CN107262384A - A kind of steel ball detects screening plant - Google Patents
A kind of steel ball detects screening plant Download PDFInfo
- Publication number
- CN107262384A CN107262384A CN201710572690.1A CN201710572690A CN107262384A CN 107262384 A CN107262384 A CN 107262384A CN 201710572690 A CN201710572690 A CN 201710572690A CN 107262384 A CN107262384 A CN 107262384A
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- China
- Prior art keywords
- steel ball
- hole
- fixed
- screening plant
- plant according
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The present invention relates to a kind of steel ball triage techniques field, a kind of steel ball detection screening plant is specifically related to.A kind of steel ball detects screening plant, including casing and feeding mechanism, testing agency and classification material collecting device, steel ball is single after feeding mechanism interrupted to pass through testing agency, pressure sensor and air-gauge are utilized in testing agency by the weight of steel ball, size Synchronization Analysis, steel ball internal structure is checked using defectoscope simultaneously, most steel ball carries out sifting sort at last.The invention can be detected more performances of steel ball, while the situation inside the material of comprehensive analysis steel ball, size and steel ball, higher precision, more accurately sifting sort are carried out by steel ball.
Description
Technical field
The present invention relates to a kind of steel ball triage techniques field, a kind of steel ball detection screening plant is specifically related to.
Background technology
Steel ball in bearing is an essential part, is the main parts size in bearing, and the quality of bearing ball is straight
The service life of influence bearing is connect, therefore needs to screen bearing ball after production is completed, it is necessary to by some bearings
The screening that steel ball is more segmented.Screening process of the prior art is mainly screened by mechanical means, mechanical means
The steel ball that some can only be had into larger difference in terms of size is screened, but requires that size higher place is needed at some
Carry out more accurate screening.
China Patent Publication No. CN103084334A, on May 8 2013 publication date, discloses a kind of steel ball screening
Bearing block is installed at machine, support two ends, and rotating shaft is arranged on the bearing block at two ends, and rotation shaft regulated device, rotating shaft are installed on bearing block
One end, which is installed, installs material-storing box and discharging opening above drive device, an end bearing block, there is placement blanking device one end of support,
The Riving Box of packet arrangement is placed on the lower section in two rotating shaft gaps.The steel ball screening machine of the invention, can be in tolerance range scope
Interior steel ball it is ascending do not exist together from two rotating shafts ask gap in fall into the lower section sub-material for indicating different groups placed side by side
In box, realize and automatic packet screening is carried out to the steel ball in the range of tolerance range, detection screening efficiency is high.But in the program by
Screened in using mechanical, therefore preliminary sifting sort can only be carried out to the size of steel ball, it is impossible to accurately classified, and
And simply the size to steel ball is classified, it is impossible to more performance parameters detection classification according to steel ball.
The content of the invention
Not high it is an object of the invention to solve steel ball screening precision in the prior art, the few problem of detection parameter is now provided
A kind of steel ball detects screening plant, whether can damage and synchronize Analysis and Screening steel ball weight inside size and steel ball,
Carry out more accurate category filter.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of steel ball detects screening plant, including casing, and feeding mechanism, the feeding mechanism includes fixation and is located at entering on casing
Feed bin, the feeding warehouse exit is provided with the fixation disk ring being fixed on casing, and the fixed disk ring upper end is provided with and feeding warehouse
The upper through hole being adapted is exported, lower through-hole is additionally provided with fixed disk ring, the fixed disk ring inner sleeve is equipped with to be driven by motor
Rotation dish, rotation dish outer end arc surface is provided with least one hole slot, and the hole slot can only accommodate a steel ball, the hole
Groove center is with upper through hole and lower through-hole center in same plane, and the lower through-hole is fixedly connected with the feed end of feed pipe, described
The other end of feed pipe is fixed with guide, and the piston rod of cylinder of the one end of the guide with being fixed on casing is fixed
Connection, the cylinder is connected with magnetic valve；
Testing agency, including stepper motor, the conveyer belt driven by stepper motors for being located at charging pipe end bottom, the transmission
At least one clamping portion that is fixed with is taken, the clamping portion is included in fixed fixed seat on a moving belt, the fixed seat
At least one pressure sensor is fixed with, the covers disposed on sensor has the support location division being flexibly connected with fixed seat, described
It is through hole to support in the middle of location division, in addition to the fixed flaw detection instrument probe being located above in the middle part of conveyer belt, the end of the conveyer belt
Rectify top provided with the air-gauge test section being fixed on casing, in addition to be located at the classification rewinding dress below transmission end of tape
Put.
