CN204438711U - The multi-thread even dewatering production line of multifunctional rotary cutting plate material - Google Patents

The multi-thread even dewatering production line of multifunctional rotary cutting plate material Download PDF

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Publication number
CN204438711U
CN204438711U CN201420826578.8U CN201420826578U CN204438711U CN 204438711 U CN204438711 U CN 204438711U CN 201420826578 U CN201420826578 U CN 201420826578U CN 204438711 U CN204438711 U CN 204438711U
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roller
hot wind
hole
sheet material
spray hot
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CN201420826578.8U
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覃建明
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Abstract

The multi-thread even dewatering production line of a kind of multifunctional rotary cutting plate material, by an elongated metal support, about many groups symmetries are located and automatically can regulate the roller group of upper and lower roller excircle spacing, hot blast also closely evenly can be sprayed directly to two planes up and down of sheet material in about many groups symmetrical location, and the spray hot wind guiding parts combination that can convert hot air jet face length degree is formed.It is by being separately positioned on the drive sprocket at every root upper roller axle two ends, linkage gear, under the driving of chain and buncher, can allow two plate faces up and down of many production line sheet materials moved in upper and lower roller clearance space, under the support of heat supply wind regime outside, the closely high temperature of spray hot wind guiding parts can be accepted simultaneously, Deng air pressure, the even processed of high speed Deng flow, solve the sheet material after the dry process of existing market existing like product existence, unevenly cause that deflection is large and production efficiency is low because dewatering, cost is high, and the problem of different size sheet material drying process can not be adapted to, realize evenly dehydration, the goal of the invention of high yield low cost.

Description

The multi-thread even dewatering production line of multifunctional rotary cutting plate material
Technical field
The utility model relates to drying plant log scale, bamboo rotary cutting being carried out to fast dewatering process after being processed into sheet material, particularly the multi-thread even dewatering production line of a kind of multifunctional rotary cutting plate material.
Background technology
At present in China to the drying process of timber rotary-cut machining sheet, all generally utilize the heat energy of the sun and the flowing of natural wind as dry resource, because these resources are bought without sheet fabrication owner investment, simple assessment all thinks that this way cost is minimum, is conducive to the economic benefit of owner.If from country and whole people's interests, assess from the comprehensive interests of Wood products industry and processing owner, there is many-sided not science as follows in this way, unreasonable and harmfulness:
1, this way meets the rainy weather of long period and just cannot normally produce, and has influence on the demand that the production schedule of whole industry and other industry production and people are in life.
2, the soil, large area good farmland taking country and peasant dries threshing ground, it not only increases the fund input that owner rents soil for a long time, the more important thing is and threaten the safety of national food production and the stable of the people's livelihood, be unfavorable for the equilibrium coordinated development of diversified economy crop, have influence on country and the people to the demand of many kinds of substance culture life.
3, this way is to the drying process shortage science of rotary-cut sheet material, and reliable technical quality ensures, has influence on the reliability of whole Wood products industry quality and performance, threatens the safety in production of other industry and the quality of product.
What 4, this way needs were more manually goes to carry out tedding and managing of sheet material, adds processing owner to the expenditure of wage for workmen.
5, this way increase sheet material dries and drops into the means of transport reclaimed and labor wage, the pollution etc. consuming national energy resource and increase environment.
Thus, after the monitoring and surveying that national regulatory authorities utilizes satellite and comprehensive eye exam, relevant rectification notice and ban is issued to government of all parts of the country side.
It is on July 3rd, 2013 that Patent Office of the People's Republic of China is disclosed the applying date, application number is 2013102755980, name is called the patent of invention technique device of veneer drying equipment, through the utility model designer, the practical operation situation of this equipment is investigated, find this product in the process of throwing plate because device structure reason cannot by vertical for plate smooth location, cause and cause the distortion of plate larger because degree of dehydrating is uneven in the process of drying, the viscose glue allowing the pressing plate factory of this plate of purchase consume is many, increase the working time of row's scrubbing brush glue, have influence on production efficiency and the product quality of pressing plate factory, thus the not welcome of compression plate factory and interest.In addition, in the production run process of this equipment, due to technical pattern reason, the input end of wet plate and the output of dry plate cannot seal, cause the reactive loss amount of drying room heat energy large, also make the post ambient air temperature residing for direct labor exceed more than 20 DEG C Celsius of overall situation temperature, it not only wastes heat energy, also there is larger harm to the healthy of workman, thus also must make larger technological improvement.
