CN204515381U - For the automatic control system of abnormal shape rope saw - Google Patents
For the automatic control system of abnormal shape rope saw Download PDFInfo
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- CN204515381U CN204515381U CN201520109636.XU CN201520109636U CN204515381U CN 204515381 U CN204515381 U CN 204515381U CN 201520109636 U CN201520109636 U CN 201520109636U CN 204515381 U CN204515381 U CN 204515381U
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- rope saw
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Abstract
The utility model discloses a kind of automatic control system for abnormal shape rope saw, this automatic control system walks control module by setting table garage, chassis rotation control unit, first vertical feed control module, second vertical feed control module, cutting driving control unit, and above-mentioned each control module is connected with industry control processor communication by communication bus, and then the chassis feeding achieved abnormal shape rope saw, chassis rotates, first vertical feed, second vertical feed, and the automatic control that rope sawing is cut, improve the intelligence degree of special-shaped rope saw on the whole, control easy and reliability is high, simultaneously, field control is carried out by adopting communication bus, avoid the operation inconvenience brought such as many of the complicated and control cables core number of wiring, make control more efficient, stable.
Description
Technical field
The utility model relates to irregular stone process equipment field, especially, relates to a kind of automatic control system for abnormal shape rope saw.
Background technology
Diamond rope saw is as a kind of Novel stone cutting tool, and its technology reaches its maturity, with diamond rope saw as stone material cutting tool, just more and more becomes a kind of trend.Because diamond rope saw is a kind of compliant tool, in cutting process, certainly lead to bending, when cutting irregular stone, this camber has had a strong impact on the precision of processing object, thus constrains the application of this High quality stone materials cutting tool when cutting irregular stone.
Chinese patent CN201320284556.9 discloses a kind of diamond bead rope type smart-cut machine, is a kind of stone cutting machine for the processing of the abnormity such as grouan, marble, for the sheet material obtaining high-quality famine material and various shape provides guarantee.This diamond bead rope type smart-cut machine is made up of chassis part, lifting part, header portion, rotating part and electric-control system part, column is fixedly installed respectively on the concrete pedestal of two, left and right, column is provided with an elevating screw, elevating screw and column are combined to form lifting part, and lifting unit divides and comprises left lifting part and right lifting part; Rotating part is arranged at the bottom of lifting part, and rotating part realizes up/down lifting by the transmission of elevating screw; Header portion is set up on two columns of left and right by the two ends of its crossbeam respectively; Electric-control system part is connected with rotating part and the rotation of tricing line saw blade; Chassis rail chair and worktable are combined to form chassis part, chassis part to be arranged between two concrete pedestals in left and right and to be positioned at the below of header portion, worktable is arranged on chassis rail chair, worktable is driven by central rotating shaft and makes rotary motion with chassis rail chair, and chassis part can move forward and backward on traveling steel rail.
But the general rotation only carrying out controlling to drive rope saw blade for rotating part of the existing electric-control system for saw of restricting, and other corresponding auxiliary bodies are lacked to the Based Intelligent Control of system, the intelligent level of special-shaped rope saw is caused to have much room for improvement, and electric-control system adopts conventional electrical element, installation wiring is complicated, control cables core number is many, makes troubles to operation; And these elements in mine environment work long afterwards, there will be the various faults such as device aging, contact oxidation, loose contact, affect the normal operation of machine.
Utility model content
The utility model provides a kind of automatic control system for abnormal shape rope saw, with solve existing abnormity rope saw intelligence degree not high, control loaded down with trivial details and that reliability is low technical matters.
The technical solution adopted in the utility model is as follows:
A kind of automatic control system for abnormal shape rope saw, this abnormal shape rope saw comprises: chassis platform, the first hoistable platform be oppositely arranged and the second hoistable platform, and the first hoistable platform and the second hoistable platform are equipped with for driving rope to saw the slew gear doing cutting movement; This automatic control system comprises:
Chassis travelling control unit, does front and back feed motion for controlling chassis platform between the first hoistable platform and the second hoistable platform;
Chassis rotation control unit, for controlling chassis platform position of rotation in the horizontal direction;
First vertical feed control module, for controlling the first hoistable platform walking position longitudinally;
Second vertical feed control module, for controlling the second hoistable platform walking position longitudinally;
Cutting driving control unit, for controlling the rotary work state of slew gear;
Industry control processor, industry control processor is through communication bus and chassis travelling control unit, chassis rotation control unit, the first vertical feed control module, the second vertical feed control module and cut driving control unit and communicate to connect.
