CN204583719U

CN204583719U - A kind of full-automatic paster LED disc-type light-splitting color-separating machine

Info

Publication number: CN204583719U
Application number: CN201520221809.7U
Authority: CN
Inventors: 李兵
Original assignee: DONGGUAN TAIGONG ELECTRONIC MACHINERY TECHNOLOGY Co Ltd
Current assignee: DONGGUAN TAIGONG ELECTRONIC MACHINERY TECHNOLOGY Co Ltd
Priority date: 2015-04-14
Filing date: 2015-04-14
Publication date: 2015-08-26
Anticipated expiration: 2025-04-14

Abstract

The utility model relates to a kind of paster LED light-splitting color-separating machine, espespecially a kind of employing disc-type rotating disk transmits material and uses operation easy, monitor reliable automation equipment to complete a kind of full-automatic paster LED disc-type light-splitting color-separating machine of paster LED color-division work fast, mainly comprise panel beating frame and work system, described work system is primarily of automatic feed mechanism, main turntable mechanism, sorting mechanism and receiving mechanism composition, automatic feed mechanism is adjacent with main turntable mechanism to be arranged on frame working face, sorting mechanism and receiving mechanism are arranged in the frame working cabined below main turntable mechanism respectively, full-automatic paster LED disc-type light-splitting color-separating machine described in the utility model is on the basis of programmable control system manipulation board, realize the work of automation color-division, the mechanism related to during work greatly reduces, operation is more succinct and reliable, make whole work system easy and simple to handle, board running status and failure problems reflection clear and definite.

Description

A kind of full-automatic paster LED disc-type light-splitting color-separating machine

Technical field

The utility model relates to a kind of paster LED light-splitting color-separating machine, espespecially a kind of adopt disc-type rotating disk transmit material and use operation easy, monitor reliable automation equipment to complete a kind of full-automatic paster LED disc-type light-splitting color-separating machine of paster LED color-division work fast.

Background technology

In the processing of LED manufacture of materials and encapsulation process, the different LED material of performance is produced according to different use occasions, and according to the color of LED and performance be LED material mark off Different Package interval, for distinguishing the photochromic of LED, brightness and performance etc., some checkout equipments or manual inspection need be used, but traditional manual color-division is tested and manual technology of the package efficiency is lower, and manual operation easily makes mistakes, therefore industry has manufactured the special inspecting equipment-LED light-splitting color-separating machine of LED color-division, for detecting light, look, the signal of telecommunication, and detect light, look, during the signal of telecommunication, LED bright light must be met, the conditions such as energising, general LED light-splitting color-separating machine is by light, look, the test of electricity concentrates on a test station, because the load of equipment is always limited, therefore also larger limitation can be there is during test, cause testing efficiency and accuracy not high, not only complicated loaded down with trivial details when needs adjustment or maintenance, and quite large impact is brought on the whole flow process of production and processing, make manufacturing schedule delayed, again because circumscribed test function causes increasing of difficulty of test and testing cost indirectly.

For solving above-mentioned test confinement problems, and improve the defect of existing Electronic Testing existence, the applicant in December 1 2014 applying date the number of filing an application be 201410711819.9, name is called a kind of application for a patent for invention of fully automatic high-speed paster LED light-splitting color-separating machine, these innovation and creation provide one to realize effective color-division effect and efficient accurate full-automatic light-splitting color-separating machine, solve the problem of color-division inefficient operation, but because these innovation and creation apply diversified Mechanism Combination work for realizing fully automatic high-speed work, because each mechanism works alone, make the workflow that the color-division need of work of single led material is very long, involved operation also corresponding increase, cause the time of each LED Sorting Materials collection work elongated, the overall work time also extends, have impact on operating efficiency, thus, the invention is intended to openly a kind ofly to reduce job step, accelerates process flow, increases work efficiency and the strong full-automatic paster LED light-splitting color-separating machine of the simple controllability of Mechanism Combination, sorting mechanism in the innovation and creation of its first to file and receiving mechanism are also applied in the invention by the applicant, as shown in Figure 1 and Figure 2, and name with XY sorting mechanism and common receiving mechanism respectively, jointly complete automation field work to coordinate all the other mechanisms.

Summary of the invention

For solving the problem, improve the service behaviour of traditional LED light-splitting color-separating machine that mechanism is numerous and diverse, operation is loaded down with trivial details, the utility model is intended to open a kind of paster LED light-splitting color-separating machine, espespecially a kind of adopt disc-type rotating disk transmit material and use operation easy, monitor reliable automation equipment to complete a kind of full-automatic paster LED disc-type light-splitting color-separating machine of paster LED color-division work fast.