The present utility model people entrusts of Liuzhou Jizhi Patent and Trademark Office's agent application in July, 2014, the applying date is on July 21st, 2014, application number is: 201420402440.5, denomination of invention is the utility model patent of the multi-thread even dewatered drying equipment of rotary-cut sheet material, and technical pattern also exists the unreasonable factor of following several respects:
1, in its lower roller, space swivel joint and metal hose and hot air source are in series and obtain heat energy and directly carry out heat trnasfer to sheet material, in implementation process, as upper roller automatic pressure balance device regulates unreasonable, or equipment causes misoperation by the impact of environmental factor, cause the infringement in board quality and performance with regard to the transmission of Yi Fashengyin high temperature, add that its production cost is high, the fund input of adding users and have influence on the sale of price competition and product.
2, its upper roller automatic pressure balance regulator is arranged in the passing away space of the moisture hot blast in space on main support, the maintenance of inconvenient equipment in running and adjustment, also can allow the safety of this automatic pressure balance regulator is normal to be used and the life-span is subject to serious threat.
3, more seriously; the upper roller excircle diameter dimension of its each upper and lower roller group is less than the excircle diameter dimension of lower roller; must cause upper and lower roller in running; cause because peripheral velocity is inconsistent sheet material to be torn and damage the shutdown of card bundle or the impaired accident of equipment transmission parts; thus the technical pattern of this application patent is also unreasonable with perfection, and the present inventor also must make more rationally more perfect technical pattern and improve.
Summary of the invention
The utility model is to provide the multi-thread even dewatering production line of a kind of multifunctional rotary cutting plate material
The technical pattern realizing the utility model object is made up of following scheme:
The multi-thread even dewatering production line of this multifunctional rotary cutting plate material, comprise an elongated metal main support, many groups are symmetrical roller group of locating up and down, many group automatic pressure balance regulators, many groups spray hot wind guiding parts, a combined formation of the microscler casing of hot blast split channel.It is characterized in that: described many groups symmetrical roller group of locating up and down, at least by six groups equidistantly on an elongated metal main support space form symmetrical location up and down, its upper roller is the bearing block by roller shaft two ends, reversal of the natural order of things to be positioned in a upper roller support being fixed on space on master metal support above space, its lower roller is by the bearing block at roller shaft two ends, and the lower roller automatic lifting top area element be arranged on bottom each bearing block, be positioned on elongated metal main support channel-section steel face with two guiding with the bolt of position-limiting action is floating, the below belonging to space in upper roller support is formed.Described many group automatic pressure balance regulators, in the below often organizing roller group, namely on the lower limb lateral surface on elongated metal main support every root channel-section steel both sides, also each setting is positioned with one piece respectively, two sides symmetry is positioned with two pieces, the balanced lever fulcrum shaft two ends of one group of automatic pressure balance regulator can be supported, its outline is inverted trapezoidal, and below the top edge of its inverted trapezoidal, also have the balanced lever fulcrum shaft fixing steel plate of two through holes, and its every root balanced lever fulcrum shaft excircle spatially, namely on symmetrical with the center line of the lower roller automatic lifting top area element be arranged at bottom each bearing block of lower roller same excircle position, also be provided with its two sides and be all provided with shrouding, on the extending level center line of its outer ring sleeve end face, also left and right is respectively welded with an excircle and establishes threaded weight balancing adjustment long lever and threadless short lever respectively, and on the other end of short lever, also transverse weld has the metal cylinder stub that its axial end vertical center line and lower roller automatic lifting top area element center line coincide, and on the external screw thread face of the balance adjustment long lever of on the left side, also be configured with two weight balancings and regulate double nut and a combined formation of additional equilibrium pouring weight change gear.The structure of described many group spray hot wind guiding parts, only do representative introduction to be positioned at parts above the sheet material line of motion: it is by four pieces of isometric rectangle thin plates, wherein one block of termination shrouding having a through hole that an energy is connected with warm-air pipe joint of two pieces, and two pieces are roughly respectively welded with an action bars on its plane centreline intersection point, the upper sealing plate that action bars can have a through hole at one piece extends, and on every corresponding position of root action bars, respectively have the spray hot wind through hole length adjustment member of a bayonet lock through hole, Combination Welding becomes a casing be rectangle respectively mutually, and below the right flank of this casing, be also attached to the sheet material motion guide plate of location, one piece of oblique angle, semiclosed casing bottom shrouding also having many long linear through holes is formed, it is positioned the structure of the spray hot wind guiding parts below the sheet material line of motion, roughly similar to the spray hot wind guiding parts being positioned at top, just its spray hot wind through hole, and at the action bars bayonet lock through hole of its spray hot wind through hole length adjustment member, otherwise form with the orientation phase difference combination of the sheet material motion guide plate being attached to rectangular box right flank.The structure of a described microscler casing of hot blast split channel, on a front cover of its casing, offer the Guan Liantou that an energy is connected with external hot air source pipe joint, and on a side shrouding of its casing, also offering the through hole that multiple many groups spray hot wind guiding parts pipe joint with being positioned at above elongated metal main support is corresponding, through hole being also provided with the pipe joint that can facilitate and organize more spray hot wind guiding parts pipe joint to be connected and forming.
