platen, described guide rails assembling is in described cutting on platen.
Described guide rail for fixing described slidably cutting mould frame, and makes it along slide. SeparatelyIn one preference, described cutting has two guide rails on platen.
In another preference, described cutting also is provided with one or more cutting mould shapes that meet on platenThe mould of shape is laid district, and described platen below is also provided with waste material Material collecting box for harvesting.
In another preference, described cutting also has a longitudinal cutter, described longitudinal cutter on platenCan for fiber material be cut in advance, make it reach suitable width.
In another preference, described cutting also has a horizontal cutter, described horizontal cutter on platenFor one cut process and complete after, described fiber material is cut off.
Described the first cylinder and the second cylinder are installed on described slidably cutting mould frame, and describedThe first Die and mould plate and the second Die and mould plate lay respectively at the first described cylinder and the second cylinder end, are usingTime, by the Die and mould plate corresponding to described air cylinder driven, it is moved up and down.
In another preference, the first described Die and mould plate and the shape of the second Die and mould plate are identical or different, preferably, when described the first and second Die and mould plate shapes are different, described the first Die and mould plate and theTwo molds plate can cut shape according to required fiber cloth and mutually replace, to cut out difformFiber material.
In another preference, described device, by controlling slidably die frame, is changed clamping cap and cutterTool shelving, can realize the fiber cloth that automatically cuts required form continuously. Described process can by controlSystem processed regulates.
In another preference, described cutting on platen also has a yarn roll stand, and described yarn roll stand is pacifiedBe placed with one or more yarn rollers.
In another preference, described cutting also has the first nip rolls and optional the second binder on platenRoller.
In another preference, described yarn roll stand is positioned at described one end that cuts platen, and describedOne nip rolls and the second nip rolls lay respectively at described yarn roll stand both sides.
In another preference, described slidably cutting mould frame has one or more for draw fibersThe Che Liao mechanism of cloth; Preferably, described slidably cutting mould frame end is provided with and pulls bin, and institutePulling of stating has the first Che Liao mechanism and the second Che Liao mechanism on bin.
In another preference, by mobile described slidably cutting mould frame, fiber cloth can be controlledDischarging length.
In another preference, described slidably cutting mould frame also has one or more for controllingMaterial control cylinder pulls in Shu Cheliao mechanism; Preferably, the first described Che Liao mechanism pulls material by first and controls gasCylinder control, and the control of material control cylinder is pulled by second by the second described Che Liao mechanism.
In another preference, described pulling expected that mechanism end is also provided with and scraped slashing, cuts at oneAfter journey terminates, described scrapes slashing operation, and remaining fiber is struck off from cutting platen.
Tail end cutoff knife rack is equipped with in another preference, the first described Die and mould plate, described tail end cutting knifeFrame there is cutting blade (shape conforms to tail end cutting products) and tail end control cuts cylinder.
In another preference, the first described Die and mould plate is also equipped with changeable shape the first cutoff knife rack andThe second cutoff knife rack; Wherein, the first described cutoff knife rack has cutting blade, and the first control cuts cylinder;The second described cutoff knife rack has cutting blade, and the second control cuts cylinder.
In another preference, the first cutoff knife rack of described tail end cutoff knife rack and above-mentioned changeable shape andThe second cutoff knife rack lays respectively at the first described Die and mould plate two ends.
Angled ends cutoff knife rack is equipped with in another preference, the second described Die and mould plate, described angled endsCutoff knife rack there is cutting blade (shape and angled ends, namely head end cutting products conforms to) and angled ends control sanctionCut cylinder.
In another preference, the cutting blade group on described tail end cutoff knife rack and described angled ends cutoff knife rackAfter closing, conform to the shape of product.
In another preference, the second described Die and mould plate is also equipped with changeable shape the 3rd cutoff knife rack and4th cutoff knife rack; Wherein, the 3rd described cutoff knife rack has cutting blade, and the 3rd control cuts cylinder;The 4th described cutoff knife rack has cutting blade, and the 4th control cuts cylinder.
The cutting of described device comprises the following steps:
(i) on yarn roller, place fiber cloth, start described device, make described the first Che Liao mechanism, secondPull material institution staff, the cutting mould frame described in operation, make it along slide preset distance, thus make instituteThe cutting mould frame of stating is positioned the described desired location that cuts platen;
(ii) make respectively the first Die and mould plate and the second Die and mould plate move down, and compress fiber cloth;
(iii) cutting knife on operation tail end cutoff knife rack, makes it cut work, simultaneously first described in operationCutting knife on cutoff knife rack makes it cut work, cuts out the 3rd cropping of products;
(iv) cutting knife on operation angle end-grain cutting knife rest, makes it cut work, simultaneously the described in operationCutting knife on three cutoff knife racks makes it cut work, cuts out the 4th cropping of products;
(v) the horizontal cutter described in operation makes it carry out cutting work, thus severing fiber cloth;
(vi) operation cutting mould frame makes it return to work origin, then operation the first Che Liao mechanism, and second pullsMaterial mechanism;
(vii) move described cutting mould frame, make it again slide (preferably, meanwhile, transport along guide railBelonging to row, scrape slashing, it moved with cutting mould frame, scrape off and cut waste material to waste material Material collecting box for harvesting) preset distanceFrom and cut described in being positioned platen desired location (preferably with step (i) with a upper desired location oneSample); Make described fiber cloth through longitudinal cutter, cut and obtain product pre-set dimension width;
(viii) make respectively the first Die and mould plate and the second Die and mould plate move down, and compress fiber cloth;
(ix) cutting knife on operation tail end cutoff knife rack makes it cut work, simultaneously on operation the second cutoff knife rackCutting knife make it cut work, cut out the first cropping of products;
(x) cutting knife on operation angle end-grain cutting knife rest, makes it cut work, moves the described 4th simultaneouslyCutting knife on cutoff knife rack makes it cut work, cuts out the second cropping of products;
(xi) be arranged on the horizontal cutter cutting on platen and carry out cutting work, severing fiber cloth.