For achieving the above object, the technical solution adopted in the utility model is: a kind of full-automatic paster LED disc-type light-splitting color-separating machine, mainly comprise panel beating frame and work system, on the frame working face that each part of work system is arranged on panel beating frame or in frame working cabined, described light-splitting color-separating machine by programmable control system and tester to order and to monitor work system each part execution work; It is characterized in that: described work system is primarily of automatic feed mechanism, main turntable mechanism, sorting mechanism and receiving mechanism composition, automatic feed mechanism is adjacent with main turntable mechanism to be arranged on frame working face, and sorting mechanism and receiving mechanism are arranged in the frame working cabined below main turntable mechanism respectively;

Described automatic feed mechanism mainly comprises hopper feeding device and vibrating disk, and hopper feeding device is provided with a discharging opening, is arranged on directly over vibrating disk, and vibrating disk is stretched over place of main turntable mechanism by the track that directly shakes; Described main turntable mechanism is fixed on frame working face by four pin falseworks of class four pin table shape, mainly comprise indexing rotary table, separating feed mechanism and around being arranged on integrating sphere measurement mechanism that indexing rotary table periphery works successively, high speed PIN discharge site, XY classify discharge site, described indexing rotary table is circular thin thin class video disc shape rotating disc, be arranged on the middle part of four pin falseworks, the outward flange of indexing rotary table offers the notch of some circular matrixes arrangement; Indexing rotary table outward flange and directly shake between track and be provided with a pair front end rib, is arranged on the LED material passage both sides of track respectively to form the LED material guiding groove being communicated with directly shake track and indexing rotary table notch;

Described separating feed mechanism is made up of LED material separator and rotation blowning installation, LED material separator is arranged on the lower surface of four pin falseworks, mainly comprise front end optical fiber, front track, Air suction pipe joint, be separated electromagnet and be separated push rod, wherein, front end optical fiber is arranged on and edge in the downside of the indexing rotary table notch of track front end vicinity of directly shaking, front track is arranged on the below of the track front end that directly shakes by front track fixed block, simultaneously, track offers just to the suction hole of notch, suction hole lower end is docked with Air suction pipe joint, be separated push rod be separated electromagnet by U-shaped electromagnet holder be arranged on front track under, described rotation blowning installation is arranged on the track front end side that directly shakes, mainly comprise the rotary cylinder axially connected, rotary cylinder holder and rotate and upgrade bar, also comprise inductor, control fiber, front end briquetting be separated gas blow pipe joint, described rotates and upgrades the elongated rod shape structure that bar is class " Z " shape, front end briquetting is fixedly mounted on and rotates and upgrades club head shaft part, the afterbody shaft part rotating and upgrading bar is connected to form rotary cylinder with rotary cylinder by drive rod and can drives the syndeton rotating and upgrading bar and rotate around its afterbody shaft part, front end briquetting offers gas hole, the opening inclination subtend of gas hole is directly shaken track, end be separated gas blow pipe joint and dock,

Described integrating sphere measurement mechanism comprises main mechanism for testing and inspection integrating sphere, inspection integrating sphere and main mechanism for testing are arranged on the upper and lower surface of four pin falseworks respectively, main mechanism for testing mainly comprises stand apparatus, and is arranged on test probe apparatus, electromagnet apparatus and the induction installation in stand apparatus.

Described receiving mechanism comprises high speed PIN receiving mechanism and common receiving mechanism, high speed PIN receiving mechanism is primarily of rewinding base plate, bin pressing plate and drawer type lattice rewinding box composition, the upper surface of bin pressing plate is connected with material receiving tube, support column is provided with between bin pressing plate and rewinding base plate, and form tetragonal body rewinding frame both being connected by support column, rewinding plate upper surface is provided with correcting slide rail, drawer type lattice rewinding box is slidably mounted on correcting slide rail, formed drawer type lattice rewinding box can along slide rail in rewinding frame left, the mounting structure of right direction push-and-pull, simultaneously, the lattice upper surface of drawer type lattice rewinding box offers the splicing hole communicated with material receiving tube, its each lattice place is provided with forward, rear is to the small-sized drawer type rewinding box of push-and-pull campaign.

Described high speed PIN discharge site and the high speed PIN receiving mechanism be arranged in frame working cabined are interconnected by conveying pipeline, and described XY classification discharge site is interconnected with the sorting mechanism be arranged in frame working cabined.

Described sorting mechanism is XY sorting mechanism, is collected to classify the LED material of discharge site from top XY by rewinding pipe, then by pipe under blanking by LED transmission of materials in the common receiving mechanism of below.

In described separating feed mechanism, be separated electromagnet and comprise fixing electromagnet ontology and movable electromagnetic core, separation push rod is arranged on the lower position between guiding groove and indexing rotary table, its top is provided with Compress Spring, the through hole of front track is run through at top can be protruding, bottom is axially installed with electromagnet ontology, electromagnetic core, when forming electromagnet energising or power-off electromagnet ontology and electromagnetic core adhesive or loosen effect and can drive and be separated push rod upwards jack-up or downward compression movement; When described electromagnet energising, electromagnet ontology adsorbs the electromagnetic core of below by magneticaction, and electromagnetic core upwards adsorbs and jack-up can be separated push rod, makes be separated push rod rising jack-up and be blocked between indexing rotary table outward flange and guiding groove; When electromagnet power-off, electromagnet ontology separates with the electromagnetic core of below because magneticaction disappears, and electromagnetic core declines to driving and is separated push rod decline, forms an accessible path between indexing rotary table outward flange and guiding groove.