Technical scheme also comprises more specifically: on the straight line of the sagging size of unification of delimiting below the inner side top edge of elongated metal main support two large channel-section steels, also respectively near the inner side of a channel-section steel of the microscler casing of hot blast split channel, location is provided with polylith and has multiple exhaust hole, multiple hot air duct through hole, multiple roller shaft through hole, and be interconnected to location, the inner side plate washer of a monoblock, on the sagging size straight line of unification inside another root channel-section steel, also location is provided with polylith, the through hole corresponding with multiple roller shaft through holes that plate washer inside last channel-section steel is opened and multiple exhaust hole, and be interconnected to location, the inner side plate washer of a monoblock.
Further: the upper surface of locating plate washer inside described two channel-section steels, being also provided with polylith can the movable upper space shrouding opened and close.
Further: at the lateral surface of elongated metal main support two large channel-section steels, also each connection is positioned with the through hole its plate face of polylith having roller shaft can be allowed to pass through to external space extension or warm-air pipe respectively, and be interconnected to the channel-section steel lateral surface shrouding of a monoblock, allow the passage of the inner side location plate washer of the large channel-section steel of every root and two of lateral surface shrouding natural shape cost production line upwards space drainage moisture.
Further: described many groups symmetrical roller group of locating up and down, on the outrigger shaft that its upper roller is held in the same way, also each location is provided with the sprocket wheel of a chain drive, on two outrigger shafts of the other end of its same roller group, also respectively on the laterally zygomorphic position line of same, each location is provided with the linkage gear of roller gap up and down of a same equal modulus, the equal number of teeth and equal external diameter.
Further: in order to not allow the idle underlying space being dissipated to elongated metal main support of the hot blast of sheet material travel line underlying space, below the medial surface top edge of two main support channel-section steels, also location be provided with polylith be connected sealing travel line bottom shrouding.
Further: at the two ends of elongated metal main support, also a wet plate workbench and dry plate workbench is respectively provided with respectively.
Further: be on the corresponding site between the end and the front end of first group of roller of wet plate workbench, and on corresponding site between the rear end of the front end of flat bench and the 6th group of roller, also each upper and lower symmetry location is provided with one group of independently sheet material motion guide plate.
Beneficial effect
1, because automatic pressure balance regulator is arranged on the below often organizing roller group by the utility model, itself and production line hot-air dewatering passage and moisture passing away isolated, not only avoid the impact on its service life and sensitivity of hot blast and moisture, the adjustment that be also convenient to operation workman and attendant are in operation to this equipment.
2, one of former automatic pressure balance regulator interlock major axis is improved to two minor axises of roller two end axles bearing separation adjusting, and the bearing that the structure of its balance pivot is improved to enclosed construction is formed, its sensitivity and stability all can be better than the device of original application patent, and, the automatic backlash pressure adjustment that one piece of plate left and right sides variable thickness causes can also be adapted to, the nonstandard sheet material of multi-thickness can be allowed to be run by the transmission of each group of roller smoothly, improve the high-efficiency operation of equipment.