In another preference, described step (i) also comprises; Make described fiber cloth through longitudinal cutter,Product preliminary dimension width is obtained thus cut.
In preferred embodiment of the present utility model, described method comprises step:
(i) on described yarn roller, place fiber cloth, start described device, make described fiber cloth from yarnRod departs from, by described the first nip rolls and the second nip rolls, make described the first Che Liao mechanism successively, theTwo pull material institution staff, the cutting mould frame described in operation, make it along slide preset distance, thus makeDescribed cutting mould frame is positioned the described desired location that cuts platen; Make described fiber cloth through verticalTo cutter, cut and obtain product pre-set dimension width;
(ii) the first Die and mould plate and the second Die and mould plate is made respectively to move down and compress fiber cloth;
(iii) cutting knife on operation tail end cutoff knife rack, makes it cut work, simultaneously first described in operationCutting knife on cutoff knife rack makes it cut work, cuts out the 3rd cropping of products;
(iv) cutting knife on operation angle end-grain cutting knife rest, makes it cut work, simultaneously the described in operationCutting knife on three cutoff knife racks makes it cut work, cuts out the 4th cropping of products;
(v) the horizontal cutter described in operation makes it carry out cutting work, thus severing fiber cloth;
(vi) operation cutting mould frame makes it return to work origin, then operation the first Che Liao mechanism, and second pullsMaterial mechanism;
(vii) move described cutting mould frame, make it again slide (preferably, meanwhile, transport along guide railBelonging to row, scrape slashing, it moved with cutting mould frame, scrape off and cut waste material to waste material Material collecting box for harvesting) preset distanceFrom and cut described in being positioned platen desired location (preferably with step (i) with a upper desired location oneSample); Make described fiber cloth through longitudinal cutter, cut and obtain product pre-set dimension width;
(viii) the first Die and mould plate and the second Die and mould plate is made respectively to move down and compress fiber cloth;
(ix) cutting knife on operation tail end cutoff knife rack makes it cut work, simultaneously on operation the second cutoff knife rackCutting knife make it cut work, cut out the first cropping of products;
(x) cutting knife on operation angle end-grain cutting knife rest, makes it cut work, moves the described 4th simultaneouslyCutting knife on cutoff knife rack makes it cut work, cuts out the second cropping of products;
(xi) be arranged on the horizontal cutter cutting on platen and carry out cutting work, severing fiber cloth.
In another preference, described method comprises step:
Described yarn roller is placed fiber cloth, started described device, make described in described fiber cloth passes throughThe first nip rolls and the second nip rolls, first pulls material control cylinder and second pulls material control cylinder control first and pullsMaterial mechanism, second pulls material institution staff, the cutting mould frame described in driving along slide preset distance, fromAnd make described cutting mould frame be positioned the described desired location that cuts platen; Make described fiber cloth warpCross longitudinal cutter, obtain product pre-set dimension width thus cut;
The first cylinder and the second cylinder that are arranged on cutting mould frame promote respectively the first Die and mould plate and secondDie and mould plate moves down, thus compresses fiber cloth;
The cutting knife that tail end control on the first Die and mould plate cuts on cylinder control tail end cutoff knife rack cuts workDo, the other end of the first Die and mould plate is cut the cutting knife on cylinder control first cutoff knife rack by the first control simultaneouslyCut work, cut out the 3rd cropping of products;
The cutting knife that angled ends control on the second Die and mould plate cuts on cylinder control angle end-grain cutting knife rest is cut outCut is done, and the other end of the second Die and mould plate is controlled cut on cylinder control the 3rd cutoff knife rack by the 3rd simultaneouslyCutting knife cuts work, cuts out the 4th cropping of products;
Be arranged on the horizontal cutter cutting on platen and carry out cutting work, severing fiber cloth, cutting mould frame returnsReturn work origin, then operation the first Che Liao mechanism, the second Che Liao mechanism;
Described cutting mould frame is slided preferably again along guide rail, meanwhile, scrapes slashing belonging to operation,It is moved with cutting mould frame, scrape off and cut waste material to waste material Material collecting box for harvesting preset distance and be positioned described sanctionCut the desired location of platen; Make described fiber cloth through longitudinal cutter, and cut that to obtain product defaultDimension width;
Promote the first described cylinder and the second cylinder and make respectively the first Die and mould plate and the second Die and mould plate pressureTight fiber cloth, the cutting knife that the tail end control on operation the first Die and mould plate cuts on cylinder control tail end cutoff knife rack entersRow cuts work, and operation first other one end of Die and mould plate is cut cylinder control second by the second control and cuts simultaneouslyCutting knife on knife rest cuts, and cuts out the first cropping of products;
The cutting knife that angled ends control on the second Die and mould plate cuts on cylinder control angle end-grain cutting knife rest is cut outCut is done, and the second Die and mould plate other end is controlled by the 4th the cutting knife cutting on cylinder control the 4th cutoff knife rack and entersRow cuts work, cuts out shape second cropping of products;
Be arranged on the horizontal cutter cutting on platen and carry out cutting work, severing fiber cloth, complete a weekThe fiber cloth of phase cuts.
In another preference of the present utility model, after completing the cutting of fiber cloth, incited somebody to action by manipulatorFiber cloth after cutting is removed, and cuts next time.
In traditional fiber material Scissoring device, all adopt cutting blade to move to set track, thus cut outCut out the method for required form, such way efficiency is lower, is not suitable for the extensive life of ad hoc structure productProduce. And the method for operation for cutting tool has been done improvement in device of the present utility model, make to cut processGreater effectiveness improves, and is especially suitable for the large-scale production of ad hoc structure product.
Need to understand, said apparatus is only a kind of preferred embodiment of the present utility model, those skilled in the artCan read on basis of the present utility model, according to the shape of the required fiber material cutting for cutterStructure, the key elements such as the annexation of equipment are made the improvement of some non-intrinsically safes, and such version shouldWhen being considered to falls within scope of the present utility model equally.
