CN105890310A - Multifunctional multi-line uniform dewatering production line for rotary cut plates - Google Patents

Abstract

A multifunctional multi-line uniform dewatering production line for rotary cut plates is composed of a long metal support, a plurality of roller sets capable of being symmetrically positioned in an up-and-down manner and automatically adjusting the distance between the outer circumferences of upper rollers and lower rollers, and a plurality of hot air spraying and guiding parts which can be symmetrically positioned in an up-and-down manner, can directly and evenly spray hot air to the upper planes and the lower planes of the plates at close range and can convert the hot air jet flow face length. Under driving of transmission chain wheels arranged at the two ends of each upper roller shaft, linkage gears, a chain and a speed adjusting motor, the multifunctional multi-line uniform dewatering production line can make the upper plate faces and the lower plate faces of the plates on a plurality of production lines moving in the gap space of the upper rollers and the lower rollers receive close-range high-air-temperature, equal-air-pressure and equal-flow high-speed uniform dewatering treatment of the hot air spraying and guiding parts at the same time under the support of an external heat supply air source, the problems that existing similar products in the current market have the problems that the dried and processed plates are large in deformation amount and low in production efficiency because of non-uniform dewatering and high in cost and cannot adapt to drying treatment of the plates of different specifications, and the invention purposes of uniform dewatering, high yield and low cost are achieved.

Description

The multi-thread uniform dewatering production line of multifunctional rotary cutting plate material

Technical field

The drying carrying out fast dewatering process after the present invention relates to log scale, bamboo rotary cutting are processed into sheet material sets Standby, particularly to a kind of multi-thread uniform dewatering production line of multifunctional rotary cutting plate material.

Background technology

Dried to timber rotary-cut processing sheet material, the most generally utilizes the heat of the sun the most in China The flowing of energy and natural wind is as dry resource, because these resources are bought without sheet fabrication owner investment, letter Single assessment all thinks that this way cost is minimum, the beneficially economic benefit of owner.If from country and the whole people Interests, from the comprehensive interests assessment of Wood products industry and processing owner, this way exists the most in many ways The not science in face, unreasonable and hazardness:

1, this way meets the rainy weather of long period and just cannot normally produce, and has influence on the life of whole industry Produce plan and other industry production and people's demand in life.

2, the soil, large area good farmland taking country and peasant dries threshing ground, and it not only increases the long time charter of owner With the fund input in soil, it is often more important that threaten the safety of national food production and stablizing, no of the people's livelihood It is beneficial to the equilibrium coordinated development of diversified economy crop, has influence on country and the people to many kinds of substance culture life Demand.

3, this way lacks science to the dried of rotary-cut sheet material, and reliable technical quality ensures, has influence on The reliability of whole Wood products industry quality and performance, threatens the safety in production of other industry and product Quality.

What 4, this way needs were more manually goes to carry out tedding and managing of sheet material, adds processing owner to work The expenditure of people's wage.

5, this way increases means of transport and the labor wage input that sheet material dries and reclaims, and consumes national energy Resource and the increase pollution etc. to environment.

Thus, after country's regulatory authorities utilizes monitoring and surveying and the comprehensive eye exam of satellite, to the whole nation Each place government issues relevant rectification notice and ban.

Patent Office of the People's Republic of China is disclosed filing date on July 3rd, 2013, Application No. 2013102755980, The patent of invention technique device of entitled veneer drying equipment, through the designer of the present invention actual fortune to this equipment Market condition is investigated, and finds that this product is being thrown during plate because device structure reason cannot be by vertical for plate smooth fixed Position, causes the deformation causing plate during drying because dehydrate degree is uneven relatively big, allows and purchase this plate Pressing plate factory consume viscose glue many, increase row scrubbing brush glue working time, have influence on the production efficiency of pressing plate factory And product quality, thus the not welcome of compression plate factory and interest.It addition, during the production run of this equipment, Due to technical pattern reason, the outfan putting into end and dry plate of wet plate cannot seal, and causes drying room heat energy Reactive loss amount is big, also make the post ambient air temperature residing for direct labor exceed overall situation temperature Celsius 20 DEG C with On, it not only wastes heat energy, and healthy to workman also has bigger harm, thus must also make Bigger technological improvement.