In the main mechanism for testing of described integrating sphere measurement mechanism, stand apparatus mainly comprises the test seat of honour, test backing plate and test fixed block, test probe apparatus mainly comprises test probe, the seat of honour fixed by probe, counter-base fixed by probe, probe limit base, electromagnet apparatus is made up of electromagnet, the spacing base of electromagnet and electromagnet holder, and induction installation is by closely connecing inductor and sensing chip forms.

Described test fixed block, test backing plate are with to test the seat of honour stacked successively from top to bottom and be fixedly connected with, and be provided with cushion pad between test backing plate and the test seat of honour, test backing plate is while with the plate profile structure of jag, its jag is inlaid with fine-meshed ceramic insert, and ceramic insert is arranged on notch when indexing rotary table is rotated in place just to below; The test seat of honour is inverted "L" shaped structure, comprise the interior re-entrant angle that level board face and vertical plate face and two plate faces are formed, in it, nook is provided with probe and fixes the seat of honour, offer groove in the middle part of the medial surface in vertical plate face, groove thickness and the thickness of electromagnet holder match and electromagnet holder are installed with test seat of honour buckle coordinate; Be fixedly connected with the spacing base of electromagnet bottom the vertical plate face of the test seat of honour, the spacing base upper surface of electromagnet is provided with cushion pad, the electromagnet ontology of electromagnet is coaxially connected with electromagnetic core and is arranged between electromagnet holder and the spacing base of electromagnet simultaneously, and electromagnetic core is fixed the seat of honour through electromagnet holder and probe and offseted; Probe is fixed the seat of honour and probe and is fixed counter-base and be laterally fixedly connected with, and probe is fixed counter-base and probe limit base and is longitudinally fixedly connected with, the seat of honour fixed by probe, counter-base fixed by probe and probe limit base three connects as one in formation, test probe end is fixedly connected on probe limit base, and head end extends upwardly to the pore place that ceramic insert is offered; Closely connect inductor to be set in the perforate of electromagnet holder, include and upperly closely connect inductor and bottom closely connects inductor, sensing chip is arranged on electromagnet holder and is connected with the two with probe limit base simultaneously.

When described electromagnet energising, under magneticaction, electromagnet ontology and the mutual adhesive of electromagnetic core, order about movable electromagnetic core upwards to adsorb, the electromagnetic core moved upward and probe are fixed the seat of honour and are offseted thus promote probe and fix the seat of honour and move upward, and drive the test probe on probe limit base to move upward immediately and the LED material of the pore and indexing rotary table notch that pass ceramic insert taps mutually; When electromagnet power-off, because magneticaction disappears, electromagnet ontology and electromagnetic core are separated from each other, and electromagnetic core drops to home position, test probe is driven when seat of honour decline fixed by probe and drops to home position.

The beneficial effects of the utility model are embodied in: full-automatic paster LED disc-type light-splitting color-separating machine described in the utility model is on the basis of programmable control system manipulation board, realize the work of automation color-division, because the utility model is comparatively in existing light-splitting color-separating machine, the mechanism related to during work greatly reduces, operation is also more succinct and reliable, make whole work system easy and simple to handle, board running status and failure problems reflection clear and definite; The utility model relates to each working link compact siro spinning technology, its coherent work strip is come automatically and the operating efficiency of two-forty, and the mechanism design of each link is careful, and form complete kinematic system, the working alone of each mechanism achieves light-splitting color-separating machine with cooperative relationship and finishes the work safely and reliably.

Accompanying drawing explanation

Fig. 1 is the schematic diagram of sorting mechanism described in the utility model background technology.

Fig. 2 is the schematic diagram of receiving mechanism described in the utility model background technology.

Fig. 3 is the utility model overall structure schematic diagram.

Fig. 4 is the three-dimensional structure diagram that the utility model is arranged on the work system of frame working face.

Fig. 5 is the working state figure of utility model works system failure Ting Xiushi main turntable mechanism.

Fig. 6 is the working state figure of utility model works system main turntable mechanism when normally running.

Fig. 7 is the close-up schematic view of A in Fig. 6 of the present utility model.

Fig. 8 is the STRUCTURE DECOMPOSITION figure of the utility model LED material separator.

Fig. 9 is that the utility model is separated electromagnet and the STRUCTURE DECOMPOSITION figure being separated push rod.

Figure 10 is the three-dimensional structure diagram that the utility model rotates blowning installation.

Figure 11 is the three-dimensional structure diagram of the utility model integrating sphere measurement mechanism.

Figure 12 is the STRUCTURE DECOMPOSITION figure of the utility model integrating sphere measurement mechanism.

Figure 13 is the view that high speed PIN receiving mechanism of the present invention pushes back inwards.

Figure 14 is the view that the utility model high speed PIN receiving mechanism pulls out.