The automatic laying device of fiber cloth punch
The purpose of this utility model is to provide the method for the automatic stone of a kind of fiber cloth, and with the convex mould of goodsTool is example, and the apparatus design of realizing this product method is provided.
For realizing the automation of cloth laying, reduce the intensity of hand labor, operating efficiency is provided, just simultaneouslyIn extensively promoting the use of in the material laying field that uses, the automatic laying device of a kind of fiber cloth of the present utility modelBy transmission mechanism, feed mechanism, dispenser, convex type mould and composition of the control system.
In device of the present utility model, described transmission mechanism comprises tail end assembly transmission mechanism, and head end groupPart transmission mechanism;
Described feed mechanism comprises tail end assembly feed mechanism, and head end assembly feed mechanism;
Described dispenser comprises shaper dispenser, and cutting products dispenser; Wherein, above-mentioned sizingMould dispenser, for laying described convex type mould, described cutting products dispenser has one or manyIndividual cutting products is laid a little, for laying different cutting products. In another preference, described cuttingProduct mounting frame is provided with one or more the laying a little that is selected from lower group: for placing of the first tail end sheet materialOne tail end sheet material is laid a little; Lay a little for placing the second tail end sheet material of the second tail end sheet material; For placingThe First dististyle material of First dististyle material is laid a little; With the second head end sheet for placing the second head end sheet materialMaterial is laid a little. Dispenser is provided with laying a little of different sheet materials, cutting rearward end sheet material and head end sheet material locationFixed point stack is placed on product mounting frame correspondence position.
Described control system comprises: controller, HMI human-computer interaction device, position probing components and parts, openClose class balancing boom device, and motor driver.
In another preference, in described transmission mechanism, described tail end assembly transmission mechanism comprises: tailEnd carrying executive module frame, tail end carrying executive module crossbeam, the movable transverse arm of tail end barrow, tail end carryingFrame Executive Head truss, tail end barrow slide block, the first motor, and the first cylinder.
In another preference, described head end assembly transmission mechanism comprises: head end carrying executive module frame,Head end carrying executive module crossbeam, head end barrow Executive Head truss, head end barrow slide block, the second motor,With the second cylinder.
In another preference, described tail end assembly transmission mechanism is used for driving tail end assembly feed mechanism,Thus carrying tail end sheet material (in preference, being the first tail end sheet material and the second tail end sheet material).
In another preference, in described feed mechanism, described tail end assembly feed mechanism comprises tail endCarrying assembly feeding frame, moves horizontally tail frame, tail end carrying base plate.
In another preference, described head end assembly feed mechanism comprises head end carrying assembly feeding frame, headEnd carrying base plate.
Wherein, tail end carrying base plate can be maybe the sheet material that is installed on described feed mechanism bottom, orAbove-mentioned tail end carrying assembly feeding frame, moves horizontally the bottom of tail frame, or carries assembly with described tail endFeeding frame, moves horizontally the integrated bottom surface of tail frame. In another preference, the described tail end carrying endPlate is that described tail end carrying assembly feeding frame and the described bottom that moves horizontally tail frame is combined to form. InstituteThe tail end carrying base plate of stating can be combined with fibre sheet material; Preferably, described combination is vacuum suction.
Equally, described head end carrying base plate can be the sheet material that is installed on described feed mechanism bottom, orPerson is the bottom that above-mentioned head end is carried assembly feeding frame, or carries assembly feeding frame one with described head endShaping bottom surface. In another preference, described head end carrying base plate is that described head end carrying assembly is gotThe bottom of material frame forms. In another preference, described head end carrying base plate can be tied with fibre sheet materialClose; Preferably, described combination is vacuum suction.
In preferred embodiment of the present utility model, in described tail end assembly transmission mechanism, described tail endCarrying crossbeam is installed on described tail end carrying executive module frame; The movable transverse arm peace of described tail end barrowBe loaded on described tail end carrying executive module crossbeam, and the movable transverse arm of described tail end barrow can in instituteThe tail end of stating is carried on executive module crossbeam and is laterally slided.
In preferred embodiment of the present utility model, described tail end assembly feed mechanism and described tail end are removedFortune frame Executive Head truss is connected;
Described tail end barrow slide block is installed on the movable transverse arm of described tail end barrow, and can along instituteMovable transverse arm (can the move forward and backward) transverse shifting of tail end barrow of stating, and the tail end assembly feeding described in drivingMechanism laterally slides;
Described tail end barrow Executive Head truss can move up and down and be installed on described tail end barrow slide block,Described tail end barrow Executive Head truss can move up and down, and then the tail end assembly feeding described in drivingMechanism slides up and down.
In another preference, described tail end barrow slide block is a hollow structure, and described tail end is removedFortune frame Executive Head truss penetrates the hollow space of described tail end barrow slide block.
And described head end barrow slide block can carry out water on described head end carrying executive module crossbeamLevel and smooth dynamic, and drive head end assembly feed mechanism to carry out transverse shifting;
And described head end barrow slide block can be slided on described head end barrow Executive Head trussDynamic, and drive moving up and down of described head end assembly feed mechanism.
In preferred embodiment of the present utility model, in described head end assembly transmission mechanism,
Described head end carrying executive module crossbeam is arranged on described head end carrying executive module frame, described inHead end barrow slide block be installed on described head end carrying executive module crossbeam, and can along described headEnd carrying executive module crossbeam slides;
Described head end barrow Executive Head truss installa-tion on described head end barrow slide block, and can more thanLower mobile;
Described head end assembly feed mechanism is connected with described head end barrow Executive Head truss;
And described head end barrow slide block can carry out water on described head end carrying executive module crossbeamLevel and smooth dynamic, and drive head end assembly feed mechanism transverse shifting;
And described head end barrow Executive Head truss can slide up and down, and drives described head end assemblyFeed mechanism moves up and down.