The present inventor entrusts of Liuzhou Jizhi Patent and Trademark Office's agent application in July, 2014, Filing date on July 21st, 2014, Application No.: 201420402440.5, invention entitled rotary-cut plate The utility model patent of the multi-thread uniform dewatered drying equipment of material, there is also following several respects in technical pattern Unreasonable factor:

1, in its lower roller, space swivel joint and metal hose are in series acquisition heat energy to sheet material with hot air source Directly carry out heat transfer, in implementation process, as unreasonable in the regulation of upper roller automatic pressure balance device, or Equipment is affected by environmental factors causes misoperation, causes board quality and property with regard to the transmission of Yi Fashengyin high temperature Infringement on energy, adds that its production cost is high, increases the fund input of user and have influence on price competition and product The sale of product.

2, its upper roller automatic pressure balance regulator is arranged on the discharge of dampness hot blast in space on main support In channel space, it has not been convenient to equipment maintenance in running and regulation, this automatic pressure also can be allowed to balance The normal use of safety of adjusting means and life-span are by serious threat.

3, more seriously, the upper roller excircle diameter dimension of its each upper and lower set of the rolls is less than lower roller Excircle diameter dimension, necessarily causes upper and lower roller in running, makes because peripheral velocity is inconsistent Become sheet material to be torn damage card bundle to shut down or the impaired accident of equipment transmission parts, thus this application patent Technical pattern the most unreasonable and perfect, the present inventor must also make more rationally more perfect technical pattern and change Enter.

Summary of the invention

The present invention is to provide a kind of multi-thread uniform dewatering production line of multifunctional rotary cutting plate material

The technical pattern realizing the object of the invention is made up of below scheme:

This multi-thread uniform dewatering production line of multifunctional rotary cutting plate material, including an elongated metal main support, many groups The set of the rolls of location symmetrical above and below, many group automatic pressure balance regulators, many group spray hot wind guiding parts, One hot blast split channel combined composition of elongated casing.It is characterized in that: described many groups location symmetrical above and below Set of the rolls, at least by six groups equidistantly on an elongated metal main support location symmetrical above and below, space constitute, Its upper roller is the bearing block by roller shaft two ends, and reversal of the natural order of things is positioned at one and is fixed on metal main support overhead Between upper roller support in space above, its lower roller is by the bearing block at roller shaft two ends, and is arranged on every A lower roller automatic lifting top area element bottom individual bearing block, and two spiral shells playing guiding and position-limiting action Bolt floats and is positioned on elongated metal main support channel-section steel face, and in genus upper roller support, the lower section in space is constituted.Institute State many group automatic pressure balance regulators, be in the lower section often organizing set of the rolls, i.e. at elongated metal main support On the lower limb lateral surface on every channel-section steel both sides, respectively arranging location has one piece, and two sides symmetry positions There are two pieces, the balanced lever fulcrum shaft two ends of one group of automatic pressure balance regulator, its outline can be supported In inverted trapezoidal, and below the top edge of its inverted trapezoidal, the balanced lever fulcrum shaft also having two through holes is fixed Position steel plate, and its every balanced lever fulcrum shaft excircle spatially, i.e. with to be arranged at lower roller each On the same excircle position that the centrage of the lower roller automatic lifting top area element bottom bearing block is symmetrical, It is additionally provided with its two sides and is designed with shrouding, on the extending level centrage of its outer ring sleeve end face, also divide Not left and right is respectively welded with an excircle and sets threaded weight balancing regulation long lever and threadless short lever, And on the other end of short lever, also transverse weld has its axial end vertical center line and a lower roller The metal cylinder stub that automatic lifting top area element centrage coincides, and at the balance adjustment long lever on the left side External screw thread face on, be also configured with two weight balancings regulation double nuts and an additional equilibrium pouring weight change gear phase Combination is constituted.The described structure organizing spray hot wind guiding parts, only to be positioned at above the sheet material line of motion more Parts are made representativeness and are introduced: it is by four pieces of isometric rectangle thin plates, and two pieces one of has an energy The termination shrouding of the through hole being connected with warm-air pipe joint, and two pieces substantially on its plane centreline intersection point Respectively being welded with an action bars, action bars can extend at one piece of upper sealing plate having a through hole, and On the every corresponding position of action bars, respectively have the spray hot wind through hole length regulation parts of a bayonet lock through hole, It is respectively combined mutually and is welded into a casing being rectangle, and below the right flank of this casing, be also attached to one The sheet material motion guide plate of location, block oblique angle, bottom shrouding also has the semiclosed case of the linear through hole of a plurality of length Body is constituted, and it is positioned the structure of the spray hot wind guiding parts below the sheet material line of motion, above being positioned at Spray hot wind guiding parts substantially similar, simply its spray hot wind through hole, and long at its spray hot wind through hole The action bars bayonet lock through hole of minor joint parts, and it is attached to the sheet material motion guide plate of rectangular box right flank Otherwise orientation phase difference combination constitute.The structure of the elongated casing of one hot blast split channel, be A front cover of its casing offers a Guan Liantou being connected with external hot air source pipe joint, and On the one side shrouding of its casing, it is further opened with many groups of heat that are multiple and that be positioned at above elongated metal main support The through hole that wind injection guiding parts pipe joint is corresponding, through hole is additionally provided with and can facilitate and organize spray hot wind more The pipe joint that guiding parts pipe joint is connected is constituted.