Accompanying drawing mark illustrates: 1-panel beating frame, 2-protective cover, 3-programmable control system, 4-tester, 5-automatic feed mechanism, 6-main turntable mechanism, 7-tetra-pin falsework, 8-XY sorting mechanism, 9-receiving mechanism, 51-hopper feeding device, 52-vibrating disk, 53-directly shakes track, 54-front end rib, 55-guiding groove, 60-indexing rotary table, 61-notch, 62-separating feed mechanism, 63-integrating sphere measurement mechanism, 64-high speed PIN discharge site, 65-XY classifies discharge site, 66-LED material separator, 67-rotates blowning installation, the main mechanism for testing of 68-, 69-checks integrating sphere, 660-front end optical fiber, track before 661-, 662-Air suction pipe joint, 663-is separated electromagnet, 664-is separated push rod, 665-Compress Spring, 666-electromagnet ontology, 667-electromagnetic core, track fixed block before 668-, 669-U type electromagnet holder, 671-rotary cylinder, 672-rotary cylinder holder, 673-rotates and upgrades bar, 674-inductor, 675-control fiber, 676-front end briquetting, 677-is separated gas blow pipe joint, 681-stand apparatus, 682-test probe apparatus, 683-electromagnet apparatus, 684-induction installation, 685-cushion pad, 686-ceramic insert, 6811-tests the seat of honour, 6812-tests backing plate, 6813-tests fixed block, 6821-test probe, the seat of honour fixed by 6822-probe, counter-base fixed by 6823-probe, 6824-probe limit base, 6831-electromagnet, the spacing base of 6832-electromagnet, 6833-electromagnet holder, 6841-sensing chip, 6842-is upper closely connects inductor, 6843-bottom closely connects inductor, 91-high speed PIN receiving mechanism, the common receiving mechanism of 92-, 911-rewinding base plate, 912-bin pressing plate, 913-drawer type lattice rewinding box, 914-material receiving tube, 915-support column, 916-correcting slide rail, 917-splicing hole, 918-small-sized drawer type rewinding box, 919-rewinding Compress Spring.

Detailed description of the invention

Detailed description of the invention of the present utility model is described in detail below in conjunction with accompanying drawing:

A kind of full-automatic paster LED disc-type light-splitting color-separating machine, mainly comprise panel beating frame 1 and work system, on the frame working face that each part of work system is arranged on panel beating frame 1 or in frame working cabined, frame working face is provided with protective cover 2, described light-splitting color-separating machine by programmable control system 3 with tester 4 to order and to monitor work system each part execution work; Described work system forms primarily of automatic feed mechanism 5, main turntable mechanism 6, sorting mechanism and receiving mechanism 9, automatic feed mechanism 5 is adjacent with main turntable mechanism 6 to be arranged on frame working face, and sorting mechanism and receiving mechanism 9 are arranged in the frame working cabined below main turntable mechanism 6 respectively;

Described automatic feed mechanism 5 mainly comprises hopper feeding device 51 and vibrating disk 52, and hopper feeding device 51 is provided with a discharging opening, is arranged on directly over vibrating disk 52, and vibrating disk 52 is stretched over place of main turntable mechanism 6 by the track 53 that directly shakes; Described main turntable mechanism 6 is fixed on frame working face by four pin falseworks 7 of class four pin table shape, mainly comprise indexing rotary table 60, separating feed mechanism 62 and around being arranged on integrating sphere measurement mechanism 63 that indexing rotary table 60 periphery works successively, high speed PIN discharge site 64, XY classify discharge site 65, described indexing rotary table 60 is circular thin thin class video disc shape rotating disc, be arranged on the middle part of four pin falseworks 7, the outward flange of indexing rotary table 60 offers the notch 61 of some circular matrixes arrangement; Indexing rotary table outward flange and directly shake between track 53 and be provided with a pair front end rib 54, the LED material passage both sides being arranged on track are respectively communicated with the LED material guiding groove 55 of directly shake track 53 and indexing rotary table notch to be formed.

