CN203125732U - Control system of stone material wire cutting machine - Google Patents
Control system of stone material wire cutting machine Download PDFInfo
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- CN203125732U CN203125732U CN 201220706871 CN201220706871U CN203125732U CN 203125732 U CN203125732 U CN 203125732U CN 201220706871 CN201220706871 CN 201220706871 CN 201220706871 U CN201220706871 U CN 201220706871U CN 203125732 U CN203125732 U CN 203125732U
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- controller
- saw
- driver element
- beading rope
- axis
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Abstract
The utility model discloses a control system of a stone material wire cutting machine. The control system of the stone material wire cutting machine comprises a main control unit, a beaded-rope winding drive unit, a saw machine Y-axis drive unit, a saw machine Z-axis drive unit and the beaded rope tension-detecting unit, wherein the main control unit comprises a human-machine interface and a programmable controller. The beaded-rope winding drive unit and a signal terminal of the programmable controller are electronically connected in a bi-directional mode. The saw machine Y-axis drive unit comprises a first controller and a saw machine Y-axis drive motor, wherein the first controller is electrically connected with the saw machine Y-axis drive motor. The saw machine Z-axis drive unit comprises a second controller and a saw machine Z-axis drive motor, wherein the second controller is electrically connected with the saw machine Z-axis drive motor. An outputting end of the beaded-rope tension-detecting unit is respectively connected with a data inputting end of the first controller and a data inputting end of the second controller. By means of detection of small changes of tension of the beaded rope, the moving speed of the Y-axis and the moving speed of the Z-axis are automatically adjusted, and constant tension of the beaded rope is ensured. Therefore, the control system of the stone material wire cutting machine has the advantages of being stable in cutting and operation, small in loss of a beaded rope, low in energy consumption of the whole machine, high in exploiting efficiency, and low in exploiting cost.
Description
Technical field
The utility model relates to a kind of stone material wire cutting machine equipment, specifically refers to a kind of stone material Line Cutting Machine Control System.
Background technology
Maturation along with beading rope walking or dancing art, a kind of bead rope sawing machine for the processing of stone cutting arises at the historic moment, and the application of this kind machinery greatly improves the accuracy of processing of stone, boosts productivity, reduce labour intensity and labor cost, cause the attention of processing of stone enterprise.The stone material wire cutting machine is to use a kind of at processing of stone machinery as line of cut of beading rope, its main frame for movement by workbench, can form along door frame, switch board and cooling water pump that Y-axis is moved, and the rope saw that can move along the Z axle of being reeled and being driven by beading rope is installed on the door frame of Y-axis motion.During work, the displacement (ascending, descending) by control under the driving of saw Z axle driving wheel of the beading rope of high-speed winding realizes the stone material Z-direction on the workbench is cut; Displacement (forward and backward) by control under the driving of saw Y-axis driving wheel realizes the stone material Y-direction on the workbench is cut; So just can realize cutting processing by the edge shape of control program in stone material cutting regulation.Because the winding speed of beading rope is constant, the translational speed of regulating Z or Y-axis just can be controlled the efficient of sawing each time, if translational speed is slower, the tension force of beading rope is just little so, and just high, energy consumption just greatly, efficient is just low for the ratio of the idle running of coiling; If translational speed is very fast, so not only the tension force of beading rope load big and the coiling motor is also bigger, and beading rope draws easily and rubs, and must shut down and repair knot beading rope, so feed consumption is taken a lot of work inefficiency.At present, the control technology of stone material wire cutting machine is perfect not enough, and the consume of beading rope is big, has increased consuming cost, has restricted further developing of processing of stone industry.In view of this, the inventor furthers investigate at the problem that exists on the existing stone material Line Cutting Machine Control, and this case produces thus.
The utility model content
The purpose of this utility model is to provide a kind of stone material Line Cutting Machine Control System, guarantees the permanent tension force of beading rope by timely adjustment translational speed, has advantages such as automation height, cutting is stable, the consume of beading rope is little, and cost of winning is low.
In order to reach above-mentioned purpose, solution of the present utility model is:
A kind of stone material Line Cutting Machine Control System, comprise main control unit, beading rope coiling driver element, saw Y-axis driver element, saw Z axle driver element and beading rope tension detecting unit, described main control unit comprises man-machine interface and the Programmable Logic Controller that carries out two-way electrical connection, described beading rope coiling driver element carries out two-way the electrical connection with the signal end of described Programmable Logic Controller, described saw Y-axis driver element comprises first controller and the saw Y-axis drive motors that is electrically connected, described first controller carries out two-way the electrical connection with described Programmable Logic Controller, described saw Z axle driver element comprises second controller and the saw Z axis drive motor that is electrically connected, described second controller carries out two-way the electrical connection with described Programmable Logic Controller, the output of described beading rope tension detecting unit respectively with described first controller, the data input pin of second controller is connected.
