CN204524517U - The automatic deposition apparatus of scrapper conveyor ledge - Google Patents

The automatic deposition apparatus of scrapper conveyor ledge Download PDF

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Publication number
CN204524517U
CN204524517U CN201520209659.8U CN201520209659U CN204524517U CN 204524517 U CN204524517 U CN 204524517U CN 201520209659 U CN201520209659 U CN 201520209659U CN 204524517 U CN204524517 U CN 204524517U
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China
Prior art keywords
adjusting device
arm
lateral adjustments
mounting pipe
adjustment
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CN201520209659.8U
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Chinese (zh)
Inventor
王春普
程丹
潘建民
付转
李亚辉
李红
张焕之
武倩倩
井洪泉
汪龙涛
谢秋红
王春伟
田志伟
王双辉
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PINGMEI SHENMA MACHINERY EQUIPMENT GROUP HENAN HEAVY MACHINERY Co Ltd
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PINGMEI SHENMA MACHINERY EQUIPMENT GROUP HENAN HEAVY MACHINERY Co Ltd
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Priority to CN201520209659.8U priority Critical patent/CN204524517U/en
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Publication of CN204524517U publication Critical patent/CN204524517U/en
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Abstract

The utility model discloses the automatic deposition apparatus of a kind of scrapper conveyor ledge, comprise carbon dioxide welding machine, the track that front and back extend, the railcar that track is arranged, the vertical support bar that railcar is arranged, be arranged on the lateral adjustments arm on support bar top, to be arranged on lateral adjustments arm and to be positioned at the vertical adjustment arm of support bar left, be installed in the mounting plate on vertical adjustment arm, be positioned at the support of track left and be arranged on the ledge of the scraper conveyor middle groove that on support and front and back extend, the utility model is a kind of reduction labour intensity, the automatic deposition apparatus of scrapper conveyor ledge of increasing work efficiency.