More specifically technical scheme also includes: under the inner side top edge of two big channel-section steels of elongated metal main support On the straight line of the sagging size of unification that side delimit, also respectively close to the one of the elongated casing of hot blast split channel The inner side of root channel-section steel, location is provided with polylith and has multiple exhaust hole, and multiple hot air duct through holes are multiple Roller shaft through hole, and it is interconnected to location, the inner side plate washer of a monoblock, the unification inside another root channel-section steel On sagging size straight line, also location is provided with polylith, with previous channel-section steel inside multiple rollers of being opened of plate washer Through hole that shaft through-hole is corresponding and multiple exhaust hole, and it is interconnected to location, the inner side plate washer of a monoblock.

Further: inside described two channel-section steels, position the upper surface of plate washer, being additionally provided with polylith can be movable The upper space shrouding opened and close.

Further: at the lateral surface of two big channel-section steels of elongated metal main support, location also it is respectively connected with Having on its plate face of polylith to have can allow roller shaft the most spatially extended or through hole that warm-air pipe passes through, and interconnects mutually Be connected into the channel-section steel lateral surface shrouding of a monoblock, allow every big channel-section steel inner side location plate washer and lateral surface shrouding from So passage of two of this production line of formation upwards space drainage dampness.

Further: the described set of the rolls organizing location symmetrical above and below, the outrigger shaft that its upper roller is held in the same direction more On, the most each location is provided with the sprocket wheel of a chain drive, two extensions of the other end of its same set of the rolls On axle, the most respectively on the line of same laterally zygomorphic location, each location be provided with a same equal modulus, with Etc. the number of teeth and the roller gap linkage gear up and down of equal external diameter.

Further: in order to not allow the hot blast idle of sheet material travel line underlying space be scattered to elongated metal master The underlying space of support, below the medial surface top edge of two main support channel-section steels, also location is provided with polylith Be connected seal travel line bottom shrouding.

Further: at the two ends of elongated metal main support, a wet plate workbench it is each provided with the most respectively With dry plate workbench.

Further: be the corresponding site between the end and the front end of first group of roller of wet plate workbench On, and on the corresponding site between the rear end of the front end of flat bench and the 6th group of roller, the most each up and down Symmetrical location is provided with the sheet material motion guide plate of one group of independence.

Beneficial effect

1, often organizing the lower section of set of the rolls owing to automatic pressure balance regulator is arranged on by the present invention, it is with raw Produce line hot-air dewatering passage and dampness passing away is isolated, not only avoid hot blast and dampness is used for the longevity Life and the impact of sensitivity, be also convenient to operation workman and regulation that this equipment is in operation by attendant.