In preferred embodiment of the present utility model, in described feed mechanism, described tail end carrying base plateCarry on base plate all there are one or more vacuum absorption devices with described head end, and described tail end carryingBase plate and described head end carrying base plate are preferably vavuum pump UNICOM with vacuum generator respectively;
Described tail end carrying assembly feeding frame, move horizontally tail frame and be all installed on described tail end carrying and performOn truss; And described tail end carrying assembly feeding frame and described move horizontally tail frame can to level and/Or left and right directions moves;
Described head end carrying assembly feeding frame is installed on described head end barrow Executive Head truss; And instituteThe head end carrying assembly feeding frame stated can in the horizontal direction before and after and move left and right.
In another preference, described head end carrying base plate is connected by the regularly arranged aperture of curve and vavuum pumpLogical.
In another preference, described tail end carrying base plate is connected by the regularly arranged aperture of curve and vavuum pumpLogical.
In another preference, described tail end carrying assembly feeding frame and described to move horizontally tail frame passableActivity is carried out with respect to described tail end barrow Executive Head truss.
In another preference, described head end carrying assembly feeding frame can with respect to described head end carryingFrame Executive Head truss carries out activity.
In preferred embodiment of the present utility model, in described transmission mechanism, described the first cylinder and/Or second cylinder interior be provided with position probing electronic devices and components.
In preferred embodiment of the present utility model, in described control system, described HMI man-machine interactionEquipment carries out whole-process control and monitoring to automatic stone process, and control system intelligence is to emergency placeReason.
In preferred embodiment of the present utility model, in described transmission mechanism, in described control system,The controllers such as described controller is selected from lower group: PLC, single-chip microcomputer, embedded chip, Switch balancing boomDevice comprises relay, magnetic valve, mechanical switch, emergency stop switch, or its combination; And/or
Described position probing components and parts are selected from lower group: photoelectric sensor, approach switch, ultrasonic sensor,Or its combination; And/or
Described motor is selected from lower group: common electric machine, servomotor, or its combination.
Described device can be to be used alone, and also can be total to other fiber cloth composite process unitsWith combination, form fiber cloth injecting glue moulded products production line, thus carry out automated production.
Fiber cloth injecting glue moulded products single mold automatic assembly line
The utility model, taking fiber cloth as example, provides a kind of automatic assembly line of fiber cloth injecting glue moulded productsMentality of designing, is characterized in that: a kind of automatic assembly line of fiber cloth injecting glue moulded products by feeding, cut out,Stone, preformed, carrying, injecting glue compression molding, trimming, fluting, punching and cleaning process order composition.
Particularly, the utility model provides a kind of fiber cloth injecting glue moulded products production equipment, and described establishesStandby comprising:
Fiber cloth lamination Scissoring device A;
The automatic laying device B of punch;
Automatic transporting machine people F;
RTM glue-injection machine 21, and compression molding device G;
Workbench 26, described workbench has a rail plate 30 and a transport roller 33;
Be positioned at the trimming grooving apparatus C on described workbench;
Be positioned at the automatic one-shot forming perforating device of the many cross-drilled holes D on described workbench;
The optional scrap cleaning plant E that is positioned on described workbench; With
For the control system of collaborative described all parts.
In preferred embodiment of the present utility model, described fiber cloth lamination Scissoring device A comprises: cuttingPlaten, and be positioned on cutting platen with lower component: one or more yarn rollers 1, one or more binderRoller 2, feeding roller 3, cutter 4, one or more grid plate 5, movable feed frame 6, automatic cuttingMachine 7, and cutting platen yarn roll stand.
In another preference, described cutting platen yarn roll stand is positioned at described cutting platen head end.
In another preference, described yarn roller and described nip rolls are positioned at described cutting platen yarn roll standUpper, and described nip rolls 2 is installed on corresponding yarn roller 1 below. In another preference, describedYarn roller and the described nip rolls position in described reduction platen yarn roll stand is one to one. At anotherIn preference, in described fiber cloth lamination Scissoring device A, described each yarn roller 1 and nip rolls 2 are handed overFor arranging, and before described feeding roller 3 is positioned at described yarn roller and nip rolls.
Preferably, described grid plate 5 between described feeding roller 3 and described cradle 6, andVertical with described feeding roller 3. In another preference, described grid plate 5 and described cradle 6Parallel.
In another preference, described cutter 4 is positioned at one end of described grid plate 5, for fibreWei Bu carries out pre-cut. In another preference, described movable feed frame 6 and described automatic cuttingMachine 7 is positioned at the tail end of described cutting platen.
In another preference, after the fiber cloth of cutting is carried out lamination, successively by feeding roller 3 and settingIn the grid plate 5 in the middle of cutting platen, described cutter 4 is installed on the end of described grid plate 5.
In another preference, described cradle 6 is arranged on described cutting platen, and is positioned at describedBetween feeding roller 3 and automatic cutting machines 7, and described cradle 6 can along described shearing bedplate moving.And described cradle 6 can move between grid plate 5 and described shearing platen.
The automatic laying device of described punch has no particular limits, the paving that any this area can be selected conventionalMaterials device. In another preferred embodiment, the automatic laying device B of described punch has transmission mechanism, sendMaterial mechanism, dispenser, convex type mould and control system; Wherein:
Described transmission mechanism comprises tail end assembly transmission mechanism, and head end assembly transmission mechanism;
Described feed mechanism comprises tail end assembly feed mechanism, and head end assembly feed mechanism;
Described dispenser comprises shaper dispenser, and cutting products dispenser;
Described convex type mould is placed on described shaper dispenser;
Described control system comprises: controller, HMI human-computer interaction device, position probing components and parts, openClose class balancing boom device, and motor driver.
In another preference, described cutting products dispenser has one or more cutting products and layPoint, for laying different cutting products.
In particularly preferred the utility model embodiment, described punch laying device is as described aboveThe automatic laying device of punch.
In another preference, described compression molding device G comprises: mould 22, and press apparatus 51.
In another preference, described control system has: controller, HMI human-computer interaction device, positionPut Detection theory device, Switch balancing boom device, and motor driver.