Described beading rope coiling driver element comprises starter and beading rope coiling drive motors, and described starter carries out two-way the electrical connection with described Programmable Logic Controller, and described beading rope coiling drive motors is connected electrically in the control output end of described starter.
Above-mentioned man-machine interface is touch man-machine interface.
Above-mentioned Programmable Logic Controller also is electrically connected with Auxiliary Control Element, and this Auxiliary Control Element includes control switch, travel switch, limit switch, hydraulic pump and cooling water pump.
After adopting such scheme, a kind of stone material Line Cutting Machine Control System of the utility model, during work, by the operation man-machine interface, by the overall monitor of Programmable Logic Controller realization to complete machine, described beading rope coiling driver element start and stop instruction is from Programmable Logic Controller, and will start and run signal is shown in real time by man-machine interface after feeding back to Programmable Logic Controller, first controller of described saw Y-axis driver element, and saw Y-axis drive motors is formed an A/C transmission control system, form a permanent tension closed loop control system with beading rope tension detecting unit, first controller receives the signal of beading rope tension detecting unit feedback, and after receiving the signal of beading rope coiling driver element transmission and instruction and carry out analysis-by-synthesis with Programmable Logic Controller, give the instruction of first controller, make saw Y-axis drive motors rotating speed respective change, thereby making Y-axis drive the collaborative speed of the speed of travel changes, the operation principle of saw Z axle driver element is similar with described saw Y-axis driver element, native system can pass through the minor variations of the tension force of detection beading rope thus, in time adjust the translational speed of Y-axis and Z axle automatically, guarantee that beading rope tension is constant, realize that cutting is stable, the consume of beading rope is little, the complete machine energy consumption is low, the production efficiency height, the low beneficial effect that waits of cost of winning.
Description of drawings
Fig. 1 is the operation principle schematic diagram of this new structure.
Label declaration
Main control unit 1 Programmable Logic Controller 11
Man-machine interface 12 beading rope coiling driver elements 2
Starter 21 beading rope coiling drive motors 22
Saw Y-axis driver element 3 first controllers 31
Saw Y-axis drive motors 33 saw Z axle driver elements 4
Second controller, 41 saw Z axis drive motors 42
Beading rope tension detecting unit 5 Auxiliary Control Elements 6
The specific embodiment
In order further to explain the technical solution of the utility model, the utility model is elaborated below by specific embodiment.
The utility model relates to a kind of mine quarrying bead rope sawing machine control system, as shown in Figure 1, comprises main control unit 1, beading rope coiling driver element 2, saw Y-axis driver element 3, saw Z axle driver element 4 and beading rope tension detecting unit 5, wherein:
Described main control unit 1 comprises man-machine interface 12 and Programmable Logic Controller 11, man-machine interface 12 is connected with the communication network transmitted in both directions of Programmable Logic Controller 11 by communication network, man-machine interface 12 can adopt touch man-machine interface, can be set with manually and switch with automatic two kinds of control methods, be used for showing simultaneously various technological parameters, state, warning message etc., and operation characteristic and the parameter of setting and the system of modification, so that complete machine is carried out overall monitor.
Described beading rope coiling driver element 2 carries out two-way the electrical connection with the signal end of Programmable Logic Controller 11, concrete, beading rope coiling driver element 2 comprises starter 21 and beading rope coiling drive motors 22, starter 21 carries out two-way the electrical connection by control bus with Programmable Logic Controller 11, and beading rope coiling drive motors 22 is connected electrically in the control output end of starter 21; Preferably, adopt the transmission reduced-voltage starting mode that exchanges, constitute an alternating-current actuating system, start beading rope coiling drive motors 22 by starter 21, it opens, stop instruction is from Programmable Logic Controller 11, and will start and run signal feeds back to Programmable Logic Controller 11 backs by control bus and shown in real time by man-machine interface 12.
Described saw Y-axis driver element 3 comprises first controller 31 and the saw Y-axis drive motors 32 of mutual electrical connection, described first controller 31 carries out two-way the electrical connection by control bus with Programmable Logic Controller 11, the transmission of preferable employing AC frequency conversion is formed an AC speed regulating control system by first controller 31 and saw Y-axis drive motors 32.The output of beading rope tension detecting unit 5 is electrically connected to the data input pin of first controller 31 by data/address bus, beading rope tension detecting unit 5 can adopt the high-performance tension pick-up, the minor variations of tension force in time can be fed back to first controller 31, reliable tension data is provided, described data/address bus adopts shielded cable, make detection signal not be subjected to external interference, guarantee the reliability of data.Described saw Y-axis driver element 3 is formed a permanent tension closed loop control system with beading rope tension detecting unit 5.Described saw Z axle driver element 4 comprises second controller 41 and the saw Z axis drive motor 42 of mutual electrical connection, similar with saw Y-axis driver element 3 operation principles, here no longer elaborate, form an AC speed regulating control system with reason second controller 41 and saw Z axis drive motor 42, they and beading rope tension detecting unit 5 are formed a permanent tension closed loop control system.