2, a linkage major axis of former automatic pressure balance regulator is improved to roller two end axles bearing separate Regulation two short axles, and the structure of its balance pivot be improved to enclosed construction bearing constitute, its sensitivity The device of original application patent all can be better than, it can also be adapted to one piece of plate left and right sides thickness with stability Inconsistent automatic backlash pressure regulation, can allow the nonstandard sheet material of multi-thickness can pass through each group of roller The transmission of cylinder runs, and improves the high-efficiency operation of equipment.

3, it is split into a long linear through hole, hot blast due to the incessant sweating due to affection by pathogenic wind hole of the spray hot wind guiding parts of the present invention The two ends, interior space of injection guiding parts are provided with the device of scalable incessant sweating due to affection by pathogenic wind hole length, adapt in conventional many Plant the operation dewatered drying of stock board, and in the running of every block of plate, its upper and lower two plate faces can be same Time accept high temperature closely spray and wait air pressure, etc. the dehydrate of flow and uniform velocity process, and have The smooth roll-ins organizing roller, can realize the most uniformly dehydration and the purpose of improving yield more.

4, due in this device lower roller space eliminate the hot-air channel of original application patent, saved original structure Multiple swivel joints and a plurality of metal hose, add that the compact conformation of the present invention, volume be little, sealing effectiveness Good, it is not required to aim at it and heat insulation wall is set, reduce more production cost, the capital decreasing user is thrown Enter, be more favorable to the popularity rate in market, can decrease for numerous owners and rent country and peasant soil hanger plate Financial burden, also solve rainy weather have influence on industry normalization produce and promote wood industry properties of product with The problem of quality.

Accompanying drawing explanation

Fig. 1 is the structural representation of the present invention.

Fig. 2 is the B-B sectional view of Fig. 1.

Fig. 3 is the top view of Fig. 1.

Fig. 4 is that upper and lower roller gap linkage gear P is to enlarged diagram.

Fig. 5 is that upper and lower roller part section amplifies I schematic diagram.

Fig. 6 is that spray hot wind guiding parts section view amplifies II schematic diagram.

Fig. 7 is that automatic pressure balance regulator broken section amplifies III schematic diagram.

In accompanying drawing: 1, elongated metal main support；2, the elongated casing of hot blast split channel；3, hot air source import Pipe joint；4, dry plate workbench；5, independent sheet material motion guide plate；6, upper roller support；7, upper roller Cylinder；8, lower roller；9, spray hot wind guiding parts；10, air holes length regulation parts；11, locator card Pin through hole；12, sheet material motion guide plate；13, elongated incessant sweating due to affection by pathogenic wind hole；14, intermediate isolating square tube；15, wet Plate workbench；16, hot blast connects pipeline；17, the outer side seal board of channel-section steel；18, positioning baffle inside channel-section steel； 19, upper space shrouding；20, supporting steel plate；21, gimbal lever's thick stick fulcrum shaft；22, bottom space shrouding； 23, lower roller automatic lifting top area element；24, balance adjustment long lever；25, the double spiral shell of weight balancing regulation Female；26, upper and lower roller gap linkage gear；27, chain drive sprocket wheel；28, warm-air pipe through hole；29、 Steam vent；30, additional equilibrium pouring weight change gear；31, non-threaded short lever；32, metal cylinder stub；33、 Bearing block shrouding；34, bearing block outer ring sleeve；35, highly sensitive fulcrum roller；36, guide plate reinforcement； 37, gypsy chain；38, location outer ring sleeve；39, linkage gear forces mother.