The modes of emplacement of each assembly has no particular limits, in another preference, and described automatic carrying machine workingDevice people F is positioned at the automatic laying device B of described punch, described compression molding device G and described trimmingIn the middle of grooving apparatus C, and the automatic laying device B of described punch, described compression molding device G and instituteThe trimming grooving apparatus C stating is around described automatic transporting machine people F.
In another preference, described automatic transporting machine people F is for carrying mould 22.
In another preference, described RTM glue-injection machine 21 is positioned at described compression molding device G side.
In another preferred embodiment of the present utility model, described trimming grooving apparatus C, many cross-drilled holes are automaticOne-shot forming perforating device D and described scrap cleaning plant E are positioned on described workbench 26;
Described in described trimming grooving apparatus C and the described automatic one-shot forming perforating device of many cross-drilled holes D pass throughRail plate 30 be connected;
Described in described many cross-drilled holes automatic one-shot forming perforating device D and described scrap cleaning plant E pass throughTransport roller 33 be connected;
The head end of described transport roller 33 and described rail plate 30 join.
In another preference, described transport roller 33 end is also equipped with a product work platen 35, usesIn placing final products (product after cleaning).
In another preference, the first described working plate 24 is placed on described rail plate 30, andCan move along described rail plate 30.
In another preferred embodiment of the present utility model, described trimming grooving apparatus C comprises: the first workMake platen 24, clamping mechanism 25, surface trimming rope saw system 28, and automatic slotting device 29. DescribedIn trimming grooving apparatus C, the first described working plate 24 is placed on described rail plate 30, instituteThe clamping mechanism 25 of stating and described surface trimming rope saw system 28 are all positioned at described the first working plate 24Upper, and described automatic slotting device 29 is positioned at the end of described surface trimming rope saw system 28.
In another preference, described rail plate 30 drives operation by motor.
In another preference, described clamping mechanism 25 is corresponding to the shape of product 27.
In another preferred embodiment of the present utility model, the automatic one-shot forming perforating device of described many cross-drilled holesD comprises: the automatic one-shot forming perforating device of many cross-drilled holes frame 31, and the automatic one-shot forming perforating device of many cross-drilled holesMould 32. In the described automatic one-shot forming perforating device of many cross-drilled holes D, described many cross-drilled holes once become automaticallyType perforating device frame 31 is positioned on described workbench 26, and the automatic one-shot forming punching of described many cross-drilled holes dressPut frame 31 also have one can reciprocating mechanism, the described automatic one-shot forming perforating device of many cross-drilled holes mould32 are arranged on described end that can reciprocating mechanism.
In another preference, in described many cross-drilled holes automatic moulding perforating device mould 32, be also equipped with oneGroup or organize scalable grooved bit more.
In another preferred embodiment of the present utility model, described scrap cleaning plant E comprises: vacuum is inhaledAdsorption device, and brush roll device.
In another preference, be selected between two or more devices of lower group and be equipped with one or manyIndividual position probing components and parts and the automatic gauge tap that starts: the automatic stone of fiber cloth lamination Scissoring device and punchDevice, trimming grooving apparatus are beaten with many horizontal empty one-shot forming perforating device, the automatic one-shot formings of many cross-drilled holes automaticallyAperture apparatus and scrap cleaning plant, to detect mould ruuning situation. Described position probing components and parts are used forContinuous operation and the relevant work control of each link, start the place that gauge tap can be used for emergency automaticallyReason.
In another preference, in described control system, described HMI human-computer interaction device is to automatic lifeProduce line feeding, cut out, stone, carrying, injecting glue compression molding, trimming, fluting, punching and cleaning carry outWhole-process control and monitoring, control system intelligence is warned processing to emergency.
In another preference, in described control system, described controller is selected from lower group: PLC, listSheet machine, embedded chip, or its combination.
In another preference, described Switch balancing boom device is selected from lower group: relay, magnetic valve,Mechanical switch, or its combination.
Described motor is selected from lower group: common electric machine, servomotor, or its combination.
Compared with prior art, major advantage of the present utility model comprises:
Fiber cloth injecting glue moulded products automatic assembly line that the utility model provides in the feeding of goods, cut out,The links of stone, carrying, injecting glue compression molding, trimming, fluting, punching and cleaning process is equipped with phaseThe function device of answering, corresponding equipment room, by special control system Collaborative Control, effectively ensures each linkThe high-speed cruising of continuous effective, improves the automaticity that composite product is produced.
Below in conjunction with specific embodiment, set forth the utility model further. Should be understood that these embodiment only forThe utility model is described and is not used in restriction scope of the present utility model. Unreceipted concrete bar in the following exampleThe experimental technique of part, conventionally condition conveniently, or the condition of advising according to manufacturer.
Below in conjunction with accompanying drawing 1, a kind of fiber cloth injecting glue of the utility model moulded products automatic production line device is doneDescribe in further detail.
As shown in Figure 1, the utility model provides a kind of fiber cloth injecting glue moulded products automatic production line device,Described device comprises a kind of fiber cloth lamination cutter station A, the automatic laying device B of a kind of punch, onePlant trimming grooving apparatus C, the automatic one-shot forming perforating device of a kind of many cross-drilled holes D, a kind of scrap cleaning plant E,Compression molding device G and automatic transporting machine people F composition, workbench 26 has UNICOM C, D deviceRail plate 30, workbench end is provided with the second working plate 35, automatically one-shot forming perforating device DEnd is provided with transport roller 33, and described transport roller is communicated with automatic one-shot forming by scrap cleaning plant E and beatsAperture apparatus D, scrap cleaning plant E and working plate 35, product placement platen 20, compression molding device GSettle described automatic transporting machine people F in an annular manner around automatic transporting machine people F with workbench 26Between product placement platen 20, compression molding device G and workbench 26, product placement platen locationProduct 19 after putting lamination, automatic transporting machine people F carrying product 19 is to compression molding device G, mouldAfter molded, the clamping mechanism 25 of automatic transporting machine people F carrying product to the first working plate 24, fromAnd carry out subsequent handling.