Described separating feed mechanism 62 is made up of LED material separator 66 and rotation blowning installation 67, LED material separator 66 is arranged on the lower surface of four pin falseworks 7, mainly comprise front end optical fiber 660, front track 661, Air suction pipe joint 662, be separated electromagnet 663 and be separated push rod 664, wherein, front end optical fiber 660 is arranged on and edge in the downside of the indexing rotary table notch of track 53 front end vicinity of directly shaking, front track 661 is arranged on the below of track 53 front end that directly shakes by front track fixed block 668, simultaneously, track 661 offers just to the suction hole of notch 61, suction hole lower end is docked with Air suction pipe joint 662, be separated push rod 664 be separated electromagnet 663 by U-shaped electromagnet holder 669 be arranged on front track 661 under, in described separating feed mechanism 62, be separated electromagnet 663 and comprise fixing electromagnet ontology 666 and movable electromagnetic core 667, separation push rod 664 is arranged on the lower position between guiding groove 55 and indexing rotary table 60, its top is provided with Compress Spring 665, the through hole of front track 661 is run through at top can be protruding, bottom is axially installed with electromagnet ontology 666, electromagnetic core 667, when forming electromagnet energising or power-off electromagnet ontology 666 and electromagnetic core 667 adhesive or loosen effect and can drive and be separated push rod 664 upwards jack-up or downward compression movement, when described electromagnet energising, electromagnet ontology 666 adsorbs the electromagnetic core 667 of below by magneticaction, electromagnetic core 667 upwards adsorbs and jack-up can be separated push rod 664, makes to be separated push rod 664 and to rise jack-up be blocked between indexing rotary table outward flange and guiding groove 55, when electromagnet power-off, electromagnet ontology 666 separates with the electromagnetic core 667 of below because magneticaction disappears, and electromagnetic core 667 declines and drives separation push rod 664 to decline, and forms an accessible path between indexing rotary table outward flange and guiding groove 55, due to edge in the downside that front end optical fiber 660 is arranged on indexing rotary table notch, when there is LED material at notch 61 place, LED material blocks front end optical fiber 660, when front end optical fiber 660 is blocked by the product put in place, fiber amplifier signal changes, subsequently by signal feedback to PLC programmable control system 3, according to being input to program in machine code, PLC programmable control system 3 controls electromagnet action, be separated push rod 664 jack-up, by next LED material and the LED material isolates put in place, motor driving indexing rotary table 60 rotates and drives the LED material of current notch 61 to rotate, then next notch turns to and makes notch 61 and front end guiding groove 55 just right with track 53 adjacent that directly shakes, and indexing rotary table 60 stops operating, front end optical fiber 660 detects in indexing rotary table notch and lacks material, be separated push rod 664 to decline, LED material puts in place the notch of vacancy fast, front end optical fiber 660 detects LED material and puts in place, be separated push rod 664 jack-up again, notch 61 feeding work at each station is completed with this.

Described rotation blowning installation 67 is arranged on the track 53 front end side that directly shakes, mainly comprise the rotary cylinder 671 axially connected, rotary cylinder holder 672 and rotate and upgrade bar 673, also comprise inductor 674, control fiber 675, front end briquetting 676 be separated gas blow pipe joint 677, described rotates and upgrades the elongated rod shape structure that bar 673 is class " Z " shape, front end briquetting 676 is fixedly mounted on and rotates and upgrades bar 673 head shaft part, the afterbody shaft part rotating and upgrading bar 673 is connected to form rotary cylinder 671 with rotary cylinder 671 by drive rod and can drives the syndeton rotating and upgrading bar 673 and rotate around its afterbody shaft part, front end briquetting 676 offers gas hole, the opening inclination subtend of gas hole is directly shaken track 53, end be separated gas blow pipe joint 677 and dock, when work system breaks down, PLC programmable control system 3 controls to rotate and upgrade bar 673 and rotates toward the notch place of indexing rotary table, and gear is at notch place, and system gives the alarm, and time-out directly shakes, the LED material of track 53 is carried toward the notch place of indexing rotary table.

Described integrating sphere measurement mechanism 63 comprises main mechanism for testing 68 and inspection integrating sphere 69, inspection integrating sphere 69 and main mechanism for testing 68 are arranged on the upper and lower surface of four pin falseworks 7 respectively, main mechanism for testing 68 mainly comprises stand apparatus 681, and is arranged on test probe apparatus 682, electromagnet apparatus 683 and the induction installation 684 in stand apparatus 681;

In the main mechanism for testing 68 of described integrating sphere measurement mechanism 63, stand apparatus 681 mainly comprises the test seat of honour 6811, test backing plate 6812 and test fixed block 6813, test probe apparatus 682 mainly comprises test probe 6821, the seat of honour 6822 fixed by probe, counter-base 6823 fixed by probe, probe limit base 6824, electromagnet apparatus 683 is made up of electromagnet 6831, the spacing base 6832 of electromagnet and electromagnet holder 6833, and induction installation 684 is by closely connecing inductor and sensing chip 6841 forms;

Described test fixed block 6813, test backing plate 6812 are with to test the seat of honour 6811 stacked successively from top to bottom and be fixedly connected with, and be provided with cushion pad 685 between test backing plate 6812 and the test seat of honour 6811, test backing plate 6812 is while with the plate profile structure of jag, its jag is inlaid with fine-meshed ceramic insert 686, and ceramic insert 686 is arranged on notch 61 when indexing rotary table 60 is rotated in place just to below; The test seat of honour 6811 is inverted "L" shaped structure, comprise the interior re-entrant angle that level board face and vertical plate face and two plate faces are formed, in it, nook is provided with probe and fixes the seat of honour 6822, offer groove in the middle part of the medial surface in vertical plate face, groove thickness and the thickness of electromagnet holder 6833 match and electromagnet holder 6833 are installed with the test seat of honour 6811 buckle coordinate; Be fixedly connected with the spacing base 6832 of electromagnet bottom the vertical plate face of the test seat of honour 6811, electromagnet spacing base 6832 upper surface is provided with cushion pad 685, the electromagnet ontology of electromagnet 6831 is coaxially connected with electromagnetic core and is arranged between electromagnet holder 6833 and the spacing base 6832 of electromagnet simultaneously, and electromagnetic core is fixed the seat of honour 6822 through electromagnet holder 6833 and probe and offseted; Probe is fixed the seat of honour 6822 and probe and is fixed counter-base 6823 and be laterally fixedly connected with, and probe is fixed counter-base 6823 and probe limit base 6824 and is longitudinally fixedly connected with, the seat of honour 6822 fixed by formation probe, probe is fixed counter-base 6823 and connected as one with probe limit base 6824 three, test probe 6821 end is fixedly connected on probe limit base 6824, and head end extends upwardly to the pore place that ceramic insert 686 is offered; Closely connect inductor to be set in the perforate of electromagnet holder 6833, include and upperly closely connect inductor 6842 and bottom closely connects inductor 6843, sensing chip 6841 is arranged on electromagnet holder 6833 and is connected with the two with probe limit base 6824 simultaneously;

