CN204353718U - A kind of forging and stamping steel ball production line for ball mill - Google Patents
A kind of forging and stamping steel ball production line for ball mill Download PDFInfo
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- CN204353718U CN204353718U CN201420754099.XU CN201420754099U CN204353718U CN 204353718 U CN204353718 U CN 204353718U CN 201420754099 U CN201420754099 U CN 201420754099U CN 204353718 U CN204353718 U CN 204353718U
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- steel ball
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Abstract
The utility model discloses a kind of forging and stamping steel ball production line for ball mill, comprise conveying device (1), heater (2), forging press (3), quenching unit (4), back-fire arrangement (5), it is characterized in that: conveying device (1) is docked with the entrance of heater (2), the outlet of forging press (3) is docked with the entrance of quenching unit (4), the outlet of quenching unit (4) is docked with the entrance of back-fire arrangement (5), described conveying device (1) uninterruptedly carries raw material and semi-finished product device continuously for determining frequency, quenching unit (4) is for determine the uninterrupted double finished product steel ball quenching unit of frequency.Compared with prior art, the utility model have that production efficiency is high, constant product quality, ball hardness are high and evenly, breaking deformation rate is low, wearability is good advantage.
Description
Technical field
The utility model relates to a kind of forging and stamping steel ball production equipment, especially a kind of forging and stamping steel ball production line for ball mill.
Background technology
At present, the steel ball major part that ball mill uses is the steel ball of Foundry Works by casting after the melting of collection waste metal, this steel ball is due to raw-material quality uncontrollability, containing a large amount of harmful elements and impurity in the steel ball of casting, and due to casting technique, steel ball easily produces pore, trachoma phenomenon, the hardness of steel ball is low, at about HRC45 and surface is large with centre hardness gap, anti-wear performance is poor, and in use distortion, percentage of damage are high.Have small part to be manually forge steel ball in addition, this steel ball is low owing to manually forging efficiency, and without heat treatment, the non-constant of steel ball anti-wear performance, adds the operating cost of ball mill, reduce production efficiency in ball mill abrasive process.Therefore, design a kind ofly to enhance productivity, ensure that steel ball quality is stablized, ball hardness is high and evenly, breaking deformation rate is low, wearability is good forging and stamping steel ball production line, be the current technical issues that need to address.
Summary of the invention
The required technical problem solved of the utility model be to provide a kind ofly to enhance productivity, constant product quality, ball hardness high and evenly, breaking deformation rate is low, wearability is good forging and stamping steel ball production line.
The technical scheme in the invention for solving the technical problem is:
A kind of forging and stamping steel ball production line for ball mill, comprise conveying device, heater, forging press, quenching unit, back-fire arrangement, conveying device is docked with the entrance of heater, the outlet of forging press is docked with the entrance of quenching unit, the outlet of quenching unit is docked with the entrance of back-fire arrangement, described conveying device uninterruptedly carries raw material and semi-finished product device continuously for determining frequency, and quenching unit is for determine the uninterrupted double finished product steel ball quenching unit of frequency.
As a kind of preferred version of the present utility model, described a kind of forging and stamping steel ball production line for ball mill: raw material are the round steel of certain diameter and the length determined according to steel ball size, conveying device moves to heater round steel, heater is an intermediate frequency furnace, round steel moves in intermediate frequency furnace and is heated to assigned temperature, conveying device moves to forging press the round steel after heating by chute, forging press is made up of pneumatic hammer and ball swage, by the forging and stamping of pneumatic hammer, round steel becomes semi-finished product steel ball, steel ball moves to quenching unit by chute and screw elevator, quenching unit is made up of quench pond and infrared radiation thermometer, steel ball enters the quenching of quenching pond, infrared radiation thermometer monitoring quenching water temperature and steel ball temperature, screw elevator quenching after Steel ball conveyor to back-fire arrangement, back-fire arrangement is a tempering furnace, steel ball shifts out cooling after tempering, forging and stamping steel ball has been produced.