The structure of fiber cloth lamination cutter station A as shown in Figure 1, comprising: be arranged on cutting platen yarnSome yarn rollers 1 in roll stand, under each yarn roller, corresponding position is provided with nip rolls 2, fiber cloth laminationAfterwards by feeding roller 3, in the middle of cutting platen, be provided with some grid plates 5, grid plate one end is provided with cutter 4,Cutting platen one end is provided with movably cradle 6, and automatic cutting machines 7.
Described fiber cloth lamination cutter station A comprises one and cuts platen, is arranged on the yarn cutting on platenRoll stand and yarn roller, the first nip rolls and the second nip rolls, be arranged on the longitudinal cutter cutting on platen, installsAt the horizontal cutter cutting on platen, cut platen both sides guide rail is installed, guide rails assembling has slidably and cutsDie frame, is slidably provided with motor on cutting mould frame, and motor can drive slidably cutting mould frame edge to leadSlide in rail location, it is the first cylinder, the second cylinder that two groups of fixing cylinders are slidably installed on cutting mould frame,It is the first Die and mould plate, the second Die and mould plate that two groups of cylinder end are provided with two groups of Die and mould plates, and the first Die and mould plate is installedHave tail end cutoff knife rack, tail end cutoff knife rack is provided with to meet shape of product blade and control tail end control and cuts gasCylinder, the first Die and mould plate other end is provided with changeable shape first cutoff knife rack, the second cutoff knife rack, the first cutting knifeFrame is provided with corresponding blade and first control cut on cylinder, the second cutoff knife rack, be provided with correspondingBlade and second controls and cuts cylinder; The second Die and mould plate is provided with angled ends cutoff knife rack, angled ends cutoff knife rack peaceBe equipped with and meet shape of product blade and angled ends control cuts cylinder, the second Die and mould plate other end is provided with and can cutsChange shape the 3rd cutoff knife rack, the 4th cutoff knife rack, the 3rd cutoff knife rack is provided with corresponding blade and the 3rd controlSanction to cut and on cylinder, the 4th cutoff knife rack, corresponding blade is installed and the 4th control cuts cylinder, cut mouldTool frame end is provided with and pulls bin, and pull bin the first Che Liao mechanism, the second Che Liao mechanism are installed, first pullsMaterial mechanism pulls expect that the control of material control cylinder is pulled by second by control cylinder control, the second Che Liao mechanism by first, pullsMaterial mechanism end is provided with scrapes slashing, cuts platen and is provided with the platen that meets cutting mould shape, platenBe provided with waste material Material collecting box for harvesting below.
The structure of the automatic laying device B of punch as shown in Figure 1, comprising: convex type mould, described convexMould positioning installation on shaper dispenser, the first tail end sheet material after cutting, the second tail end sheet material,The second head end sheet material and the stack of First dististyle material location fix are placed in cutting products dispenser correspondence positionOn. Be arranged on head end carrying executive module frame and have head end carrying executive module crossbeam, head end is carried execution groupPart crossbeam is provided with the head end barrow Executive Head truss that can move up and down, the slide block that can move left and right, headEnd barrow Executive Head truss is provided with the head end carrying base plate that can move up and down, base plate has curve gaugeThen arrange and vacuum generator UNICOM aperture. Head end carrying base plate is provided with and can moves to four horizontal directionsAnd the head end carrying assembly feeding frame moving up and down, feeding frame bottom plate upper curve is regularly arranged with vavuum pump UNICOMAperture.
Tail end carrying executive module has set up tail end carrying executive module crossbeam, tail end carrying executive module crossbeamThe movable transverse arm of tail end barrow that can move left and right is installed, and the movable transverse arm of tail end barrow is provided with passableMove forward and backward tail end barrow slide block, tail end barrow slide block is provided with the tail end barrow that can move up and downExecutive Head truss, tail end barrow Executive Head truss is provided with the tail end carrying base plate that can move up and down,Base plate is provided with the regularly arranged aperture with vavuum pump UNICOM of curve. Tail end carrying base plate is provided with can be toTail end that horizontal left and right directions moves carrying assembly feeding frame, and can move horizontally move horizontally tail frame,Tail end carrying assembly feeding frame, base plate upper curve are regularly arranged with vavuum pump UNICOM aperture.
The preferred trimming grooving apparatus of one of the present utility model C as shown in Figure 1, comprising: workbench 26,Workbench 26 is mounted with some rail plates, the first working plate 24 fastens with rail plate, and slip is ledRail has motor to drive, thus the first working plate 24 described in driving is along working table movement. Described workPlaten 24 is provided with some clamping mechanisms 25, clamping mechanism 25 is undertaken by the shape of product blank 27Design, makes it conform to the shape of product blank 27, and workbench is mounted with surface trimming rope saw system 28,Surface trimming rope saw system end is mounted with automatic slotting device 29.
The automatic one-shot forming perforating device of a kind of many cross-drilled holes D as shown in Figure 1, comprising: seating table 26The upper automatic one-shot forming perforating device of many cross-drilled holes frame 31, in the middle of device frame, being provided with can reciprocating mechanism, dynamicMechanism end is provided with the automatic one-shot forming perforating device of many cross-drilled holes mould 32, and mould is provided with some groups and can stretchesContracting grooved bit.
A kind of scrap cleaning plant E as shown in Figure 1, comprising: in seating table 26, a kind of scrap is clearReason device 34, scrap cleaning plant is mounted with vacuum absorption device, brush roll device.
Workbench 26 guide rail UNICOM C, D device, automatically one-shot forming perforating device D end, workbench is establishedBe equipped with transport roller 33, transport roller is by scrap cleaning plant E, and workbench end is provided with working plate 35.