Description

The automatic deposition apparatus of scrapper conveyor ledge
Technical field
The utility model relates to the automatic deposition apparatus of a kind of scrapper conveyor ledge.
Background technology
Scrapper conveyor, as the typical products of In Modern Mine, plays a decisive role in coal production, is the indispensable key equipment in each ore deposit.At present, scrapper conveyor repair re-use become cost low, make full use of resource, duration short, suit and produce actual wisdom and select.It is the most important thing that scrapper conveyor is repaired that intermediate channel is repaired, accounting more than 60%.
At present, intermediate channel repair in maximal workload and be the most highly difficultly that ledge wearability is thermally welded.Deposition requires that in 1.5 meters of length, weld seam linearity keeps evenly, an intermediate channel needs the inclined-plane of 3 angles, the minimum 5 road depositions in inclined-plane, mostly adopts artificial hand torch, by operating personnel under the mal-condition being full of weld fumes, arc light, the crowded long working together of many people.Deposition intermediate channel needs operating personnel constant 3 hours.Under the prerequisite of high strength like this, continuous operation, artificial deposition linearity is greatly crooked, often occurs deposition defect, solder skip, checks and accepts first-time qualification rate very low.Muscle power, the morale consumption of operating personnel are very large, often cause whole scrapper conveyor to repair the duration and delay, greatly fettered the production development of enterprise.The thermally welded bottleneck becoming production and administration of intermediate channel.
Utility model content
The purpose of this utility model is to provide a kind of automatic deposition apparatus of scrapper conveyor ledge reducing labour intensity, increase work efficiency.
For achieving the above object, the utility model adopts following technical scheme: the automatic deposition apparatus of scrapper conveyor ledge, comprise carbon dioxide welding machine, the track that front and back extend, the railcar that track is arranged, the vertical support bar that railcar is arranged, be arranged on the lateral adjustments arm on support bar top, to be arranged on lateral adjustments arm and to be positioned at the vertical adjustment arm of support bar left, be installed in the mounting plate on vertical adjustment arm, be positioned at the support of track left and be arranged on the ledge of the scraper conveyor middle groove that on support and front and back extend, the notch of described ledge upper groove is towards upper right side, the welding gun of carbon dioxide welding machine is installed on described mounting plate, the rifle head of welding gun stretch into groove and with the groove face relative set of groove, described lateral adjustments arm is arranged on support bar by the first adjusting device, vertical adjustment arm is arranged on lateral adjustments arm by the second adjusting device and the 3rd adjusting device, first adjusting device, the second adjusting device and the 3rd adjusting device are adjusting device, described adjusting device comprises the stop collar regulating mounting pipe, hand wheel shaft, the handwheel of hand wheel shaft one end setting, the gear of hand wheel shaft other end setting and be set in hand wheel shaft outer ring, stop collar is installed in and regulates on mounting pipe lateral surface, regulates corresponding gear on the tube wall of mounting pipe to be provided with engaging hole, on lateral adjustments facies lateralis brachii, transversely regulating arm length direction arranges several teeth groove in interval successively, moving tooth is formed between adjacent two teeth groove on lateral adjustments facies lateralis brachii, on vertical adjustment facies lateralis brachii, vertically regulating arm length direction arranges several teeth groove in interval successively, also moving tooth is formed between adjacent two teeth groove on vertical adjustment facies lateralis brachii, the adjustment mounting pipe of described first adjusting device is installed on support bar, in the adjustment mounting pipe that lateral adjustments arm is plugged on the first adjusting device and can transverse shifting, the gear of the first adjusting device is meshed with the moving tooth on lateral adjustments arm by the engaging hole in the first adjusting device, the left side of described lateral adjustments arm is stretched out outside the adjustment mounting pipe of the first adjusting device, the left side of lateral adjustments arm is plugged in the adjustment mounting pipe of the second adjusting device, and the gear of the second adjusting device is meshed with the moving tooth on lateral adjustments arm by the engaging hole in the second adjusting device, the described adjustment mounting pipe of the 3rd adjusting device is fixedly connected with the adjustment mounting pipe of the second adjusting device, vertical adjustment arm is plugged in the adjustment mounting pipe of the 3rd adjusting device, and the gear of the 3rd adjusting device is meshed with the moving tooth on vertical adjustment arm by the engaging hole in the 3rd adjusting device, vertical adjustment arm is vertically disposed with two spacing anchor ears, the adjustment mounting pipe of described 3rd adjusting device is folded between two spacing anchor ears.