The data and the data of defectoscope that the present invention can be measured according to pressure sensor and air-gauge are accurate by steel ball
Classification.
It is preferred that, the through hole is any one in circular, equilateral triangle or square, using this structure, Ke Yibao
The center of gravity of card steel ball is overlapped with the center of through hole, and steel ball is more steady in clamping portion.
It is preferred that, the pressure sensor is distributed at the regular polygon drift angle centered on through hole, now pressure sensing
The data that device is measured are more accurate.
It is preferred that, the regular polygon can be square or regular pentagon.
It is preferred that, the defectoscope is supersonic detector.
It is preferred that, the upper through hole is all higher than diameter of the steel ball with lower through-hole diameter.
It is preferred that, the defectoscope, air-gauge, stepper motor and magnetic valve are connected with PLC.
It is preferred that, the lower through-hole of the fixed the ring disk is located at the extreme lower position relative with upper through hole, and lower through-hole is located at minimum
Position easily can be connected with feed pipe.
It is preferred that, the lower section of the defectoscope is fixed with and transmission plane bottom is touched on conveyer belt supporting part.
It is preferred that, the classification material collecting device is connected for several Y shape grooves, and the Y shape groove crotch is provided with lives with cylinder
The baffle plate that stopper rod is fixedly connected, the cylinder is connected with magnetic valve and PLC.
The beneficial effects of the invention are as follows：The quality of steel ball and size are analyzed simultaneously, material is picked out or dimensional problem is made
Into substandard product, selected while carrying out defectoscope, the unresolvable defective work of naked eyes inside steel ball classified so that
Steel ball is carried out to the sifting sort of requirements at the higher level.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is a kind of steel ball detection screening plant structural representation；
Fig. 2 is a kind of structural representation in the clamping portion of steel ball detection screening plant；
Fig. 3 is the air-gauge test section structural representation that a kind of steel ball detects screening plant；
In figure：1st, feeding warehouse, 2, fixed disk ring, 21, upper through hole, 22, lower through-hole, 3, rotation dish, 31, hole slot, 4, feed pipe,
41st, feed end, 42, discharge end, 5, cylinder, 6, guide, 7, conveyer belt, 8, clamping portion, 81, support location division, 82, through hole,
83rd, pressure sensor, 84, fixed seat, 9, steel ball, 10, air-gauge test section, 11, flaw detection instrument probe, 12, supporting part, 13,
Classification material collecting device.
Embodiment
Below by specific embodiment, and with reference to accompanying drawing, technical scheme is described in further detail.
As shown in Figure 1 to Figure 2, a kind of steel ball detection screening plant, including casing, feeding mechanism, the feeding mechanism bag
The fixed feeding warehouse 1 being located on casing is included, the exit of feeding warehouse 1 is provided with the fixation disk ring 2 being fixed on casing, described solid
The upper end of price fixing ring 2 is provided with exports the upper through hole 21 being adapted with feeding warehouse, and lower through-hole 22 is additionally provided with fixed disk ring 2, described
The fixed inner sleeve of disk ring 2 is equipped with by motor-driven rotation dish 3, and the outer end arc surface of rotation dish 3 is provided with least one hole slot
31, the hole slot 31 can only accommodate a steel ball 9, and the center of hole slot 31 is with upper through hole 21 and the center of lower through-hole 22 same flat
Face, the lower through-hole 22 is fixedly connected with the feed end 41 of feed pipe 4, and the discharge end 42 of the feed pipe is fixed with guide
6, one end of the guide 6 is fixedly connected with the piston rod for the cylinder 5 being fixed on casing, and the cylinder 5 connects with magnetic valve
Connect；
Testing agency, including stepper motor, the conveyer belt 7 driven by stepper motors for being located at charging pipe end bottom are described to pass
Send and at least one clamping portion 8 is fixed with band 7, the clamping portion 8 includes fixed fixed seat 84 on conveyor belt 7, described
At least one pressure sensor 83 is fixed with fixed seat 84, the pressure sensor 83 is provided with the activity of fixed seat 81 even
It is through hole 82 in the middle of the support location division 81 connect, the support location division 81, in addition to fixation is located above the middle part of conveyer belt 7
Provided with the air-gauge test section 10 being fixed on casing directly over flaw detection instrument probe 11, the end of the conveyer belt 7, in addition to
It is located at the classification material collecting device 13 below the end of conveyer belt 7.
