CN204504501U - Symmetrical wavelength combined ultrasonic wave soldering system - Google Patents
Symmetrical wavelength combined ultrasonic wave soldering system Download PDFInfo
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- CN204504501U CN204504501U CN201420837325.0U CN201420837325U CN204504501U CN 204504501 U CN204504501 U CN 204504501U CN 201420837325 U CN201420837325 U CN 201420837325U CN 204504501 U CN204504501 U CN 204504501U
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Abstract
The utility model discloses a kind of symmetrical wavelength combined ultrasonic wave soldering system, comprise an all-wave mould, be arranged on the ambilateral ultrasonic transducer of described all-wave mould respectively; Ultrasonic transformer is installed respectively in described all-wave mould both sides, and the outboard end of described ultrasonic transformer is connected with ultrasonic transducer, and described ultrasonic transformer and described all-wave mould are fixed by flange and through the bolt of flange.The advantage that the utility model has is: can create balanced open feeding working space, is conducive to overcoming the steric hindrance defect performing welding, is more conducive to performing the workpiece of welding length and width, large and multi-layer thick; Effective raising soldering reliability; Possess the quick of moment, dynamics is even, the comprehensive function that ultrasonic power is large, and welding reaches close and firm effect.
Description
Technical field
The utility model relates to device for ultrasonic welding field, is specially a kind of symmetrical wavelength combined ultrasonic wave soldering system.
Background technology
Ultrasonic bonding principle connects to draw 220V power supply, opens supersonic generator, 50/60 hertz of electric current is converted to the high-frequency electrical energys such as 15,20,30 or 40 KHzs.The high-frequency electrical energy be converted, by ultrasonic transducer system and then the mechanical oscillation converting equal frequencies to, can insert luffing function system when needing, and the mechanical oscillation adjusted is delivered on mould soldering tip after amplitude modulation.The vibrational energy received is delivered to the junction surface of workpiece to be welded by mould soldering tip, and in this region, vibrating function makes surface of the work phase to be welded mutual friction and formed to form infiltration between interfacial molecular layer and combine closely.Because metal ultrasonic welding has fast, energy-conservation, bond strength is high, good conductivity, no-spark, be not oxidized, be better than the advantages such as cool grinding, the nickel screen being widely used in Ni-MH battery welds with nickel sheet, lithium battery, polymer battery Copper Foil welds with nickel sheet, aluminium foil welds with aluminium flake, wire welding, and many wire harness welding, electric wire and various electronic component, contact, connector welds, various electrical home appliances, the large-scale radiating seat of Automobile Products, heat-exchanging fin, the welding of the honeycomb heart, electromagnetic switch, the big current contacts such as no-fuse switch, the fields such as the welding of dissimilar metal sheet.
Existing ultrasonic welding system is generally made up of single ultrasonic transducer connecting welding mould, and such structure cannot be applicable to the solder side work requirements of length and width, large, multi-layer thick, and welding lack of homogeneity, solder joint is firm not.
Utility model content
The purpose of this utility model is the deficiency existed for the above existing ultrasonic bonding, provides a kind of and welds dynamics equilibrium, is applicable to length and width, large and multi-layer thick workpiece carries out the symmetrical wavelength combined ultrasonic wave soldering system that welds.
The utility model is achieved in that symmetrical wavelength combined ultrasonic wave soldering system, comprises an all-wave mould and is arranged on the ambilateral ultrasonic transducer of described all-wave mould respectively.
Described all-wave mould and ultrasonic transducer are fixed by flange and through the bolt of flange, and such stabilized structure is reliable.
The both sides of described all-wave mould connect ultrasonic transformer respectively, and the outboard end of described ultrasonic transformer is connected with ultrasonic transducer.
Described ultrasonic transformer and described all-wave mould are fixed by flange and through the bolt of flange, this spline structure is not only solid and reliable, and ultrasonic wave function can be made to focus on vertically, closely geometric progression strengthening can be in the weld mold initiatively applicator focusing welding function at system axle center.
Compared with prior art, the advantage that the utility model has is: can create balanced open feeding working space, is conducive to overcoming the steric hindrance defect performing welding, is more conducive to performing the workpiece of welding length and width, large and multi-layer thick; Effective raising soldering reliability; Possess the quick of moment, dynamics is even, the comprehensive function that ultrasonic power is large, Weldability is strong, and welding reaches close and firm effect.
Accompanying drawing explanation
Fig. 1 is the stereogram of the utility model symmetrical wavelength combined ultrasonic wave soldering system embodiment 1;
Fig. 2 is the front view of the utility model symmetrical wavelength combined ultrasonic wave soldering system embodiment 1;
Fig. 3 is the top view of the utility model symmetrical wavelength combined ultrasonic wave soldering system embodiment 1;
Fig. 4 is the stereogram of the utility model symmetrical wavelength combined ultrasonic wave soldering system embodiment 2;
Fig. 5 is the front view of the utility model symmetrical wavelength combined ultrasonic wave soldering system embodiment 2;
Fig. 6 is the top view of the utility model symmetrical wavelength combined ultrasonic wave soldering system embodiment 2.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model symmetrical wavelength combined ultrasonic wave soldering system is described in detail.