The automatic deposition apparatus of scrapper conveyor ledge described in the utility model, adopts track structure, realizes automatic welding, after one weld seam is run through, utilize homemade governor motion---and first, second, third adjusting device, manually adjusts position while welding, again welding automatically.This installation cost is low, successful, completely solves a difficult problem for large, the ineffective puzzlement production and administration of labor strength, guarantees to produce the duration, improves product quality and acceptable quality level, alleviates the labour intensity of personnel.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the A-A view in Fig. 1;
Fig. 4 is the B-B view in Fig. 1;
Fig. 5 is the C direction view in Fig. 4;
Fig. 6 is the structural representation of lateral adjustments arm;
Fig. 7 is the structural representation of vertical adjustment arm.
Detailed description of the invention
By the automatic deposition apparatus of scrapper conveyor ledge shown in Fig. 1-Fig. 7, the vertical support bar 8 comprise carbon dioxide welding machine 9, the track 11 that front and back extend, the railcar 10 that track 11 is arranged, railcar 10 being arranged, be arranged on support bar 8 top lateral adjustments arm 7, be arranged on lateral adjustments arm 7 and be positioned at the vertical adjustment arm 3 of support bar 8 left, the mounting plate 4 be installed on vertical adjustment arm 3, be positioned at the support 12 of track 11 left and be arranged on the ledge 13 of the scraper conveyor middle groove that on support 12 and front and back extend.The ledge 13 of scraper conveyor middle groove is prior art, therefore does not describe in detail.
Described track 11 comprises the track plates 14 that about two parallel interval are arranged and the connecting plate 15 being connected to the left and right extension between two track plates 14, and track plates 14 is that front and back extend, and connecting plate 15 is that interval arranges several successively from front to back.
The two pairs of wheels 17 arranged before and after described railcar 10 comprises on base 16 and base 16, the often pair of wheel 17 include between left and right every two wheels 17, paired left and right two wheel 17 lays respectively on two track plates 14 of left and right, and railcar 10 can move forward and backward along track 11.
Ledge 13 is arranged on track 11 left for parallel interval, and the notch of described ledge 13 upper groove 1 is towards upper right side.
Lateral adjustments arm 7 and vertical adjustment arm 3 are made by tubing, lateral adjustments arm 7 is horizontal-extending, lateral adjustments arm 7 is arranged on support bar 8 by the first adjusting device 5, vertical adjustment arm 3 and support bar 8 are vertical extension, vertical adjustment arm 3 is parallel interval is arranged on support bar 8 left, and vertical adjustment arm 3 is arranged on lateral adjustments arm 7 by the second adjusting device 22 and the 3rd adjusting device 23.
First adjusting device 5, second adjusting device 22 and the 3rd adjusting device 23 are adjusting device, described adjusting device comprises the stop collar 20 regulating mounting pipe 26, hand wheel shaft 19, the handwheel 18 of hand wheel shaft 19 one end setting, the gear 21 of hand wheel shaft 19 other end setting and be set in hand wheel shaft 19 outer ring, the stop collar 20 of adjusting device is installed on adjustment mounting pipe 26 lateral surface of this adjusting device, hand wheel shaft 19 and stop collar 20 are all positioned at and regulate outside mounting pipe 26, and handwheel 18 and gear 21 are all positioned at outside the two ends of corresponding stop collar 20.Corresponding gear 21 on the tube wall of mounting pipe 26 is regulated to be provided with engaging hole; Hand wheel shaft 19 in same adjusting device is perpendicular with adjustment mounting pipe 26.
On lateral adjustments arm 7 lateral surface, transversely regulating arm 7 length direction (i.e. left and right directions) arranges several teeth groove in interval successively, form moving tooth 6 between adjacent two teeth groove on lateral adjustments arm 7 lateral surface, the several moving teeth 6 on lateral adjustments arm 7 lateral surface are also that transversely regulating arm 7 length direction is arranged at interval successively.
On vertical adjustment arm 3 lateral surface, vertically regulating arm 3 length direction (i.e. upper and lower vertical direction) arranges several teeth groove in interval successively, also form moving tooth 6 between adjacent two teeth groove on vertical adjustment arm 3 lateral surface, the several moving teeth 6 on vertical adjustment arm 3 lateral surface are that vertically regulating arm 3 length direction is arranged at interval successively.
