CN204448629U - A kind of precision bearing ball automatic Surface Defect Detection System - Google Patents

A kind of precision bearing ball automatic Surface Defect Detection System Download PDF

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Publication number
CN204448629U
CN204448629U CN201420835710.1U CN201420835710U CN204448629U CN 204448629 U CN204448629 U CN 204448629U CN 201420835710 U CN201420835710 U CN 201420835710U CN 204448629 U CN204448629 U CN 204448629U
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CN
China
Prior art keywords
precision bearing
bearing ball
rotating shaft
parallel double
rotary wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420835710.1U
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Chinese (zh)
Inventor
曹潇萍
徐进
郁炜
李陈勇
侯飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QUZHOU YILONG INFORMATION TECHNOLOGY Co Ltd
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QUZHOU YILONG INFORMATION TECHNOLOGY Co Ltd
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Priority to CN201420835710.1U priority Critical patent/CN204448629U/en
Application granted granted Critical
Publication of CN204448629U publication Critical patent/CN204448629U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The utility model relates to a kind of precision bearing ball automatic Surface Defect Detection System, and be complete acquisition precision bearing ball blemish information, this system comprises workpiece sequencing device, line scanning device and rotary wheel device; Workpiece sequencing device comprises material all in one piece mechanism and rotary buffer gear, and precision bearing ball to arrange via rotary buffer gear and delivers to rotary wheel device by material all in one piece mechanism one by one; Line scanning device comprises the two rotating shaft mechanism of line sweep mechanism peace row, parallel double rotating shaft mechanism is arranged in rotary wheel device, precision bearing ball rotates to line sweep mechanism by rotary wheel device, parallel double rotating shaft mechanism drives precision bearing ball to rotate, line sweep mechanism scanning precision bearing sphere surface image, certified products are delivered to certified products discharging opening by rotary wheel device, and defective work delivers to defective work discharging opening.This detection system adopts photoelectricity Poul Dorset Sheep, and testing process is without secondary injury, and Detection job is high, realizes " machine substitution " Aulomatizeted Detect.