Described forging and stamping steel ball production line is by the heat treatment step of quenching unit and back-fire arrangement, and ball hardness reaches more than HRC58 and surface is even with centre hardness, through forging press forging and stamping, changes steel ball metal inside tissue, raising anti-wear performance.
Compared with prior art, the utility model have that production efficiency is high, constant product quality, ball hardness are high and evenly, breaking deformation rate is low, wearability is good advantage.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the top view of Fig. 1.
Detailed description of the invention
As shown in Figure 1, a kind of forging and stamping steel ball production line for ball mill, comprise conveying device 1, heater 2, forging press 3, quenching unit 4, back-fire arrangement 5, conveying device 1 is docked with the entrance of heater 2, the outlet of forging press 3 is docked with the entrance of quenching unit 4, the outlet of quenching unit 4 is docked with the entrance of back-fire arrangement 5, described conveying device 1 uninterruptedly carries raw material and semi-finished product device continuously for determining frequency, and quenching unit 4 is for determine the uninterrupted double finished product steel ball quenching unit of frequency.
As shown in Figure 2, described forging and stamping steel ball production line, raw material are the round steel of certain diameter and the length determined according to steel ball size, conveying device 1 moves to heater 2 round steel, heater 2 is intermediate frequency furnaces, round steel moves in intermediate frequency furnace and is heated to assigned temperature, conveying device 1 moves to forging press 3 the round steel after heating by chute 1-1, forging press 3 is made up of pneumatic hammer 3-1 and ball swage 3-2, by the forging and stamping of pneumatic hammer 3-1, round steel becomes semi-finished product steel ball, steel ball moves to quenching unit 4 by chute 1-1 and screw elevator 1-2, quenching unit 4 is made up of quenching pond 4-1 and infrared radiation thermometer 4-2, steel ball enters quenching pond 4-1 and quenches, infrared radiation thermometer 4-1 monitors quenching water temperature and steel ball temperature, screw lifting 1-2 machine quenching after Steel ball conveyor to back-fire arrangement 5, back-fire arrangement 5 is tempering furnaces, steel ball shifts out cooling after tempering, forging and stamping steel ball has been produced.
As shown in Figure 2, described forging and stamping steel ball production line is by the heat treatment step of quenching unit 4 with back-fire arrangement 5, and ball hardness reaches more than HRC58 and surface is even with centre hardness, forges and presses through forging press 3, change steel ball metal inside tissue, improve anti-wear performance.
Claims (3)
1. the forging and stamping steel ball production line for ball mill, comprise conveying device (1), heater (2), forging press (3), quenching unit (4), back-fire arrangement (5), it is characterized in that: conveying device (1) is docked with the entrance of heater (2), the outlet of forging press (3) is docked with the entrance of quenching unit (4), the outlet of quenching unit (4) is docked with the entrance of back-fire arrangement (5), described conveying device (1) uninterruptedly carries raw material and semi-finished product device continuously for determining frequency, quenching unit (4) is for determine the uninterrupted double finished product steel ball quenching unit of frequency.
2. a kind of forging and stamping steel ball production line for ball mill according to claim 1, it is characterized in that: raw material are the round steel of certain diameter and the length determined according to steel ball size, conveying device (1) moves to heater (2) round steel, heater is an intermediate frequency furnace, round steel moves in intermediate frequency furnace and is heated to assigned temperature, conveying device (1) moves to forging press (3) the round steel after heating by chute (1-1), forging press (3) is made up of pneumatic hammer (3-1) and ball swage (3-2), by the forging and stamping of pneumatic hammer (3-1), round steel becomes semi-finished product steel ball, steel ball moves to quenching unit (4) by chute (1-1) and screw elevator (1-2), quenching unit (4) is made up of quenching pond (4-1) and infrared radiation thermometer (4-2), steel ball enters quenching pond (4-1) quenching, infrared radiation thermometer (4-2) monitoring quenching water temperature and steel ball temperature, screw elevator (1-2) quenching after Steel ball conveyor to back-fire arrangement (5), back-fire arrangement (5) is a tempering furnace, steel ball shifts out cooling after tempering, forging and stamping steel ball has been produced.