Further, this automatic control system also comprises:
First angle sheave control module, for controlling the position of the angle sheave in the derivation direction of the rope saw be located on the first hoistable platform;
Second angle sheave control module, for controlling the position of the angle sheave in the derivation direction of the rope saw be located on the second hoistable platform;
First angle sheave control module and the second angle sheave control module are all connected with industry control processor communication through communication bus.
Further, communication bus is CAN.
Further, this automatic control system also comprises:
Hydraulic control unit, is connected with industry control processor communication, the instruction receiving industry control processor control tensioning oil pump and the failure message feeding back tensioning oil pump to industry control processor;
Rope saw tensioning control module, is connected with tensioning oil pump, controls the tensioning state of the rope saw be sheathed on slew gear.
Further, this automatic control system also comprises:
Rope saw tension detection unit, is connected with industry control processor communication, for detecting the tensioning pressure of rope saw and detection signal being fed back to industry control processor.
Further, this automatic control system also comprises:
Industry control display screen, is electrically connected with industry control processor, for showing the various state parameters that industry control processor receives.
Further, this automatic control system also comprises:
Fault alarm unit, is electrically connected with industry control processor, for the output alarm signal when industry control processor detects alert situation.
Further, this automatic control system also comprises:
Water circulation unit, is connected with industry control processor communication, supplies water for giving rope saw under the control of industry control processor.
Further, this automatic control system also comprises:
Input block, is electrically connected with industry control processor, for input working parameter to industry control processor.
Further, cutting driving control unit comprises the frequency converter that is connected with industry control processor communication and the motor for output drive strength, and motor is subject to the control of frequency converter.
The utility model has following beneficial effect:
The utility model is used for the automatic control system of special-shaped rope saw, by setting table, control module is walked by garage, chassis rotation control unit, first vertical feed control module, second vertical feed control module, cutting driving control unit, and above-mentioned each control module is connected with industry control processor communication by communication bus, and then the chassis feeding achieved abnormal shape rope saw, chassis rotates, first vertical feed, second vertical feed, and the automatic control that rope sawing is cut, improve the intelligence degree of special-shaped rope saw on the whole, control easy and reliability is high, simultaneously, field control is carried out by adopting communication bus, avoid the operation inconvenience brought such as many of the complicated and control cables core number of wiring, make control more efficient, stable.
Except object described above, feature and advantage, the utility model also has other object, feature and advantage.Below with reference to figure, the utility model is described in further detail.
Accompanying drawing explanation
The accompanying drawing forming a application's part is used to provide further understanding of the present utility model, and schematic description and description of the present utility model, for explaining the utility model, is not formed improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of the utility model preferred embodiment for the automatic control system of abnormal shape rope saw.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in detail, but the multitude of different ways that the utility model can be defined by the claims and cover is implemented.
Preferred embodiment of the present utility model provides a kind of automatic control system for abnormal shape rope saw, this abnormal shape rope saw comprises: chassis platform, the first hoistable platform be oppositely arranged and the second hoistable platform, and the first hoistable platform and the second hoistable platform are equipped with for driving rope to saw the slew gear doing cutting movement; With reference to Fig. 1, this automatic control system comprises:
Chassis travelling control unit, does front and back feed motion for controlling chassis platform between the first hoistable platform and the second hoistable platform;
Chassis rotation control unit, for controlling chassis platform position of rotation in the horizontal direction;
First vertical feed control module, for controlling the first hoistable platform walking position longitudinally;
Second vertical feed control module, for controlling the second hoistable platform walking position longitudinally;
Cutting driving control unit, for controlling the rotary work state of slew gear;
Industry control processor, industry control processor is through communication bus and chassis travelling control unit, chassis rotation control unit, the first vertical feed control module, the second vertical feed control module and cut driving control unit and communicate to connect.Wherein, industry control processor is by the data processing to cutting pattern, generate steering order to chassis travelling control unit, chassis rotation control unit, first vertical feed control module, second vertical feed control module and cutting driving control unit, to realize the feeding to chassis platform, rotate, the length feed of the first hoistable platform, the length feed of the second hoistable platform, and the automatic control of slew gear for driving rope sawing to cut, improve the intelligence degree of special-shaped rope saw on the whole, control easy and reliability is high, simultaneously, field control is carried out by adopting communication bus, avoid the operation inconvenience brought such as many of the complicated and control cables core number of wiring, make control more efficient, stable.