Specifically, the clamping portion 8 on entrance conveyer belt 7 of the steel ball 9 Jing Guo the single interruption of feeding mechanism, is passed by conveyer belt 7
It is dynamic,, can be in this position in the presence of stepper motor when steel ball 9 moves to the top of supporting part 12, flaw detection 11 bottom of instrument probe
Stay for some time, the steel ball that now pressure sensor 82 and defectoscope 11 are surveyed the qualitative data of steel ball 9 and defectoscope 11
Inner case data feedback is to PLC, when clamping portion 8 moves to air-gauge 10 position of test section on conveyor belt 7, pneumatic amount
The diameter data of steel ball 9 measured can be reached PLC by instrument 10, and measured data are carried out into confluence analysis, root in the presence of PLC
According to needing steel ball 9 carrying out sifting sort.
Wherein, through hole 82 is not only to be facilitated using circle, circle in circular, equilateral triangle or square, the embodiment
Processing is simultaneously larger more firm with steel ball contact surface, it is also ensured that the center of gravity of steel ball and the center superposition of through hole, while pressure
Sensor 83 is distributed at the drift angle of square, and data while two structures measured by effect lower pressure sensor 83 are more
Plus it is accurate.
Wherein, defectoscope is supersonic detector, and supersonic detector penetration capacity is strong, and the structure inside steel ball is examined
Survey, the substandard product of the defects such as crackle, the loose, stomata that can not visually differentiate inside steel ball can be picked out, not only
Ensure the quality of product, supersonic detector will not also be damaged to human body.
Wherein, cylinder 5 is connected with magnetic valve, and the piston rod of solenoid valve control cylinder 5 does stretching motion under PLC control
When, guide 6 is synchronous to be moved downward, and now feed pipe 4 is moved down to meeting synchronization steering part, discharge end 42 of the steel ball from feed pipe 4
Move to more accurate steady during the clamping portion 8 on conveyer belt 7.
Wherein, the lower through-hole 22 of fixed the ring disk 2 is located at the extreme lower position relative with upper through hole 21, now can easily with
Feed pipe 4 is connected.
Wherein, the probe 101 of air-gauge be the customized probe of standard, therefore using air-gauge measure when dimensional accuracy compared with
Height, is connected between probe 101 and tracheae 103 by fastener 102, convenient and swift during replacing, connects environment of accepting by tracheae 103
Factor influence is small, is conveniently used for different sizes, the steel ball size detection of varying environment.
Wherein, classification material collecting device is that several Y shape grooves are connected in series, and is passed through in crotch provided with the gear controlled by cylinder
Plate changes the movement locus of steel ball, and the magnetic valve controlled by PLC determines the motion of cylinder piston rod, thus by steel ball according to
Required parameter attribute is classified.
Embodiment described above is the preferably scheme of the present invention, not makees any formal limit to the present invention
System, also has other variants and remodeling on the premise of without departing from the technical scheme described in claim.