3. a kind of forging and stamping steel ball production line for ball mill according to claim 2, it is characterized in that: steel ball is by the heat treatment step of quenching unit (4) with back-fire arrangement (5), ball hardness reaches more than HRC58 and surface is even with centre hardness, forge and press through forging press (3), change steel ball metal inside tissue, improve anti-wear performance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420754099.XU CN204353718U (en) | 2014-12-05 | 2014-12-05 | A kind of forging and stamping steel ball production line for ball mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420754099.XU CN204353718U (en) | 2014-12-05 | 2014-12-05 | A kind of forging and stamping steel ball production line for ball mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204353718U true CN204353718U (en) | 2015-05-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420754099.XU Expired - Fee Related CN204353718U (en) | 2014-12-05 | 2014-12-05 | A kind of forging and stamping steel ball production line for ball mill |
Country Status (1)
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| CN (1) | CN204353718U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106001378A (en) * | 2016-05-24 | 2016-10-12 | 江阴市华正金属科技有限公司 | Production technique of large-sized steel balls |
| CN106077414A (en) * | 2016-05-24 | 2016-11-09 | 江阴市华正金属科技有限公司 | A kind of small dimension steel ball production technology |
| CN108188316A (en) * | 2018-04-04 | 2018-06-22 | 安阳锻压数控设备有限公司 | The equipment systems and production technology of a kind of forged steel ball |
| CN109047632A (en) * | 2018-09-05 | 2018-12-21 | 吉林大学 | A kind of small size abrasion-proof steel ball forging method |
| CN112917175A (en) * | 2021-02-22 | 2021-06-08 | 江苏新悦自动化有限公司 | Automatic production line for hollow stabilizer bar end |
| CN115369231A (en) * | 2022-08-22 | 2022-11-22 | 攀枝花钢城集团瑞矿工业有限公司 | Steel ball continuous quenching system and method |
-
2014
- 2014-12-05 CN CN201420754099.XU patent/CN204353718U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106001378A (en) * | 2016-05-24 | 2016-10-12 | 江阴市华正金属科技有限公司 | Production technique of large-sized steel balls |
| CN106077414A (en) * | 2016-05-24 | 2016-11-09 | 江阴市华正金属科技有限公司 | A kind of small dimension steel ball production technology |
| CN106001378B (en) * | 2016-05-24 | 2017-12-29 | 江阴市华正金属科技有限公司 | A kind of big gauge steel ball producing process |
| CN106077414B (en) * | 2016-05-24 | 2017-12-29 | 江阴市华正金属科技有限公司 | A kind of small dimension steel ball production technology |
| CN108188316A (en) * | 2018-04-04 | 2018-06-22 | 安阳锻压数控设备有限公司 | The equipment systems and production technology of a kind of forged steel ball |
| CN109047632A (en) * | 2018-09-05 | 2018-12-21 | 吉林大学 | A kind of small size abrasion-proof steel ball forging method |
| CN112917175A (en) * | 2021-02-22 | 2021-06-08 | 江苏新悦自动化有限公司 | Automatic production line for hollow stabilizer bar end |
| CN112917175B (en) * | 2021-02-22 | 2022-06-14 | 江苏新悦自动化有限公司 | Automatic production line for hollow stabilizer bar end |
| CN115369231A (en) * | 2022-08-22 | 2022-11-22 | 攀枝花钢城集团瑞矿工业有限公司 | Steel ball continuous quenching system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150527 Termination date: 20181205 |
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| CF01 | Termination of patent right due to non-payment of annual fee |