When described electromagnet energising, under magneticaction, electromagnet ontology and the mutual adhesive of electromagnetic core, order about movable electromagnetic core upwards to adsorb, the electromagnetic core moved upward and probe are fixed the seat of honour 6822 and are offseted thus promote probe and fix the seat of honour 6822 and move upward, and drive the test probe 6821 on probe limit base 6824 to move upward immediately and the LED material of the pore and indexing rotary table notch that pass ceramic insert 686 taps mutually; When electromagnet power-off, because magneticaction disappears, electromagnet ontology and electromagnetic core separated from each other, electromagnetic core drops to home position, makes test probe 6821 fix to drive when the seat of honour 6822 declines at probe and drop to home position.

Described receiving mechanism 9 comprises high speed PIN receiving mechanism 91 and common receiving mechanism 92, high speed PIN receiving mechanism 91 is primarily of rewinding base plate 911, bin pressing plate 912 and drawer type lattice rewinding box 913 form, the upper surface of bin pressing plate 912 is connected with material receiving tube 914, support column 915 is provided with between bin pressing plate 912 and rewinding base plate 911, and form tetragonal body rewinding frame both being connected by support column 915, rewinding base plate 911 upper surface is provided with correcting slide rail 916, drawer type lattice rewinding box 913 is slidably mounted on correcting slide rail 916, formed drawer type lattice rewinding box 913 can along slide rail in rewinding frame left, the mounting structure of right direction push-and-pull, simultaneously, the lattice upper surface of drawer type lattice rewinding box 913 offers the splicing hole 917 communicated with material receiving tube 914, its each lattice place is provided with forward, rear is to the small-sized drawer type rewinding box 918 of push-and-pull campaign, the end of the support column 915 of high speed PIN receiving mechanism 91 is provided with rewinding Compress Spring 919, support column 915 can upper and lowerly be stretched, and drive bin pressing plate 912 upwards to rise, high speed PIN receiving mechanism 91 also includes cylinder and inductor, when inductor senses that the drawer type lattice rewinding box 913 collecting LED material completely fills, air cylinder driven drawer type lattice rewinding box 913 pulls out outward, and small-sized drawer type rewinding box 918 pull-out feedings of the method by artificial push-and-pull also push back in drawer type lattice rewinding box 913,

Described high speed PIN discharge site 64 is interconnected by conveying pipeline with the high speed PIN receiving mechanism 91 be arranged in frame working cabined, and described XY classification discharge site 65 is interconnected with the sorting mechanism be arranged in frame working cabined; Described sorting mechanism is XY sorting mechanism 8, is collected to classify the LED material of discharge site 65 from top XY by rewinding pipe, then by pipe under blanking by LED transmission of materials in the common receiving mechanism 92 of below.

A kind of method of work of full-automatic paster LED disc-type light-splitting color-separating machine comprises the following steps:

The length of run code of S1, setting PLC programmable control system 3, open the power supply of work system subsequently, the hopper then toward automatic feed mechanism 5 provides LED material;

S2, LED material is acted on by hopper feeding device 51 and vibrating disk 52 and automatically transmits LED material to indexing rotary table 60 place;

S3, separating feed mechanism 62 control the jack-up or the decline that are separated push rod 664, thus control LED material falls into the different notches of the indexing rotary table 60 of rotation successively;

S4, LED material stepping to be classified, the paster LED material of specifying one of them gear maximum is discharged from high speed PIN discharge site 64 and is collected high speed PIN receiving mechanism 91, all the other paster LED materials are discharged from XY classification discharge site 65 and via XY sorting mechanism 8 sifting sort, finally collect in common receiving mechanism 92.