Be that example describes with saw Y- axis driver element 3,4 work of saw Z axle driver element in like manner.Described first controller 31 receives the signal of beading rope tension detecting unit 5 feedbacks, and after receiving signal that beading rope coiling driver elements 2 transmit and instruction and carry out analysis-by-synthesis with Programmable Logic Controller 11, give first controller 31 instructions through control bus, make saw Y-axis drive motors 32 rotating speed respective change and make Y-axis drive the collaborative speed of the speed of travel to change.The saw Y-axis drives open, stop and speed adjustment order through control bus from Programmable Logic Controller 11, its run signal also shows in real time by the man-machine interface 12 of control bus transmission by main control unit 1.
Described Programmable Logic Controller 11 also is electrically connected by control bus and Auxiliary Control Element 6, and this Auxiliary Control Element 6 includes control switch, travel switch, limit switch, hydraulic pump and cooling water pump etc.
Native system can pass through the minor variations of the tension force of detection beading rope thus, in time adjust translational speed automatically, no matter be along Y-axis or Z axle, every sawing a bit, movement a bit remains beading rope certain force of strain, guarantee that beading rope tension is constant, can guarantee so not only that beading rope is not too high and easily broken because of tension force, can not spend the end because of tension force yet influences cutting efficiency, realizes beneficial effects such as saw is stable, the consume of beading rope is little, the complete machine energy consumption is low, production efficiency is high, cost of winning is low.A kind of stone material Line Cutting Machine Control System of the present invention has had the raising of matter in control technology, and the cost performance height of control system, be specially adapted to the processing of tombstone and complex edge stone material, facts have proved that it can not only improve the stability of stone material wire cutting machine operation, can also greatly reduce the loss of beading rope, reduce cost, improve the automatization level of processing of stone, energy-conserving and environment-protective have significant social and economic benefit.
Above-described embodiment and graphic and non-limiting product form of the present utility model and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present utility model to its suitable variation or modification of doing.
Claims (3)
1. stone material Line Cutting Machine Control System, it is characterized in that: comprise main control unit, beading rope coiling driver element, saw Y-axis driver element, saw Z axle driver element and beading rope tension detecting unit, described main control unit comprises Programmable Logic Controller, described beading rope coiling driver element carries out two-way the electrical connection with the signal end of described Programmable Logic Controller, described saw Y-axis driver element comprises first controller and the saw Y-axis drive motors that is electrically connected, described first controller carries out two-way the electrical connection with described Programmable Logic Controller, described saw Z axle driver element comprises second controller and the saw Z axis drive motor that is electrically connected, described second controller carries out two-way the electrical connection with described Programmable Logic Controller, the output of described beading rope tension detecting unit respectively with described first controller, the data input pin of second controller is connected.
2. a kind of stone material Line Cutting Machine Control System as claimed in claim 1, it is characterized in that: described beading rope coiling driver element comprises starter and beading rope coiling drive motors, described starter carries out two-way the electrical connection with described Programmable Logic Controller, and described beading rope coiling drive motors is connected electrically in the control output end of described starter.
3. a kind of stone material Line Cutting Machine Control System as claimed in claim 1, it is characterized in that: above-mentioned Programmable Logic Controller also is electrically connected with Auxiliary Control Element, and this Auxiliary Control Element includes control switch, travel switch, limit switch, hydraulic pump and cooling water pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220706871 CN203125732U (en) | 2012-12-18 | 2012-12-18 | Control system of stone material wire cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220706871 CN203125732U (en) | 2012-12-18 | 2012-12-18 | Control system of stone material wire cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203125732U true CN203125732U (en) | 2013-08-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220706871 Expired - Fee Related CN203125732U (en) | 2012-12-18 | 2012-12-18 | Control system of stone material wire cutting machine |
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| Country | Link |
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| CN (1) | CN203125732U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111015986A (en) * | 2019-11-22 | 2020-04-17 | 泉州华大超硬工具科技有限公司 | Cutting device and cutting control method |
| CN113500705A (en) * | 2021-06-18 | 2021-10-15 | 江西唯美陶瓷有限公司 | Method and system for controlling cutting speed of double-sided ceramic plate |
-
2012
- 2012-12-18 CN CN 201220706871 patent/CN203125732U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111015986A (en) * | 2019-11-22 | 2020-04-17 | 泉州华大超硬工具科技有限公司 | Cutting device and cutting control method |
| CN113500705A (en) * | 2021-06-18 | 2021-10-15 | 江西唯美陶瓷有限公司 | Method and system for controlling cutting speed of double-sided ceramic plate |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130814 Termination date: 20131218 |