The adjustment mounting pipe 26 of described first adjusting device 5 is installed on support bar 8, in the adjustment mounting pipe 26 that lateral adjustments arm 7 is plugged on the first adjusting device 5 and can left and right transverse shifting, lateral adjustments arm 7 passes from the pore of the adjustment mounting pipe 26 of the first adjusting device 5, the two ends, left and right of lateral adjustments arm 7 are stretched out outside the two ends, left and right of the adjustment mounting pipe 26 of the first adjusting device 5 respectively, gear 21 in first adjusting device 5 is meshed with the moving tooth 6 on lateral adjustments arm 7 by the engaging hole (engaging hole in the adjustment mounting pipe 26 of the first adjusting device 5) in the first adjusting device 5.
The left side of lateral adjustments arm 7 is stretched out outside the adjustment mounting pipe 26 of the first adjusting device 5 left, the left side of lateral adjustments arm 7 is plugged in the adjustment mounting pipe 26 of the second adjusting device 22, namely the left side of lateral adjustments arm 7 is passed from the pore of the adjustment mounting pipe 26 of the second adjusting device 22, and the gear 21 in the second adjusting device 22 is meshed with the moving tooth 6 on lateral adjustments arm 7 left side by the engaging hole (engaging hole in the adjustment mounting pipe 26 of the second adjusting device 22) in the second adjusting device 22.The adjustment mounting pipe 26 of lateral adjustments arm 7 and the first adjusting device 5 and the adjustment mounting pipe 26 of lateral adjustments arm 7 and the second adjusting device 5 are matched in clearance, and the second adjusting device 5 can transversely move left and right by regulating arm 7.
The adjustment mounting pipe 26 of described 3rd adjusting device 23 is fixedly connected with the adjustment mounting pipe 26 of the second adjusting device 22,3rd adjusting device 23 is positioned at the rear side of the second adjusting device 22, certainly, vertical adjustment arm 3 is also located at the rear side of lateral adjustments arm 7, be plugged in the adjustment mounting pipe 26 of the 3rd adjusting device 23 in the middle part of vertical adjustment arm 3, pass from the pore of the adjustment mounting pipe 26 of the 3rd adjusting device 23 in the middle part of vertical adjustment arm 3, the gear 21 of the 3rd adjusting device 23 is meshed with the moving tooth 6 on vertical adjustment arm 3 by the engaging hole of the 3rd adjusting device 23.The adjustment mounting pipe 26 of vertical adjustment arm 3 and the 3rd adjusting device 23 is matched in clearance, and vertical adjustment arm 3 can move up and down.
Two spacing anchor ears 27 setting up and down on vertical adjustment arm 3, the adjustment mounting pipe 26 of described 3rd adjusting device 23 is folded between two spacing anchor ears 27, two spacing anchor ears 27 keep off the upper side and lower side of the adjustment mounting pipe 26 of establishing the 3rd adjusting device 23 respectively, spacing to carry out.
Described mounting plate 4 be fixedly arranged on vertical adjustment arm 3 bottom and be positioned at downside spacing anchor ear 27 below, the welding gun 2 of carbon dioxide welding machine 9 is installed on described mounting plate 4, the rear of mounting plate 4 is interval with clamping plate 24, clamping plate 24 are fastenedly connected with mounting plate 4 by upper and lower two bolts 25, described welding gun 2 is folded between mounting plate 4 and clamping plate 24, welding gun 2 between upper and lower two bolts 25, in the groove 1 that the rifle head of welding gun 2 stretches into ledge 13 and with the groove face relative set of groove 1.
The automatic deposition apparatus of scrapper conveyor ledge described in the utility model, when regulating location, the right position of lateral adjustments arm 7 can be regulated in the horizontal by the handwheel 18 rotating the first adjusting device 5, the handwheel 18 rotating the second adjusting device 22 can the right position of lateral adjustments vertical adjustment arm 3, rotate the upper-lower position of the adjustable mounting plate 4 of handwheel 18 of the 3rd adjusting device 23, the i.e. upper-lower position of adjustable welding gun 2, after mounting plate 4 adjustment puts in place, by upper, lower two spacing anchor ears 27 are clamped on vertical adjustment arm 3, to carry out spacing to the adjustment mounting pipe 26 of the 3rd adjusting device 23.
The automatic deposition apparatus of scrapper conveyor ledge described in the utility model, adopts track 11 structure, realizes automatic welding, after one weld seam is run through, utilizing homemade governor motion---first, second, third adjusting device 23, manually adjusts position while welding, again welding automatically.Pass through carbon-dioxide arc welding; make the groove groove face of ledge 13 forms one overlay; greatly strengthen wearability; this installation cost is low; successful, completely solves a difficult problem for large, the ineffective puzzlement production and administration of labor strength, guarantees to produce the duration; improve product quality and acceptable quality level, alleviate the labour intensity of personnel.