Use full-automatic paster LED disc-type light-splitting color-separating machine described in the utility model and described method of work, its beneficial effect is embodied in:

First, main turntable mechanism 6 of the present utility model adopts disc-type indexing rotary table, owing to indexing rotary table 60 being provided with the notch 61 conformed to LED material shape, LED material is transported to the process of notch 61 from guiding groove 55 and can realizes material positioning function, eliminate in conventional processes and utilize material fetching mechanism and detent mechanism material to be transported to the tedious steps on rotating disk, and under mechanism's sophisticated design, make positioning function more accurate, it is more accurate to test, save cost and time because mechanism reduces again simultaneously, the maintenance in later stage also becomes simple because mechanism is simple and operation is succinct and optimizes,

Then, the LED material separator 66 of separating feed mechanism 62 of the present utility model make use of electromagnet and drives and be separated that push rod 664 moves to realize LED material separate front and back on delivery track, charging is orderly, electromagnet not only mechanism is simple, reaction action fast (the electromagnet response time is 2-3ms), and volume little, take up room little, the mounting arrangement of integrated model can be convenient to, rotating blowning installation 67 not only can rely on the gas hole rotating and upgrading and arrange in bar 673 to accelerate the conveying of LED material, can also when mechanisms fail, utilize rotary cylinder 671 driving to rotate and upgrade bar 673 to rotate, front end briquetting 676 is kept off directly to shake between track 53 and indexing rotary table 60, so that operating personnel check failures and the exclusion fault, strengthen automatization level, whether inductor wherein can detect separation push rod 664 and put in place, when being separated push rod 664 and pushing up product, electromagnetic core just cannot be fitted with electromagnet ontology, circular patch on electromagnetic core will rest in the detection range of inductor, inductor signal conditioning now can not meet indexing rotary table 60 and move, this situation board of programming is reported to the police and is shut down, manually fix a breakdown, effectively product and indexing rotary table 60 are protected,

Thirdly, integrating sphere measurement mechanism 63 of the present utility model adopts electromagnet as probe motion power, there is fast response time, cost is low, structure is simple, volume is little, easy maintenance, the advantages such as noiselessness, two closely connect the position that inductor is used for judging probe peak and minimum point respectively, interfere for preventing test probe 6821 and indexing rotary table 60 from moving to produce, , damage probe or rotating disk, whether indexing rotary table 60 can detect test probe 6821 in minimum point before moving, by bottom closely connect inductor 6843(closely connect inductor adopt be a kind of metal detector, when metal object is close to inductor probe certain position, on inductor, signal can change) judge that probe fixes the seat of honour 6822 whether in detection range, thus whether discriminating test probe 6821 returns to bottom, guarantee that indexing rotary table 60 motion can not bump against probe, the upper inductor 6842 that closely connects is used to judge that probe arrives time of peak, using between now as starting to trigger test probe 6821 time and starting test, check integrating sphere 69 precise information of test to be fed back to timely and effectively in system,

Finally, two receiving mechanism cooperation of the present utility model, shorten working hours, due in production LED materials process, the LED product that some are comparatively commonly used can be produced, the LED material the most frequently used with this and other materials are divided into two kinds of gear classifications, undertaken by integrating sphere measurement mechanism 63 pairs of LED materials color-division test and feedback result after, classify as conventional LED material and export to high speed PIN receiving mechanism 91 with this material of quick collection by high speed PIN discharge site 64, all the other materials still need to carry out classification and sort out, then exporting to XY sorting mechanism punishment class by XY classification discharge site 65 drops in common receiving mechanism 92 again, two receiving mechanisms work simultaneously, efficiency is promoted greatly, and the method for work of intelligence not only improves production capacity, qualified products rate, and save a large amount of manpower and materials, operator is worked lighter, monitor more convenient.

The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, the technical staff of the industry, under the inspiration of the technical program, some distortion and amendment can be made, every above embodiment is done according to technical spirit of the present utility model any amendment, equivalent variations and modification, all still belong in the scope of technical solutions of the utility model.

Claims

1. a full-automatic paster LED disc-type light-splitting color-separating machine, mainly comprise panel beating frame and work system, on the frame working face that each part of work system is arranged on panel beating frame or in frame working cabined, described light-splitting color-separating machine by programmable control system and tester to order and to monitor work system each part execution work; It is characterized in that: described work system is primarily of automatic feed mechanism, main turntable mechanism, sorting mechanism and receiving mechanism composition, automatic feed mechanism is adjacent with main turntable mechanism to be arranged on frame working face, and sorting mechanism and receiving mechanism are arranged in the frame working cabined below main turntable mechanism respectively;

2. a kind of full-automatic paster LED disc-type light-splitting color-separating machine according to claim 1, it is characterized in that: described receiving mechanism comprises high speed PIN receiving mechanism and common receiving mechanism, high speed PIN receiving mechanism is primarily of rewinding base plate, bin pressing plate and drawer type lattice rewinding box composition, the upper surface of bin pressing plate is connected with material receiving tube, support column is provided with between bin pressing plate and rewinding base plate, and form tetragonal body rewinding frame both being connected by support column, rewinding plate upper surface is provided with correcting slide rail, drawer type lattice rewinding box is slidably mounted on correcting slide rail, formed drawer type lattice rewinding box can along slide rail in rewinding frame left, the mounting structure of right direction push-and-pull, simultaneously, the lattice upper surface of drawer type lattice rewinding box offers the splicing hole communicated with material receiving tube, its each lattice place is provided with forward, rear is to the small-sized drawer type rewinding box of push-and-pull campaign.