Description

A kind of precision bearing ball automatic Surface Defect Detection System
Technical field
The utility model relates to bearing ball scanning field, is specifically related to a kind of precision bearing ball automatic Surface Defect Detection System.
Background technology
Bearing is the Key basic parts in precision optical machinery, instrument and equipment, and be the important foundation of the field Hi-Tech equipments such as development precision machine tool, precision instrument, national defence, the overall performance of its precision to equipment has significant impact.Precision ball is the core parts of bearing, the precision of precision ball and surface roughness Index Influence and govern the exercise performance of bearing.
At present, most domestic processing enterprise is due to process technology and equip backward, precision and batch uniformity of precise sphere are uncontrollable aborning, so often need to rely on " selecting " to obtain the precise sphere met the demands in actual production processing, the precision ball also dependence on import that the high-end devices such as high-precision bearing, guide rail needs, especially high end bearing, developed country, even to China's embargo, seriously constrains the lifting of China's equipment integral level.
The research of precise sphere processing mechanism, processing technology is the important research direction in Ultra-precision Turning field.Before the factor affecting the processing of sphere precision is distributed in processing, in process and after processing, its general character is that the size of spheroid accurately can not be grasped and causes, this is " bottleneck " very general in precise sphere process, detection technique how is made to get involved process, Instructing manufacture is also the research topic that ultraprecise research field has realistic meaning very much always, presently, improve the detection means in production process and equipment, accelerate speed and the accuracy of " selecting ", becoming " entirely examining " from original " sampling observation " mode is the most effective solution route solving precise sphere demand as early as possible.
Summary of the invention
The purpose of this utility model is to provide a kind of precision bearing ball automatic Surface Defect Detection System, substitutes artificial sampling observation, improves precision bearing ball precision, realizes precision bearing ball and entirely examine.
For achieving the above object, a kind of precision bearing ball automatic Surface Defect Detection System disclosed in the utility model, for complete acquisition precision bearing ball blemish information, this detection system comprises workpiece sequencing device (1), line scanning device (2) and rotary wheel device (3); Workpiece sequencing device (1) comprises material all in one piece mechanism (101) and rotary buffer gear (102), and precision bearing ball to arrange via rotary buffer gear (102) and delivers to rotary wheel device (3) by material all in one piece mechanism (101) one by one; Line scanning device (2) comprises line sweep mechanism (201) and parallel double rotating shaft mechanism (202), parallel double rotating shaft mechanism (202) is arranged in rotary wheel device (3), precision bearing ball rotates to line sweep mechanism (201) below by rotary wheel device (3), parallel double rotating shaft mechanism (202) drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing sphere surface image, certified products are delivered to certified products discharging opening (302) by rotary wheel device (3), and defective work delivers to defective work discharging opening (303).Rotary buffer gear (102) is provided with photoelectrical position sensor, when the position, hole on it only have one vacant time, namely send signal the electromagnetic valve of material all in one piece mechanism (101) is closed, precision bearing ball stop whereabouts.Parallel double rotating shaft (2021,2022) is orthogonal in same plane with parallel double rotating shaft (2023,2024), the synchronous rotating Vortex of parallel double rotating shaft (2021,2022) drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing ball vertical plan picture, parallel double rotating shaft (2021,2022) stops, the synchronous rotating Vortex of parallel double rotating shaft (2023,2024) drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing ball horizontal plane image.Line sweep mechanism (201) also comprises the bowl-shape light source as booster action.Certified products discharging opening (302) is at defective work discharging opening (303) previous station, and certified products discharging opening is provided with gate (301).
A kind of precision bearing ball automatic Surface Defect Detection System disclosed in the utility model, adopts photoelectricity Poul Dorset Sheep, and testing process is without secondary injury, and examination criteria high unity, Detection job is high, and detection speed is fast, realizes " machine substitution " Aulomatizeted Detect.
Accompanying drawing explanation
Fig. 1 is general structure schematic diagram of the present utility model.
Fig. 2 is the schematic diagram of parallel double pivot structure.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is elaborated.
Shown in Fig. 1, a kind of precision bearing ball of the utility model automatic Surface Defect Detection System, be complete acquisition precision bearing ball blemish information, this detection system comprises workpiece sequencing device (1), line scanning device (2) and rotary wheel device (3); Workpiece sequencing device (1) comprises material all in one piece mechanism (101) and rotary buffer gear (102), and precision bearing ball to arrange via rotary buffer gear (102) and delivers to rotary wheel device (3) by material all in one piece mechanism (101) one by one; Line scanning device (2) comprises line sweep mechanism (201) and parallel double rotating shaft mechanism (202), parallel double rotating shaft mechanism (202) is arranged in rotary wheel device (3), precision bearing ball rotates to line sweep mechanism (201) below by rotary wheel device (3), parallel double rotating shaft mechanism (202) drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing sphere surface image, certified products are delivered to certified products discharging opening (302) by rotary wheel device (3), and defective work delivers to defective work discharging opening (303).Rotary buffer gear (102) is provided with photoelectrical position sensor, when the position, hole on it only have one vacant time, namely send signal the electromagnetic valve of material all in one piece mechanism (101) is closed, precision bearing ball stop whereabouts.Parallel double rotating shaft (2021,2022) is orthogonal in same plane with parallel double rotating shaft (2023,2024), the synchronous rotating Vortex of parallel double rotating shaft (2021,2022) drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing ball vertical plan picture, parallel double rotating shaft (2021,2022) stops, the synchronous rotating Vortex of parallel double rotating shaft (2023,2024) drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing ball horizontal plane image.Line sweep mechanism (201) also comprises the bowl-shape light source as booster action.Certified products discharging opening (302) is at defective work discharging opening (303) previous station, and certified products discharging opening is provided with gate (301).