3, because the air holes of letting out of spray hot wind guiding parts of the present utility model is split into a long linear through hole, the two ends, interior space of spray hot wind guiding parts are provided with the adjustable device letting out air holes length, the operation dewatered drying of conventional plurality of specifications sheet material can be adapted to, and in the running of every block plate, its upper and lower two plate faces can accept closely spraying of high temperature simultaneously and wait air pressure, etc. flow and uniform velocity dehydrate process, and have the smooth roll-in of many group rollers, the object of the even dehydration of high speed and improving yield can be realized.
4, because in this device lower roller, space eliminates the hot-air channel of original application patent, multiple swivel joint and many strip metals flexible pipe of original structure are economized out, add compact conformation of the present utility model, volume is little, good sealing effect, do not need to aim at it and heat insulation wall is set, reduce more production cost, decrease the capital input of user, also the popularity rate in market is more conducive to, the financial burden of renting country and peasant soil hanger plate can be decreased for numerous owners, also the problem that rainy weather has influence on the production of industry normalization and promotes wooden industry properties of product and quality is solved.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the B-B sectional view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is that upper and lower roller gap linkage gear P is to enlarged diagram.
Fig. 5 is that upper and lower roller part section amplifies I schematic diagram.
Fig. 6 is that spray hot wind guiding parts analyses and observe amplification II schematic diagram.
Fig. 7 is that automatic pressure balance regulator broken section amplifies III schematic diagram.
In accompanying drawing: 1, elongated metal main support; 2, the microscler casing of hot blast split channel; 3, hot air source inlet connector tube; 4, dry plate workbench; 5, independent sheet material motion guide plate; 6, upper roller support; 7, upper roller; 8, lower roller; 9, spray hot wind guiding parts; 10, air holes length adjustment member; 11, positioning clamping pin through hole; 12, sheet material motion guide plate; 13, microsclerly air holes is let out; 14, intermediate isolating square tube; 15, wet plate workbench; 16, hot blast connecting pipe; 17, the outer side seal board of channel-section steel; 18, positioning baffle inside channel-section steel; 19, upper space shrouding; 20, balanced lever fulcrum shaft fixing steel plate; 21, balancing pole thick stick fulcrum shaft; 22, bottom space shrouding; 23, lower roller automatic lifting top area element; 24, weight balancing regulates long lever; 25, weight balancing regulates double nut; 26, upper and lower roller gap linkage gear; 27, chain drive sprocket wheel; 28, warm-air pipe through hole; 29, steam vent; 30, additional equilibrium pouring weight change gear; 31, without screw thread short lever; 32, metal cylinder stub; 33, bearing block shrouding; 34, bearing block snare; 35, highly sensitive fulcrum shaft bearing; 36, guide plate reinforcement; 37, gypsy chain; 38, outer ring sleeve is located; 39, linkage gear forces mother.
Detailed description of the invention
As shown in accompanying drawing 1,2,3,4: the utility model comprises elongated metal main support, many groups are symmetrical roller group of locating up and down, many group automatic pressure balance regulators, many group spray hot wind guiding parts, a combined formation of the microscler casing of hot blast split channel.Described many groups symmetrical roller group 7 of locating up and down, 8, its upper roller 7 is positioned at below a upper side frame being called upper roller support 6 by the bearing block through hole at its two ends and bolt reversal of the natural order of things, its lower roller 8 be by the bearing block through hole at its two ends and bolt float be positioned at elongated metal main support I channel-section steel face on, and belong on position symmetrical with upper roller center line below the interior space of same upper roller support 6, the group of roller up and down 7 that its many group is equidistantly located, the excircle clearance space of 8 extends line, be exactly that plate sealing-in is by the travel line dehydrating processing procedure, it utilizes and is arranged on upper roller 7 with the chain drive sprocket wheel 27 on end axle, and under mutually connect between adjacent two sprocket wheels 27 respectively endless chain 37 of formation and the driving of additionaling power motor, allow all upper rollers 7 all towards a clockwise direction run-in synchronism, utilization is arranged on upper and lower roller 7, the mutual reverse drive principle of the linkage gear of roller gap up and down 26 on 8 other end axles, allow between upper and lower roller 7 and the excircle of 8 and also form reverse drive, realize sheet material and continue to run forward the process accepting to dehydrate process all the time towards a direction.