In the present embodiment, chassis travelling control unit comprises chassis walking servo-driver and chassis movable motor, chassis walking servo-driver receives the instruction of industry control processor through communication bus, with the action of control desk car movable motor, and then drive chassis platform to do feed motion; Chassis rotation control unit comprises chassis rotating servo driver and chassis electric rotating machine, and chassis rotating servo driver receives the instruction of industry control processor through communication bus, to control the action of chassis electric rotating machine, and then drives chassis platform to rotate; First vertical feed control module and the second vertical feed control module adopt similar structure, include servo-driver and servomotor, and wherein, servo-driver receives the instruction of industry control processor, to control servomotor action through communication bus.
In the present embodiment, alternatively, industry control processor adopts CAN and each control module to communicate to connect.Preferably, adopt CANopen bus communication, realize multiobject real time high-speed and control, simplify the circuit of equipment in a large number, make equipment performance more remarkable, reliable and stable, while minimizing failure rate, maintenance, maintenance are more convenient.
Alternatively, this automatic control system also comprises:
First angle sheave control module, for controlling the position of the angle sheave in the derivation direction of the rope saw be located on the first hoistable platform;
Second angle sheave control module, for controlling the position of the angle sheave in the derivation direction of the rope saw be located on the second hoistable platform;
First angle sheave control module and the second angle sheave control module are all connected with industry control processor communication through communication bus.
In the present embodiment, the first angle sheave control module and the second angle sheave control module include servo-driver and servomotor, and wherein, servo-driver receives the instruction of industry control processor, to control servomotor action through communication bus.
Alternatively, cutting driving control unit comprises the frequency converter that is connected with industry control processor communication and the motor for output drive strength, and motor is subject to the control of frequency converter.
In the present embodiment, the instruction that chassis travelling control unit, chassis rotation control unit, the first vertical feed control module, the second vertical feed control module, the first angle sheave control module, the second angle sheave control module and cutting driving control unit are sent by CANopen bus reception industry control processor, transducer drive motor (asynchronous motor) drives primary flywheel to run with given linear velocity, each servo-driver drives each servomotor to carry out the control in position, speed, angle and direction, to realize the cutting action of 3D figure respectively.Operation information is passed through CANopen bus feedback to industry control processor by each control module.
Alternatively, the present embodiment automatic control system also comprises: industry control display screen, is electrically connected with industry control processor, for showing the various state parameters that industry control processor receives.Particularly, industry control processor is connected with industry control display screen by RS485/232, and sends to industry control display screen to show cutting information, parameter and warning message etc.Preferably, also comprise fault alarm unit, be electrically connected with industry control processor, for the output alarm signal when industry control processor detects alert situation, staff is reminded, by checking that industry control display screen finds out failure cause fast, to fix a breakdown with the very first time when each control module breaks down, particularly, alerting signal is sound and light alarm signal.Preferably, also comprise input block, be electrically connected with industry control processor, for input working parameter to industry control processor, such as, through input block, running parameter is adjusted temporarily.Preferably, input block and display unit can be integrated, such as, adopt touch screen to substitute display unit and input block.
Alternatively, the present embodiment automatic control system also comprises:
Hydraulic control unit, is connected with industry control processor communication, the instruction receiving industry control processor control tensioning oil pump and the failure message feeding back tensioning oil pump to industry control processor;
Rope saw tensioning control module, is connected with tensioning oil pump, controls the tensioning state of the rope saw be sheathed on slew gear.
In the present embodiment, hydraulic control unit is by the start and stop of Control tensioning oil pump, and rope saw tensioning control module stretching by solenoid control tensioning hydro-cylinder, to realize tensioning action to rope saw.Preferably, rope saw tensioning control module also comprises magnetic reed switch, for detecting the spacing information of tensioning hydro-cylinder and feeding back to industry control processor.
Alternatively, the present embodiment automatic control system also comprises:
Rope saw tension detection unit, is connected with industry control processor communication, for detecting the tensioning pressure of rope saw and detection signal being fed back to industry control processor.In the present embodiment, adopt pressure transducer detect the pressure of tensioning hydro-cylinder in real time and feed back to industry control processor, industry control processor controls tensioning oil pump and solenoid valve according to the size of pressure, thus realizes the control of the tensioning pulling force to rope saw.
Alternatively, the present embodiment automatic control system also comprises: water circulation unit, is connected with industry control processor communication, supplies water for giving rope saw under the control of industry control processor.Particularly, water circulation unit, by controlling the start and stop of booster water pump, supplies water to rope saw, improves its serviceable life.