3. a kind of full-automatic paster LED disc-type light-splitting color-separating machine according to claim 1, it is characterized in that: described high speed PIN discharge site and the high speed PIN receiving mechanism be arranged in frame working cabined are interconnected by conveying pipeline, described XY classification discharge site is interconnected with the sorting mechanism be arranged in frame working cabined.

4. a kind of full-automatic paster LED disc-type light-splitting color-separating machine according to claim 1, it is characterized in that: described sorting mechanism is XY sorting mechanism, collected by rewinding pipe and to classify the LED material of discharge site from top XY, then by pipe under blanking by LED transmission of materials in the common receiving mechanism of below.

5. a kind of full-automatic paster LED disc-type light-splitting color-separating machine according to claim 1, it is characterized in that: in described separating feed mechanism, be separated electromagnet and comprise fixing electromagnet ontology and movable electromagnetic core, separation push rod is arranged on the lower position between guiding groove and indexing rotary table, its top is provided with Compress Spring, the through hole of front track is run through at top can be protruding, bottom and electromagnet ontology, electromagnetic core is axially installed, form the adhesive of electromagnet ontology and electromagnetic core when electromagnet energising or power-off or loosen effect and can drive and be separated push rod upwards jack-up or compression movement downwards, when described electromagnet energising, electromagnet ontology adsorbs the electromagnetic core of below by magneticaction, and electromagnetic core upwards adsorbs and jack-up can be separated push rod, makes be separated push rod rising jack-up and be blocked between indexing rotary table outward flange and guiding groove, when electromagnet power-off, electromagnet ontology separates with the electromagnetic core of below because magneticaction disappears, and electromagnetic core declines to driving and is separated push rod decline, forms an accessible path between indexing rotary table outward flange and guiding groove.

6. a kind of full-automatic paster LED disc-type light-splitting color-separating machine according to claim 1, it is characterized in that: in the main mechanism for testing of described integrating sphere measurement mechanism, stand apparatus mainly comprises the test seat of honour, test backing plate and test fixed block, test probe apparatus mainly comprises test probe, the seat of honour fixed by probe, counter-base fixed by probe, probe limit base, electromagnet apparatus is made up of electromagnet, the spacing base of electromagnet and electromagnet holder, and induction installation is by closely connecing inductor and sensing chip forms.

7. a kind of full-automatic paster LED disc-type light-splitting color-separating machine according to claim 6, it is characterized in that: described test fixed block, test backing plate are with to test the seat of honour stacked successively from top to bottom and be fixedly connected with, and be provided with cushion pad between test backing plate and the test seat of honour, test backing plate is while with the plate profile structure of jag, its jag is inlaid with fine-meshed ceramic insert, and ceramic insert is arranged on notch when indexing rotary table is rotated in place just to below; The test seat of honour is inverted "L" shaped structure, comprise the interior re-entrant angle that level board face and vertical plate face and two plate faces are formed, in it, nook is provided with probe and fixes the seat of honour, offer groove in the middle part of the medial surface in vertical plate face, groove thickness and the thickness of electromagnet holder match and electromagnet holder are installed with test seat of honour buckle coordinate; Be fixedly connected with the spacing base of electromagnet bottom the vertical plate face of the test seat of honour, the spacing base upper surface of electromagnet is provided with cushion pad, the electromagnet ontology of electromagnet is coaxially connected with electromagnetic core and is arranged between electromagnet holder and the spacing base of electromagnet simultaneously, and electromagnetic core is fixed the seat of honour through electromagnet holder and probe and offseted; Probe is fixed the seat of honour and probe and is fixed counter-base and be laterally fixedly connected with, and probe is fixed counter-base and probe limit base and is longitudinally fixedly connected with, the seat of honour fixed by probe, counter-base fixed by probe and probe limit base three connects as one in formation, test probe end is fixedly connected on probe limit base, and head end extends upwardly to the pore place that ceramic insert is offered; Closely connect inductor to be set in the perforate of electromagnet holder, include and upperly closely connect inductor and bottom closely connects inductor, sensing chip is arranged on electromagnet holder and is connected with the two with probe limit base simultaneously.

8. a kind of full-automatic paster LED disc-type light-splitting color-separating machine according to claim 7, it is characterized in that: when described electromagnet energising, under magneticaction, electromagnet ontology and the mutual adhesive of electromagnetic core, order about movable electromagnetic core upwards to adsorb, the electromagnetic core moved upward and probe are fixed the seat of honour and are offseted thus promote probe and fix the seat of honour and move upward, and drive the test probe on probe limit base to move upward immediately and the LED material of the pore and indexing rotary table notch that pass ceramic insert taps mutually; When electromagnet power-off, because magneticaction disappears, electromagnet ontology and electromagnetic core are separated from each other, and electromagnetic core drops to home position, test probe is driven when seat of honour decline fixed by probe and drops to home position.