As accompanying drawing 1, 2, 3 and accompanying drawing 5, shown in 7: described many group automatic pressure balance regulators, by being arranged on the lower roller automatic lifting top area element 23 often organized bottom roller group lower roller two end axles bearing, metal cylinder stub 32, without screw thread lever 31, and be positioned at the supporting steel plate 20 of the every root channel-section steel both sides of elongated metal main support 1, weight balancing adjustment (adjusting) lever fulcrum shaft 21, balance adjustment long lever 24, weight balancing regulates double nut 25, additional equilibrium pouring weight change gear 30, and the shrouding 33 in accompanying drawing 7, bearing block outer ring sleeve 34, and the combined formation of highly sensitive fulcrum roller 35,
As shown in Figure 6: described many group spray hot wind guiding parts 9, by four pieces of isometric rectangle thin plates, wherein one block of termination shrouding having a through hole 28 that an energy is connected with warm-air pipe joint of two pieces, and two pieces roughly on its plane centreline intersection point, respectively be welded with the spray hot wind through hole length adjustment member 10 that an action bars is formed, the shrouding that its action bars can have a through hole at one piece extends, and on every corresponding position of root action bars, spray hot wind through hole length adjustment member 10 phase respectively having a bayonet lock through hole 11 respectively combination accessory is welded into a rectangular semiclosed casing 9, and below the right flank of this casing 9, be also attached to the sheet material motion guide plate 12 of location, one piece of oblique angle, bottom it on shrouding, the semiclosed casing also having many long linear through holes 13 is formed.It is positioned the structure of the spray hot wind guiding parts 9 below the sheet material line of motion, roughly similar to the structure of the spray hot wind guiding parts 9 being positioned at top, just its spray hot wind through hole 13, and the action bars bayonet lock through hole 11 of spray hot wind through hole length adjustment member 10, contrary with the orientation of the sheet material motion guide plate 12 be attached to below rectangular box right flank, and on the lateral surface of the bottom shrouding of the semiclosed casing 9 in below, also be welded with the location outer ring sleeve 38 of an action bars 10, and on the outer circumference surface of location outer ring sleeve 38, the difference also having the bayonet lock through hole 11 that matches with action bars 10 bayonet lock through hole is formed.By above-mentioned many group spray hot wind guiding parts 9, parts are positioned on the corresponding component of positioning baffle 18 inside elongated metal main support 1 two channel-section steels up and down respectively, just can form the multi-thread even dewatering production line main body of multifunctional rotary cutting plate material of compact conformation.

Claims (4)

1. the multi-thread even dewatering production line of multifunctional rotary cutting plate material, comprise an elongated metal main support, the roller group of about many groups symmetrical location, many groups automatic pressure balance regulator, many groups spray hot wind guiding parts, a combined formation of the microscler casing of hot blast split channel, it is characterized in that: described many groups symmetrical roller group (7) of locating up and down, (8), at least equidistantly form symmetrical location up and down in the upper space of an elongated metal main support (1) by six groups, its upper roller (7) is the bearing block by roller shaft two ends, reversal of the natural order of things is positioned at above upper roller support (6) interior space being fixed on the upper space of elongated metal main support (1), its lower roller (8) is by the bearing block at roller shaft two ends, and the lower roller automatic lifting top area element (23) be arranged on bottom each bearing block, be positioned on elongated metal main support (1) channel-section steel face with two guiding with the bolt of position-limiting action is floating, the below belonging to upper roller support (6) interior space is formed.