Embodiment 1
Symmetrical wavelength combined ultrasonic wave soldering system, as Figure 1-3, comprise an all-wave mould 5, be arranged on the ultrasonic transducer 1 of described all-wave mould 5 both sides respectively, two described ultrasonic transducers 1 are positioned at the both sides of all-wave mould 5, " dumbbell bar " formula that formed structure, described all-wave mould 5 constructs distinctive ultrasonic wave active applicator and is positioned at center, balanced open feeding working space can be createed, be conducive to overcoming the steric hindrance defect performing welding, be more conducive to performing the workpiece of welding length and width, large and multi-layer thick.Wherein, described all-wave mould 5 is fixed by flange 3 and through the bolt 4 of flange with ultrasonic transducer 1, and such stabilized structure is reliable.Described bolt 4 arranges the rarest three, in 120 degree of angle arrangements on flange 3.Or bolt 4 arranges more than four, described bolt 4 circumferentially all has arrangement at flange 3.
When symmetrical wavelength combined ultrasonic wave soldering system described in the utility model is fitted into equipment, described flange 3 can be fixed on bolster, whole combined ultrasonic wave transducer welding system makes the calm device of structure, makes whole Welding Structure will be in admirable proportion firmly, effectively improves soldering reliability.The welding work pieces face of length and width, large and multi-layer thick, be the current production technology that demand is a large amount of increasingly, when welding, must possess the quick of moment, dynamics is even, the comprehensive function that ultrasonic power is large, just disposable welding can reach the good result of close and firm.
Embodiment 2
Symmetrical wavelength combined ultrasonic wave soldering system, as Figure 4-Figure 6, comprise an all-wave mould 5, be arranged on the ultrasonic transformer 2 of described all-wave mould 5 both sides respectively, the outboard end of described ultrasonic transformer 2 is connected with ultrasonic transducer 1.Described ultrasonic transformer 2 is fixed by flange 3 and through the bolt 4 of flange with described all-wave mould 5, and such stabilized structure is reliable.Described ultrasonic transformer 2 and ultrasonic transducer 1 also can be fixed by flange 3 and through the bolt 4 of flange.
When for length, wide, when large and multi-layer thick workpiece solder side performs and welds, each ultrasonic transducer is in the active applicator of vertical axle center to power, objective reality territory, a near field and another territory, far field, welding and certainly exist welding dynamics and have power, put forth effort successively and energy to put in place the inconsistent negative situation of effect, the structure of this Ultrasonic Welding System, for the symmetrical wavelengths centered of two ultrasonic transducer Y is had an effect characteristic, the negative issue of inconsistency can be overcome completely, and create focusing strengthening welding function, make in weld mold and initiatively go up applicator realization synchronously, balanced, effectively, weld effect rapidly, thus large and multi-layer thick workpiece face is welded and can be reached uniformity to power for length and width, lead power degree of depth foot, closely, high-strength excellent welding effect.
Above-described embodiment is not to restriction of the present utility model; the those of ordinary skill of relevant technical field; when not departing from spirit and scope of the present utility model; various change and modification can also be made; therefore all equivalent technical schemes also should belong to category of the present utility model, and scope of patent protection of the present utility model should be limited by each claim.
Claims (4)
1. symmetrical wavelength combined ultrasonic wave soldering system, is characterized in that: comprise an all-wave mould, be arranged on the ambilateral ultrasonic transducer of described all-wave mould respectively.
2. symmetrical wavelength combined ultrasonic wave soldering system as claimed in claim 1, is characterized in that: described all-wave mould and ultrasonic transducer are fixed by flange and through the bolt of flange.
3. symmetrical wavelength combined ultrasonic wave soldering system as claimed in claim 1, is characterized in that: the both sides of described all-wave mould connect ultrasonic transformer respectively, and the outboard end of described ultrasonic transformer is connected with ultrasonic transducer.
4. symmetrical wavelength combined ultrasonic wave soldering system as claimed in claim 3, is characterized in that: described ultrasonic transformer and described all-wave mould are fixed by flange and through the bolt of flange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420837325.0U CN204504501U (en) | 2014-12-24 | 2014-12-24 | Symmetrical wavelength combined ultrasonic wave soldering system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420837325.0U CN204504501U (en) | 2014-12-24 | 2014-12-24 | Symmetrical wavelength combined ultrasonic wave soldering system |
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| Publication Number | Publication Date |
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| CN204504501U true CN204504501U (en) | 2015-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420837325.0U Active CN204504501U (en) | 2014-12-24 | 2014-12-24 | Symmetrical wavelength combined ultrasonic wave soldering system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108788974A (en) * | 2018-05-31 | 2018-11-13 | 中国地质大学（武汉） | A kind of level of ultrasonic vibration-assisted grinding processing unit (plant) |
| CN110891699A (en) * | 2017-07-28 | 2020-03-17 | 申克索诺***有限责任公司 | Sonotrode and method for influencing the vibration behavior of a sonotrode |
| CN114226948A (en) * | 2022-01-17 | 2022-03-25 | 广州市科普超声电子技术有限公司 | Full-wavelength ultrasonic tool head and ultrasonic welding device |
-
2014
- 2014-12-24 CN CN201420837325.0U patent/CN204504501U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110891699A (en) * | 2017-07-28 | 2020-03-17 | 申克索诺***有限责任公司 | Sonotrode and method for influencing the vibration behavior of a sonotrode |
| US11498152B2 (en) | 2017-07-28 | 2022-11-15 | Schunk Sonosystems Gmbh | Sonotrode and method for influencing the vibratory behavior of a sonotrode |
| CN108788974A (en) * | 2018-05-31 | 2018-11-13 | 中国地质大学（武汉） | A kind of level of ultrasonic vibration-assisted grinding processing unit (plant) |
| CN108788974B (en) * | 2018-05-31 | 2023-01-03 | 中国地质大学（武汉） | Grinding machining device is assisted in horizontal ultrasonic vibration |
| CN114226948A (en) * | 2022-01-17 | 2022-03-25 | 广州市科普超声电子技术有限公司 | Full-wavelength ultrasonic tool head and ultrasonic welding device |
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