Composite material fibre cloth production of articles method of the present utility model comprises:
By fiber cloth lamination cutter station A, cut out the second head end sheet material 9, First dististyle material 10,The second tail end sheet material 11 and the first tail end sheet material 12. Concrete method of cutting out comprises step:
Be arranged on the yarn roll stand and the yarn roller that cut on platen and put fiber cloth, fiber cloth is successively by the first binderRoller and the second nip rolls, first pulls material control cylinder and second pulls material control cylinder control first Che Liao mechanism,Second pulls material institution staff, and motor drives cutting mould frame along slide, and cutting mould frame moves preset distanceFrom rear, cutting mould frame is positioned at and cuts platen desired location. Fiber cloth cuts on platen through being arranged onLongitudinally cutter is divided into two and cuts into product requirement width. Be arranged on the first cylinder and on cutting mould frameTwo cylinders, promotion the first Die and mould plate, the second Die and mould plate move down and compress fiber cloth respectively, on the first Die and mould plateThe cutting knife that cuts on cylinder control tail end cutoff knife rack of tail end control cut work, the first Die and mould plate simultaneouslyOne end is cut work by the cutting knife that the first control cuts on cylinder control first cutoff knife rack in addition, cutsGo out the second tail end sheet material; Angled ends control on the second Die and mould plate cuts on cylinder control angle end-grain cutting knife restCutting knife cuts work, and the second Die and mould plate other end is controlled cut cylinder control the 3rd cutoff knife rack by the 3rdOn cutting knife cut work, cut out First dististyle material. Be arranged on the horizontal cutter cutting on platenCarry out cutting work, cutting mould frame returns to work origin.
After cutting mould frame returns to work origin, first pulls material control cylinder and second pulls the control of material control cylinderThe first Che Liao mechanism, second pulls material institution staff, and motor drives cutting mould frame again to slide along guide rail, withThis simultaneously pulls material mechanism end and is provided with and scrapes slashing, move with cutting mould frame, scrape off cut waste material toWaste material Material collecting box for harvesting. After cutting mould frame moves preset distance, cutting mould frame is positioned at and cuts platen setting positionPut. Fiber cloth is divided into two cuts into product requirement width through being arranged on the longitudinal cutter cutting on platen.Be arranged on the first cylinder and the second cylinder on cutting mould frame, promote respectively the first Die and mould plate and the second mouldPlate moves down and compresses fiber cloth, and the tail end control on the first Die and mould plate cuts on cylinder control tail end cutoff knife rackCutting knife cuts work, and first other one end of Die and mould plate is cut cylinder control second by the second control simultaneouslyCutting knife on cutoff knife rack cuts work, cuts out the first tail end sheet material; Angled ends on the second Die and mould plateControl the cutting knife cutting on cylinder control angle end-grain cutting knife rest and cut work, the second Die and mould plate other end is logicalCross the 4th to control the cutting knife cutting on cylinder control the 4th cutoff knife rack and cut work, cut out the second head endSheet material. Be arranged on the horizontal cutter cutting on platen and carry out cutting work, severing fiber cloth, complete oneThe fiber cloth in cycle cuts.
Passing through the automatic laying device B of punch and carry out stone after cutting. Described stone comprises action 1With action 2:
Action 1: convex type mould positioning installation on shaper dispenser, the first tail end sheet material after cutting,The second tail end sheet material, First dististyle material and the stack of First dististyle material location fix are placed in cutting products peacePut on frame correspondence position. Motor drives the moving slider on head end carrying executive module crossbeam, and cut out correct locationCut the position of rear product sheet material head end sheet material, motor drives head end barrow Executive Head truss to move down, and starts trueSky, absorption head end sheet material, and be carried on the corresponding position of convex type mould head end barrow Executive Head trussSink down in pressing after convex type mould, head end carrying head end carrying base plate moves, and head end carrying assembly head end is removedFortune assembly feeding frame moves along mold side to four horizontal directions, closes vacuum, starts and perform cylinder, head endCarrying assembly feeding frame continues to move a certain distance to four horizontal directions, and head end carrying assembly feeding frame departs fromMould, forms the shaped article of head end sheet material after bending.
Action 2: as shown in the figure, convex type mould positioning installation is on shaper dispenser, after cutting firstTail end sheet material, the second tail end sheet material, First dististyle material and the stack of First dististyle material location fix are placed inOn cutting products dispenser correspondence position. Motor drives the tail end barrow on the movable transverse arm of tail end barrow slidingPiece moves, the position of correct location cutting rearward end sheet material, motor drive tail end barrow Executive Head truss toLower mobile, start vacuum, absorption cutting rearward end sheet material, and be carried on the corresponding position of convex type mould,Tail end barrow slide block in tail end barrow Executive Head truss moves down until tail end carrying assembly feedingConvex type mould in frame pressing, and on rearward end carrying base plate, move tail end carrying assembly tail end carrying assembly feedingFrame, move along mold side to three horizontal directions, close vacuum, start and perform cylinder, tail end carrying assemblyFeeding frame, continuation move a certain distance to three horizontal directions, and tail end is carried assembly feeding frame, moved horizontallyTail frame break away from moulds, after bending, forms the shaped article of tail end sheet material.
Repetitive operation 1 and 2, completes tail end sheet material and head end sheet material intersection stack stone.
After stone, obtain stratified fiber 19, stratified fiber 19, by automatic transporting machine people F, is removedBe transported to the die cavity 22 in compression molding device G, hydraulic press work matched moulds, RTM glue-injection machine 21 is worked, completeBecome injecting glue curing molding to obtain product blank 27, the compression molding device demoulding, ejects blank, product blankPart 27 is carried to the clamping mechanism of the first working plate 24 through the Executive Head 23 of automatic transporting machine people F25, clamping mechanism 25 is worked, and motor drives described the first working plate 24 to move forward, trimming grooving apparatus CStart, working plate product clamping continues reach, automatic trimming device moves up and down, by controlling forwardTranslational speed cooperation moves up and down speed, and cut into the product borders that different height require, working plate continuesClamping is product reach after cutting, through automatic slotting device, obtains the trough needing, workbench plate holderHold product and continue reach, move to automatic one-shot forming perforating device D position, the automatic one-shot forming of many cross-drilled holesPerforating device D work, the automatic one-shot forming perforating device of many cross-drilled holes mould 32 decline contact product, bores moreStartup work, completes disposable multi-hole position boring, the automatic one-shot forming perforating device of many cross-drilled holes D reduction,Take out product 38, transport roller 33 and scrap cleaning plant E start simultaneously, and product 38 transports through transport roller,By scrap cleaning plant E, cleared up scrap after product rest on working plate 35 position, complete a lifeRunoff yield journey.