Detailed description of the invention

As shown in accompanying drawing 1,2,3,4: the present invention includes elongated metal main support, many groups location symmetrical above and below Set of the rolls, many group automatic pressure balance regulators, many group spray hot wind guiding parts, a hot blast divides The combined composition of the elongated casing of circulation road.The described set of the rolls 7,8 organizing location symmetrical above and below more, its upper roller 7 be the bearing block through hole by its two ends and bolt reversal of the natural order of things be positioned at one be referred to as upper roller support 6 upper side frame Lower section, its lower roller 8 is that the bearing block through hole by its two ends and bolt float and be positioned at elongated metal master and prop up On the channel-section steel face of frame I, and belong to below the interior space of same upper roller support 6 with upper roller centrage phase On symmetrical position, the excircle clearance space of its many groups equidistantly set of the rolls up and down 7,8 of location extends even Line, it is simply that plate sealing-in is by the travel line of dehydrate processing procedure, and it utilizes and is arranged on upper roller 7 with holding axle On chain drive sprocket wheel 27, and between adjacent two sprocket wheels 27, be serially connected the endless chain 37 of formation respectively Under driving with additionaling power motor, allow all upper rollers 7 all towards a direction run-in synchronism clockwise, profit Mutually opposing biography with the linkage gear of roller gap up and down 26 being arranged on upper and lower roller 7,8 other end axle Dynamic principle, allows and also forms reverse drive between upper and lower roller 7 and the excircle of 8, it is achieved sheet material is all the time towards one Individual direction is run the most forward and is accepted the process that dehydrate processes.

Shown in accompanying drawing 1,2,3 and accompanying drawing 5,7: group automatic pressure balance regulators more than as described in, by setting Put in the lower roller automatic lifting top area element 23 often organizing set of the rolls lower roller bearings at both ends seat bottom portion, round metal Post stub 32, non-threaded lever 31, and it is positioned at the supporting steel of every channel-section steel both sides of elongated metal main support 1 Plate 20, weight balancing regulation lever fulcrum shaft 21, balance adjustment long lever 24, weight balancing regulation double nut 25, additional equilibrium pouring weight change gear 30, and the shrouding 33 in accompanying drawing 7, bearing block outer ring sleeve 34, and Gao Ling The quick combined composition of fulcrum roller 35,

As shown in Figure 6: described many group spray hot wind guiding parts 9, by four pieces of isometric rectangle thin plates, One of termination shrouding having a through hole 28 being connected with warm-air pipe joint of two pieces, and two Block, substantially on its plane centreline intersection point, is respectively welded with the spray hot wind through hole length that an action bars is constituted Regulation parts 10, its action bars can extend at one block of shrouding having a through hole, and every operation On the corresponding position of bar, respectively have spray hot wind through hole length regulation parts 10 phase of a bayonet lock through hole 11 It is respectively combined and supporting is welded into a rectangular semiclosed casing 9, and below the right flank of this casing 9 also It is attached to the sheet material motion guide plate 12 of location, one piece of oblique angle, bottom it on shrouding, also has a plurality of long line The semiclosed casing of shape through hole 13 is constituted.It is positioned the spray hot wind guiding parts 9 below the sheet material line of motion Structure, substantially similar with the structure of spray hot wind guiding parts 9 being positioned at top, simply its hot blast spray Penetrate through hole 13, and the action bars bayonet lock through hole 11 of spray hot wind through hole length regulation parts 10, and be attached to The orientation of the sheet material motion guide plate 12 below rectangular box right flank is contrary, and lower section is semiclosed On the lateral surface of the bottom shrouding of casing 9, also it is welded with the location outer ring sleeve 38 of an action bars 10, and On the outer circumference surface of location outer ring sleeve 38, also have a bayonet lock matched with action bars 10 bayonet lock through hole The difference of through hole 11 is constituted.By above-mentioned many group spray hot wind guiding parts 9, parts are positioned at length up and down respectively Inside 1 two channel-section steels of shape metal main support on the corresponding component of positioning baffle 18, so that it may constitute compact conformation The multi-thread uniform dewatering production line main body of multifunctional rotary cutting plate material.