Claims (1)

1. the automatic deposition apparatus of scrapper conveyor ledge, it is characterized in that: comprise carbon dioxide welding machine, the track that front and back extend, the railcar that track is arranged, the vertical support bar that railcar is arranged, be arranged on the lateral adjustments arm on support bar top, to be arranged on lateral adjustments arm and to be positioned at the vertical adjustment arm of support bar left, be installed in the mounting plate on vertical adjustment arm, be positioned at the support of track left and be arranged on the ledge of the scraper conveyor middle groove that on support and front and back extend, the notch of described ledge upper groove is towards upper right side, the welding gun of carbon dioxide welding machine is installed on described mounting plate, the rifle head of welding gun stretch into groove and with the groove face relative set of groove, described lateral adjustments arm is arranged on support bar by the first adjusting device, vertical adjustment arm is arranged on lateral adjustments arm by the second adjusting device and the 3rd adjusting device, first adjusting device, the second adjusting device and the 3rd adjusting device are adjusting device, described adjusting device comprises the stop collar regulating mounting pipe, hand wheel shaft, the handwheel of hand wheel shaft one end setting, the gear of hand wheel shaft other end setting and be set in hand wheel shaft outer ring, stop collar is installed in and regulates on mounting pipe lateral surface, regulates corresponding gear on the tube wall of mounting pipe to be provided with engaging hole, on lateral adjustments facies lateralis brachii, transversely regulating arm length direction arranges several teeth groove in interval successively, moving tooth is formed between adjacent two teeth groove on lateral adjustments facies lateralis brachii, on vertical adjustment facies lateralis brachii, vertically regulating arm length direction arranges several teeth groove in interval successively, also moving tooth is formed between adjacent two teeth groove on vertical adjustment facies lateralis brachii, the adjustment mounting pipe of described first adjusting device is installed on support bar, in the adjustment mounting pipe that lateral adjustments arm is plugged on the first adjusting device and can transverse shifting, the gear of the first adjusting device is meshed with the moving tooth on lateral adjustments arm by the engaging hole in the first adjusting device, the left side of described lateral adjustments arm is stretched out outside the adjustment mounting pipe of the first adjusting device, the left side of lateral adjustments arm is plugged in the adjustment mounting pipe of the second adjusting device, and the gear of the second adjusting device is meshed with the moving tooth on lateral adjustments arm by the engaging hole in the second adjusting device, the described adjustment mounting pipe of the 3rd adjusting device is fixedly connected with the adjustment mounting pipe of the second adjusting device, vertical adjustment arm is plugged in the adjustment mounting pipe of the 3rd adjusting device, and the gear of the 3rd adjusting device is meshed with the moving tooth on vertical adjustment arm by the engaging hole in the 3rd adjusting device, vertical adjustment arm is vertically disposed with two spacing anchor ears, the adjustment mounting pipe of described 3rd adjusting device is folded between two spacing anchor ears.
CN201520209659.8U 2015-04-09 2015-04-09 The automatic deposition apparatus of scrapper conveyor ledge Active CN204524517U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520209659.8U CN204524517U (en) 2015-04-09 2015-04-09 The automatic deposition apparatus of scrapper conveyor ledge

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520209659.8U CN204524517U (en) 2015-04-09 2015-04-09 The automatic deposition apparatus of scrapper conveyor ledge

Publications (1)

Publication Number Publication Date
CN204524517U true CN204524517U (en) 2015-08-05

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Application Number Title Priority Date Filing Date
CN201520209659.8U Active CN204524517U (en) 2015-04-09 2015-04-09 The automatic deposition apparatus of scrapper conveyor ledge

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108857179A (en) * 2018-08-02 2018-11-23 武汉开明高新科技有限公司 A kind of on-line intelligence reparation welding machine of large gear

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108857179A (en) * 2018-08-02 2018-11-23 武汉开明高新科技有限公司 A kind of on-line intelligence reparation welding machine of large gear

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