All quote in this application as a reference at all documents that the utility model is mentioned, just as each sectionDocument is quoted separately as a reference. In addition should be understood that and reading above-mentioned instruction of the present utility modelAfter content, those skilled in the art can make various changes or modifications the utility model, these shapes of equal valueFormula falls within the application's appended claims limited range equally.

Claims (11)

1. a fiber cloth injecting glue moulded products single mold automatic assembly line, is characterized in that, described production line comprises:
Fiber cloth lamination Scissoring device (A);
The automatic laying device of punch (B);
Automatic transporting machine people (F);
RTM glue-injection machine (21), and compression molding device (G);
Workbench (26), described workbench has a rail plate (30) and a transport roller (33);
Be positioned at the trimming grooving apparatus (C) on described workbench;
Be positioned at the automatic one-shot forming perforating devices of many cross-drilled holes (D) on described workbench; With
For the control system of collaborative described all parts.
2. automatic assembly line as claimed in claim 1, it is characterized in that, described production line also comprises the scrap cleaning plant (E) being positioned on described workbench.
3. automatic assembly line as claimed in claim 1, it is characterized in that, described fiber cloth lamination Scissoring device (A) comprising: cutting platen, and be positioned on cutting platen with lower component: one or more yarn rollers (1), one or more nip rolls (2), feeding roller (3), cutter (4), one or more grid plate (5), movable feed frame (6), automatic cutting machines (7), and cutting platen yarn roll stand.
4. automatic assembly line as claimed in claim 1, it is characterized in that, the automatic laying device of described punch (B) has transmission mechanism, feed mechanism, dispenser, convex type mould and control system; Wherein:
Described transmission mechanism comprises tail end assembly transmission mechanism, and head end assembly transmission mechanism;
Described feed mechanism comprises tail end assembly feed mechanism, and head end assembly feed mechanism;
Described dispenser comprises shaper dispenser, and cutting products dispenser;
Described convex type mould is placed on described shaper dispenser;
Described control system comprises: controller, HMI human-computer interaction device, position probing components and parts, Switch balancing boom device, and motor driver.
5. automatic assembly line as claimed in claim 4, it is characterized in that, in described transmission mechanism, described tail end assembly transmission mechanism comprises: tail end carrying executive module frame, tail end carrying executive module crossbeam, the movable transverse arm of tail end barrow, tail end barrow Executive Head truss, tail end barrow slide block, the first motor, and the first cylinder; And/or
Described head end assembly transmission mechanism comprises: head end carrying executive module frame, head end carrying executive module crossbeam, head end barrow Executive Head truss, head end barrow slide block, the second motor, and the second cylinder.
6. automatic assembly line as claimed in claim 2, it is characterized in that, described trimming grooving apparatus (C), the automatic one-shot forming perforating device of many cross-drilled holes (D) and described scrap cleaning plant (E) are positioned on described workbench (26);
Described trimming grooving apparatus (C) is connected by described rail plate (30) with the described automatic one-shot forming perforating devices of many cross-drilled holes (D);
The automatic one-shot forming perforating devices of described many cross-drilled holes (D) are connected by described transport roller (33) with described scrap cleaning plant (E);
The head end of described transport roller (33) and described rail plate (30) join.
7. automatic assembly line as claimed in claim 1, it is characterized in that, described trimming grooving apparatus (C) comprising: the first working plate (24), clamping mechanism (25), surface trimming rope saw system (28), and automatic slotting device (29).
8. automatic assembly line as claimed in claim 7, it is characterized in that, in described trimming grooving apparatus (C), described the first working plate (24) is placed on described rail plate (30), it is upper that described clamping mechanism (25) and described surface trimming rope saw system (28) are all positioned at described the first working plate (24), and described automatic slotting device (29) is positioned at the end of described surface trimming rope saw system (28).
9. automatic assembly line as claimed in claim 1, it is characterized in that, the automatic one-shot forming perforating devices of described many cross-drilled holes (D) comprising: the automatic one-shot forming perforating device of many cross-drilled holes frame (31), and the automatic one-shot forming perforating device of many cross-drilled holes mould (32).
10. automatic assembly line as claimed in claim 9, it is characterized in that, in the automatic one-shot forming perforating devices of described many cross-drilled holes (D), the described automatic one-shot forming perforating device of many cross-drilled holes frame (31) is positioned on described workbench (26), and the described automatic one-shot forming perforating device of many cross-drilled holes frame (31) also has one can reciprocating mechanism, and the described automatic one-shot forming perforating device of many cross-drilled holes mould (32) is arranged on described end that can reciprocating mechanism.
11. automatic assembly lines as claimed in claim 2, is characterized in that, described scrap cleaning plant (E) comprising: vacuum absorption device, and brush roll device.
CN201520004112.4U 2015-01-04 2015-01-04 A kind of fiber cloth injecting glue moulded products single mold automatic assembly line Active CN204658984U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104527089A (en) * 2015-01-04 2015-04-22 中国科学院宁波材料技术与工程研究所 Single die automatic production line for fiber cloth glue injection forming products
CN108357119A (en) * 2017-12-27 2018-08-03 中国科学院宁波材料技术与工程研究所 A kind of fiber prepreg material mould heat pressure tinuous production

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104527089A (en) * 2015-01-04 2015-04-22 中国科学院宁波材料技术与工程研究所 Single die automatic production line for fiber cloth glue injection forming products
CN108357119A (en) * 2017-12-27 2018-08-03 中国科学院宁波材料技术与工程研究所 A kind of fiber prepreg material mould heat pressure tinuous production
CN108357119B (en) * 2017-12-27 2020-04-21 中国科学院宁波材料技术与工程研究所 Fiber prepreg mould hot-pressing continuous production line

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