Can learn from the above description, the utility model has following beneficial effect:
The utility model is used for the automatic control system of special-shaped rope saw, by setting table, control module is walked by garage, chassis rotation control unit, first vertical feed control module, second vertical feed control module, cutting driving control unit, and above-mentioned each control module is connected with industry control processor communication by communication bus, and then the chassis feeding achieved abnormal shape rope saw, chassis rotates, first vertical feed, second vertical feed, and the automatic control that rope sawing is cut, improve the intelligence degree of special-shaped rope saw on the whole, control easy and reliability is high, simultaneously, field control is carried out by adopting communication bus, avoid the operation inconvenience brought such as many of the complicated and control cables core number of wiring, make control more efficient, stable.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. the automatic control system for abnormal shape rope saw, described abnormal shape rope saw comprises: chassis platform, the first hoistable platform be oppositely arranged and the second hoistable platform, and described first hoistable platform and described second hoistable platform are equipped with for driving rope to saw the slew gear doing cutting movement; It is characterized in that, described automatic control system comprises:
Chassis travelling control unit, does front and back feed motion for controlling described chassis platform between described first hoistable platform and described second hoistable platform;
Chassis rotation control unit, for controlling described chassis platform position of rotation in the horizontal direction;
First vertical feed control module, for controlling described first hoistable platform walking position longitudinally;
Second vertical feed control module, for controlling described second hoistable platform walking position longitudinally;
Cutting driving control unit, for controlling the rotary work state of described slew gear;
Industry control processor, described industry control processor communicates to connect through communication bus and described chassis travelling control unit, described chassis rotation control unit, described first vertical feed control module, described second vertical feed control module and described cutting driving control unit.
2. automatic control system according to claim 1, is characterized in that, also comprises:
First angle sheave control module, for controlling the position of the angle sheave in the derivation direction of the rope saw be located on described first hoistable platform;
Second angle sheave control module, for controlling the position of the angle sheave in the derivation direction of the rope saw be located on described second hoistable platform;
Described first angle sheave control module and described second angle sheave control module are all connected with described industry control processor communication through described communication bus.
3. the automatic control system according to claims 1 or 2, is characterized in that,
Described communication bus is CAN.
4. automatic control system according to claim 1, is characterized in that, also comprises:
Hydraulic control unit, is connected with described industry control processor communication, and the instruction receiving described industry control processor controls tensioning oil pump and feeds back the failure message of described tensioning oil pump to described industry control processor;
Rope saw tensioning control module, is connected with described tensioning oil pump, controls the tensioning state of the rope saw be sheathed on described slew gear.
5. automatic control system according to claim 4, is characterized in that, also comprises:
Rope saw tension detection unit, is connected with described industry control processor communication, for detecting the tensioning pressure of rope saw and detection signal being fed back to described industry control processor.
6. automatic control system according to claim 1, is characterized in that, also comprises:
Industry control display screen, is electrically connected with described industry control processor, for showing the various state parameters that described industry control processor receives.
7. automatic control system according to claim 1, is characterized in that, also comprises:
Fault alarm unit, is electrically connected with described industry control processor, for the output alarm signal when described industry control processor detects alert situation.
8. automatic control system according to claim 1, is characterized in that, also comprises:
Water circulation unit, is connected with described industry control processor communication, supplies water for giving rope saw under the control of described industry control processor.
9. automatic control system according to claim 1, is characterized in that, also comprises:
Input block, is electrically connected with described industry control processor, gives described industry control processor for input working parameter.
10. automatic control system according to claim 1, is characterized in that,
Described cutting driving control unit comprises the frequency converter that is connected with described industry control processor communication and the motor for output drive strength, and described motor is by the control of described frequency converter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520109636.XU CN204515381U (en) | 2015-02-13 | 2015-02-13 | For the automatic control system of abnormal shape rope saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520109636.XU CN204515381U (en) | 2015-02-13 | 2015-02-13 | For the automatic control system of abnormal shape rope saw |
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| Publication Number | Publication Date |
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| CN204515381U true CN204515381U (en) | 2015-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520109636.XU Expired - Fee Related CN204515381U (en) | 2015-02-13 | 2015-02-13 | For the automatic control system of abnormal shape rope saw |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112068417A (en) * | 2020-07-17 | 2020-12-11 | 无锡市优利康电气有限公司 | Special frequency converter control system for rope sawing machine |
-
2015
- 2015-02-13 CN CN201520109636.XU patent/CN204515381U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112068417A (en) * | 2020-07-17 | 2020-12-11 | 无锡市优利康电气有限公司 | Special frequency converter control system for rope sawing machine |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230407 Address after: No. 32, Chatingsi Road, Chengjiao Street, Ningxiang City, Changsha City, Hunan Province 410600 Patentee after: Changsha Baitong New Material Technology Co.,Ltd. Address before: 410600 Chezhan Road, Ningxiang Economic Development Zone, Changsha City, Hunan Province Patentee before: CHANGSHA TOOLSTAR MACHINERY MANUFACTURING Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150729 |