Claims (4)

1. the multi-thread uniform dewatering production line of multifunctional rotary cutting plate material is including an elongated metal main support, many Organize the set of the rolls of location symmetrical above and below, many group automatic pressure balance regulators, many group spray hot wind guide parts Part, a hot blast split channel combined composition of elongated casing, it is characterised in that: described many groups are symmetrical above and below Location set of the rolls 7,8, at least by six groups equidistantly on an elongated metal main support 1 space symmetrical above and below Location is constituted, and its upper roller 7 is the bearing block by roller shaft two ends, and reversal of the natural order of things is positioned at one and is fixed on length Space above in the upper roller support 6 in space on shape metal main support 1, its lower roller 8 is by roller shaft two The bearing block of end, and it is arranged on a lower roller automatic lifting top area element 23 bottom each bearing block, and Two bolts rising to guide with position-limiting action float and are positioned on elongated metal main support 1 channel-section steel face, roller on genus In tube stent 6, the lower section in space is constituted.

The multi-thread uniform dewatering production line of multifunctional rotary cutting plate material the most according to claim 1, its feature exists In: described many group automatic pressure balance regulators, are in the lower section often organizing set of the rolls, i.e. at elongated metal On the lower limb lateral surface on every channel-section steel both sides of main support 1, respectively arranging location has one piece, two sides Symmetrical location has two pieces, and its outline is inverted trapezoidal, and below the top edge of its inverted trapezoidal, also has two The balanced lever fulcrum shaft fixing steel plate 20 of individual through hole, and at the excircle of its every balanced lever fulcrum shaft 21 Spatially, i.e. with the lower roller automatic lifting top area element 23 being arranged at bottom each bearing block of lower roller 8 On the same excircle position that cross central line is symmetrical, it is additionally provided with its two sides and is designed with bearing block Shrouding 33, its excircle is provided with the highly sensitive fulcrum shaft bearing 35 of a bearing block snare 34, and at its axle On the extending level centrage of bearing outer ring sleeve end face, left and right is respectively welded with an excircle and is provided with spiral shell the most respectively The weight balancing regulation long lever 24 and non-threaded short lever 31 of stricture of vagina, and at another of non-threaded short lever 31 On end face, also transverse weld has its axial end vertical center line and lower roller automatic lifting top area element Outside the metal cylinder stub 32 that 23 centrages coincide, and the weight balancing regulation long lever 24 on the left side On flank, it is also configured with two weight balancing regulation double nuts 25 and an additional equilibrium pouring weight change gear 30 Combined composition.

The multi-thread uniform dewatering production line of multifunctional rotary cutting plate material the most according to claim 1, its feature exists In: the described structures organizing spray hot wind guiding parts 9 more, only to be positioned at the parts above the sheet material line of motion Making representativeness to introduce, it is by four pieces of isometric rectangle thin plates, and two pieces one of has one can be with heat The termination shrouding of the through hole 28 that blast connection is connected, and two pieces substantially each on its plane centreline intersection point Being welded with an action bars 10, action bars 10 can extend at one piece of upper sealing plate having a through hole, and On the corresponding position of every action bars 10, respectively have the spray hot wind through hole length of a bayonet lock through hole 11 Regulation parts 9, are respectively combined mutually and are welded into a casing being rectangle, and below the right flank of this casing Also it is attached to the sheet material motion guide plate 12 of location, one piece of oblique angle, bottom it on shrouding, also has a plurality of length The semiclosed casing of linear through hole 13 is constituted, and it is positioned the spray hot wind guiding parts below the sheet material line of motion Structure, substantially similar with the spray hot wind guiding parts being positioned at top, simply its spray hot wind through hole 13, And the bayonet lock through hole 11 of the action bars 10 of spray hot wind through hole length regulation parts, and it is attached to rectangular box Otherwise the combination of the orientation phase difference of the sheet material motion guide plate 12 of right flank is constituted.

The multi-thread uniform dewatering production line of multifunctional rotary cutting plate material the most according to claim 1, its feature exists In: the structure of the elongated casing of one hot blast split channel 2, is to offer on a front cover of its casing One hot air source inlet connector tube 3 being connected with external hot air source pipe joint, and at the one side of its casing On shrouding, it is further opened with multiple and is positioned at the many groups spray hot wind guiding parts 9 above elongated metal main support The through hole that pipe joint is corresponding, through hole is additionally provided with and conveniently can organize spray hot wind guiding parts pipe joints with more The pipe joint being connected is constituted.