Claims (5)

1. a precision bearing ball automatic Surface Defect Detection System, is complete acquisition precision bearing ball blemish information, it is characterized in that: comprise workpiece sequencing device (1), line scanning device (2) and rotary wheel device (3); Workpiece sequencing device (1) comprises material all in one piece mechanism (101) and rotary buffer gear (102), and precision bearing ball to arrange via rotary buffer gear (102) and delivers to rotary wheel device (3) by material all in one piece mechanism (101) one by one; Line scanning device (2) comprises line sweep mechanism (201) and parallel double rotating shaft mechanism (202), parallel double rotating shaft mechanism (202) is arranged in rotary wheel device (3), precision bearing ball rotates to line sweep mechanism (201) below by rotary wheel device (3), parallel double rotating shaft mechanism (202) drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing sphere surface image, certified products are delivered to certified products discharging opening (302) by rotary wheel device (3), and defective work delivers to defective work discharging opening (303).
2. a kind of precision bearing ball automatic Surface Defect Detection System according to claim 1, it is characterized in that: rotary buffer gear (102) is provided with photoelectrical position sensor, when the position, hole on it only have one vacant time, namely sending signal makes the electromagnetic valve of material all in one piece mechanism (101) close, and precision bearing ball stops falling.
3. a kind of precision bearing ball automatic Surface Defect Detection System according to claim 1, it is characterized in that: parallel double rotating shaft (2021, 2022) with parallel double rotating shaft (2023, 2024) orthogonal in same plane, parallel double rotating shaft (2021, 2022) synchronous rotating Vortex drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing ball vertical plan picture, parallel double rotating shaft (2021, 2022) stop, parallel double rotating shaft (2023, 2024) synchronous rotating Vortex drives precision bearing ball to rotate, line sweep mechanism (201) scanning precision bearing ball horizontal plane image.
4. a kind of precision bearing ball automatic Surface Defect Detection System according to claim 1, is characterized in that: line sweep mechanism (201) also comprises the bowl-shape light source as booster action.
5. a kind of precision bearing ball automatic Surface Defect Detection System according to claim 1, is characterized in that: certified products discharging opening (302) is at defective work discharging opening (303) previous station, and certified products discharging opening is provided with gate (301).
CN201420835710.1U 2014-12-25 2014-12-25 A kind of precision bearing ball automatic Surface Defect Detection System Expired - Fee Related CN204448629U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420835710.1U CN204448629U (en) 2014-12-25 2014-12-25 A kind of precision bearing ball automatic Surface Defect Detection System

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420835710.1U CN204448629U (en) 2014-12-25 2014-12-25 A kind of precision bearing ball automatic Surface Defect Detection System

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CN204448629U true CN204448629U (en) 2015-07-08

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880181A (en) * 2016-05-31 2016-08-24 苏州速腾电子科技有限公司 Device for classifying glass balls
CN106643584A (en) * 2016-12-15 2017-05-10 贵州虹轴轴承有限公司 Device for detecting flatness of surface of bearing steel ball based on point light source
CN107262384A (en) * 2017-07-14 2017-10-20 浙江兴昌轴承有限公司 A kind of steel ball detects screening plant
CN110006920A (en) * 2018-12-27 2019-07-12 浙江大学台州研究院 A kind of device and method of complex surface ruby bearing defect detection
CN115493843A (en) * 2022-11-18 2022-12-20 聊城市义和轴承配件有限公司 Quality monitoring method and equipment based on bearing retainer

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880181A (en) * 2016-05-31 2016-08-24 苏州速腾电子科技有限公司 Device for classifying glass balls
CN106643584A (en) * 2016-12-15 2017-05-10 贵州虹轴轴承有限公司 Device for detecting flatness of surface of bearing steel ball based on point light source
CN106643584B (en) * 2016-12-15 2019-03-05 贵州虹轴轴承有限公司 A kind of bearing steel ball surfacing detection device based on point light source
CN107262384A (en) * 2017-07-14 2017-10-20 浙江兴昌轴承有限公司 A kind of steel ball detects screening plant
CN110006920A (en) * 2018-12-27 2019-07-12 浙江大学台州研究院 A kind of device and method of complex surface ruby bearing defect detection
CN115493843A (en) * 2022-11-18 2022-12-20 聊城市义和轴承配件有限公司 Quality monitoring method and equipment based on bearing retainer
CN115493843B (en) * 2022-11-18 2023-03-10 聊城市义和轴承配件有限公司 Quality monitoring method and equipment based on bearing retainer

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C14 Grant of patent or utility model
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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150708

Termination date: 20211225

CF01 Termination of patent right due to non-payment of annual fee