Claims (10)
1. a kind of steel ball detects screening plant, it is characterised in that including casing, feeding mechanism, the feeding mechanism includes fixing
The feeding warehouse on casing is located at, the feeding warehouse exit is provided with the fixation disk ring being fixed on casing, the fixed disk ring
End is provided with exports the upper through hole being adapted with feeding warehouse, is additionally provided with lower through-hole on fixed disk ring, the fixed disk ring inner sleeve connects
Provided with by motor-driven rotation dish, rotation dish outer end arc surface is provided with least one hole slot, and the hole slot can only be accommodated
One steel ball, the hole slot center is with upper through hole and lower through-hole center in same plane, the charging of the lower through-hole and feed pipe
End is fixedly connected, and the discharge end of the feed pipe is fixed with guide, and one end of the guide is with being fixed on casing
The piston rod of cylinder is fixedly connected, and the cylinder is connected with magnetic valve；
Testing agency, including stepper motor, the conveyer belt driven by stepper motors for being located at charging pipe end bottom, the transmission
At least one clamping portion that is fixed with is taken, the clamping portion is included in fixed fixed seat on a moving belt, the fixed seat
At least one pressure sensor is fixed with, the pressure sensor is provided with the support location division being flexibly connected with fixed seat,
It is through hole in the middle of the support location division, in addition to fixes the flaw detection instrument probe being located above in the middle part of conveyer belt, the conveyer belt
End directly over provided with being fixed on air-gauge test section on casing,
Also include being located at the classification material collecting device below transmission end of tape.
2. a kind of steel ball detection screening plant according to claim 1, it is characterised in that：The through hole of the support location division
Can be circular, equilateral triangle or square.
3. a kind of steel ball detection screening plant according to claim 1, it is characterised in that：The pressure sensor is distributed in
At regular polygon drift angle centered on supporting location division through hole.
4. a kind of steel ball detection screening plant according to claim 3, it is characterised in that：Regular polygon distribution can be with
For square distribution or regular pentagon distribution.
5. a kind of steel ball detection screening plant according to claim 1, it is characterised in that：The defectoscope is visited for ultrasonic wave
Hinder instrument.
6. a kind of steel ball detection screening plant according to claim 1, it is characterised in that：The upper through hole and lower through-hole are straight
Footpath is all higher than diameter of the steel ball.
7. a kind of steel ball detection screening plant according to claim 1, it is characterised in that：The defectoscope, air-gauge,
Stepper motor and magnetic valve are connected with PLC.
8. a kind of steel ball detection screening plant according to claim 1, it is characterised in that：The lower through-hole of the fixed the ring disk
Positioned at the extreme lower position relative with upper through hole.
9. a kind of steel ball detection screening plant according to claim 1, it is characterised in that：The lower section of the defectoscope, Gu
Determine the supporting part being provided with transmission plane bottom is touched on conveyer belt.
10. a kind of steel ball detection screening plant according to claim 1, it is characterised in that：It is described classification material collecting device be
Several Y shape grooves are connected, and the Y shape groove crotch is provided with the baffle plate being fixedly connected with cylinder piston rod, the cylinder and electromagnetism
Valve and PLC connections.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710572690.1A CN107262384B (en) | 2017-07-14 | 2017-07-14 | A kind of steel ball detection screening plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710572690.1A CN107262384B (en) | 2017-07-14 | 2017-07-14 | A kind of steel ball detection screening plant |
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| Publication Number | Publication Date |
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| CN107262384A true CN107262384A (en) | 2017-10-20 |