2. the multi-thread even dewatering production line of multifunctional rotary cutting plate material according to claim 1, it is characterized in that: described many group automatic pressure balance regulators, in the below often organizing roller group, namely on the lower limb lateral surface on the every root channel-section steel both sides of elongated metal main support (1), also each setting is positioned with one piece respectively, two sides symmetry is positioned with two pieces, its outline is inverted trapezoidal, and below the top edge of its inverted trapezoidal, also have the balanced lever fulcrum shaft fixing steel plate (20) of two through holes, and its every root balanced lever fulcrum shaft (21) excircle spatially, namely on symmetrical with the cross central line of the lower roller automatic lifting top area element (23) be arranged at bottom lower roller (8) each bearing block same excircle position, also be provided with its two sides and be all provided with bearing block shrouding (33), its excircle is provided with the highly sensitive fulcrum shaft bearing (35) of a bearing block snare (34), and on the extending level center line of its bearing block outer ring sleeve end face, also left and right is respectively welded with an excircle and establishes threaded weight balancing to regulate long lever (24) and without screw thread short lever (31) respectively, and on the other end without screw thread short lever (31), also transverse weld has the metal cylinder stub (32) that its axial end vertical center line and lower roller automatic lifting top area element (23) center line coincide, and the weight balancing of on the left side regulates on the external screw thread face of long lever (24), also be configured with two weight balancings and regulate double nut (25) and a combined formation of additional equilibrium pouring weight change gear (30).
3. the multi-thread even dewatering production line of multifunctional rotary cutting plate material according to claim 1, it is characterized in that: the structure of described many groups spray hot wind guiding parts (9), only do representative introduction with the parts be positioned at above the sheet material line of motion, it is by four pieces of isometric rectangle thin plates, wherein one block of termination shrouding having a through hole (28) that an energy is connected with warm-air pipe joint of two pieces, and two pieces are roughly respectively welded with an action bars (10) on its plane centreline intersection point, the upper sealing plate that action bars (10) can have a through hole at one piece extends, and on the corresponding position of every root action bars (10), respectively have spray hot wind through hole length adjustment member (9) of a bayonet lock through hole (11), Combination Welding becomes a casing be rectangle respectively mutually, and below the right flank of this casing, be also attached to the sheet material motion guide plate (12) of location, one piece of oblique angle, bottom it on shrouding, the semiclosed casing also having many long linear through holes (13) is formed, it is positioned the structure of the spray hot wind guiding parts below the sheet material line of motion, roughly similar to the spray hot wind guiding parts being positioned at top, just its spray hot wind through hole (13), and the bayonet lock through hole (11) of the action bars (10) of spray hot wind through hole length adjustment member, otherwise form with the orientation phase difference combination of the sheet material motion guide plate 12 being attached to rectangular box right flank.
4. the multi-thread even dewatering production line of multifunctional rotary cutting plate material according to claim 1, it is characterized in that: the structure of a described microscler casing of hot blast split channel (2), on a front cover of its casing, offer the hot air source inlet connector tube (3) that an energy is connected with external hot air source pipe joint, and on a side shrouding of its casing, also offer the through hole that multiple many groups spray hot wind guiding parts (9) pipe joint with being positioned at above elongated metal main support is corresponding, through hole is also provided with the pipe joint that can facilitate and organize more spray hot wind guiding parts pipe joint to be connected to form.
CN201420826578.8U 2014-12-14 2014-12-14 The multi-thread even dewatering production line of multifunctional rotary cutting plate material Expired - Fee Related CN204438711U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105546962A (en) * 2015-12-31 2016-05-04 洪湖市卓发化机有限公司 Transmission device for synthetic rubber drying box
CN105627712A (en) * 2016-03-10 2016-06-01 广西南宁侨盛木业有限责任公司 System capable of conducting heating and drying simultaneously during board conveying
CN111076522A (en) * 2018-10-19 2020-04-28 中山市必星电子设备有限公司 Three-phase balance efficient uniform-temperature hot air tunnel furnace drying device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105546962A (en) * 2015-12-31 2016-05-04 洪湖市卓发化机有限公司 Transmission device for synthetic rubber drying box
CN105546962B (en) * 2015-12-31 2017-12-22 洪湖市卓发化机有限公司 A kind of transmission device for synthetic rubber drying box
CN105627712A (en) * 2016-03-10 2016-06-01 广西南宁侨盛木业有限责任公司 System capable of conducting heating and drying simultaneously during board conveying
CN105627712B (en) * 2016-03-10 2018-03-06 广西南宁侨盛木业有限责任公司 A kind of system that can simultaneously heat and dry during sheet material conveying
CN111076522A (en) * 2018-10-19 2020-04-28 中山市必星电子设备有限公司 Three-phase balance efficient uniform-temperature hot air tunnel furnace drying device

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