| CN107262384B CN107262384B (en) | 2019-03-29 |
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| CN201710572690.1A Active CN107262384B (en) | 2017-07-14 | 2017-07-14 | A kind of steel ball detection screening plant |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108284074A (en) * | 2017-12-30 | 2018-07-17 | 浙江工贸职业技术学院 | A kind of screening plant of citrus picking robot |
| CN109335324A (en) * | 2018-10-12 | 2019-02-15 | 付桂艳 | A kind of toy for children cleaning and sterilizing storage device |
| CN109470880A (en) * | 2018-10-27 | 2019-03-15 | 龚成香 | A kind of spherical shape steel ball magnetic force fine tuning positioning carrying out flaw detection device |
| CN110388963A (en) * | 2019-08-06 | 2019-10-29 | 湖州思迈腾科技有限公司 | A kind of motor shaft detection device |
| CN111620038A (en) * | 2020-05-30 | 2020-09-04 | 王新飞 | Conveying and adjusting device for steel ball production |
| CN112317328A (en) * | 2020-09-27 | 2021-02-05 | 重庆智者炎麒科技有限公司 | Auto-parts sieving mechanism |
| CN112798523A (en) * | 2020-12-31 | 2021-05-14 | 宜都红花夜明珠轴承制造有限公司 | Surface finish degree sampling inspection equipment for manufacturing bearing steel balls |
| CN112875226A (en) * | 2021-01-11 | 2021-06-01 | 苏州超莱斯机器人科技有限公司 | Full-automatic steel ball feeding device for lubricating distributor assembly line |
| CN113457959A (en) * | 2021-07-12 | 2021-10-01 | 南京晓庄学院 | Ball screening and mounting equipment for bearing pair |
| CN114054365A (en) * | 2021-11-10 | 2022-02-18 | 梁山国宇量仪精密机械有限公司 | Automatic detection equipment and detection method for overall dimension of workpiece |
| CN118107993A (en) * | 2024-04-30 | 2024-05-31 | 包头江馨微电机科技有限公司 | Ball conveyer and system |
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| US20020139730A1 (en) * | 2001-03-13 | 2002-10-03 | Motoyuki Itou | Apparatus and method for detecting abnormal balls |
| CN202762662U (en) * | 2012-08-31 | 2013-03-06 | 青岛锐智精密称量设备科技有限公司 | Novel efficient weighing grader |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108284074A (en) * | 2017-12-30 | 2018-07-17 | 浙江工贸职业技术学院 | A kind of screening plant of citrus picking robot |
| CN108284074B (en) * | 2017-12-30 | 2019-09-20 | 浙江工贸职业技术学院 | A kind of screening plant of citrus picking robot |
| CN109335324A (en) * | 2018-10-12 | 2019-02-15 | 付桂艳 | A kind of toy for children cleaning and sterilizing storage device |
| CN109470880A (en) * | 2018-10-27 | 2019-03-15 | 龚成香 | A kind of spherical shape steel ball magnetic force fine tuning positioning carrying out flaw detection device |
| CN110388963A (en) * | 2019-08-06 | 2019-10-29 | 湖州思迈腾科技有限公司 | A kind of motor shaft detection device |
| CN111620038A (en) * | 2020-05-30 | 2020-09-04 | 王新飞 | Conveying and adjusting device for steel ball production |
| CN111620038B (en) * | 2020-05-30 | 2021-04-20 | 嵊州市法克机械有限公司 | Conveying and adjusting device for steel ball production |
| CN112317328A (en) * | 2020-09-27 | 2021-02-05 | 重庆智者炎麒科技有限公司 | Auto-parts sieving mechanism |
| CN112798523A (en) * | 2020-12-31 | 2021-05-14 | 宜都红花夜明珠轴承制造有限公司 | Surface finish degree sampling inspection equipment for manufacturing bearing steel balls |
| CN112875226A (en) * | 2021-01-11 | 2021-06-01 | 苏州超莱斯机器人科技有限公司 | Full-automatic steel ball feeding device for lubricating distributor assembly line |
| CN112875226B (en) * | 2021-01-11 | 2022-06-21 | 苏州超莱斯机器人科技有限公司 | Full-automatic steel ball feeding device for lubricating distributor assembly line |
| CN113457959A (en) * | 2021-07-12 | 2021-10-01 | 南京晓庄学院 | Ball screening and mounting equipment for bearing pair |
| CN113457959B (en) * | 2021-07-12 | 2022-09-20 | 南京晓庄学院 | Ball screening and mounting equipment for bearing pair |
| CN114054365A (en) * | 2021-11-10 | 2022-02-18 | 梁山国宇量仪精密机械有限公司 | Automatic detection equipment and detection method for overall dimension of workpiece |
| CN114054365B (en) * | 2021-11-10 | 2023-12-22 | 梁山国宇量仪精密机械有限公司 | Automatic detection equipment and detection method for external dimensions of workpiece |
| CN118107993A (en) * | 2024-04-30 | 2024-05-31 | 包头江馨微电机科技有限公司 | Ball conveyer and system |
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| CN107262384B (en) | 2019-03-29 |
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Denomination of invention: A steel ball detection and screening device Effective date of registration: 20210914 Granted publication date: 20190329 Pledgee: Industrial Commercial Bank of China Ltd. Yunhe branch Pledgor: ZHEJIANG XINGCHANG BEARING Co.,Ltd. Registration number: Y2021330001562 |