CN204339596U - A kind of box-type workpieces inner wall shot blasting treating apparatus - Google Patents
A kind of box-type workpieces inner wall shot blasting treating apparatus Download PDFInfo
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- CN204339596U CN204339596U CN201420739771.8U CN201420739771U CN204339596U CN 204339596 U CN204339596 U CN 204339596U CN 201420739771 U CN201420739771 U CN 201420739771U CN 204339596 U CN204339596 U CN 204339596U
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Abstract
A kind of box-type workpieces inner wall shot blasting treating apparatus, comprise wheel abrator cabinet, and workpiece is delivered to the transfer unit of wheel abrator cabinet, piece-holder manipulator is provided with in wheel abrator cabinet, the spray gun be connected with wheel abrator to be fixed on spray gun clamping manipulator and just to the workpiece after clamping, it is characterized in that: described transfer unit comprises rollgang, described rollgang comprises support, and support is equipped with cylinder at spacing intervals that rotate under chain transmission part drives; Piece-holder manipulator comprises vehicle frame, mechanical tong, at bottom of frame, wheel is housed, and wheel is connected with driving the motor output end of wheel, and vehicle frame is provided with transverse translation and slew gear, and mechanical tong is arranged on transverse translation and slew gear.Workpiece is delivered to wheel abrator cabinet by roller-way transfer unit by this device, and piece-holder manipulator automatically detects workpiece and completed the clamping of workpiece by mechanical tong, carries out the bead of workpiece inner wall after clamping completes.
Description
Technical field
The utility model relates to workpiece grinding technology field, and especially relate to a kind of inner wall shot blasting treating apparatus for large-size box type workpiece, this box-type workpieces can be automobile engine casing.
Background technology
Engine housing is the important foundation part of engine, and the quality of the surface treatment levels versus engine of engine case body wall can produce very large impact.At present, China still adopts traditional handicraft to the process of engine housing inwall, after the inside and outside shotblasting cleaning once of casing, by human assistance shovel, blast, retains to remove surface.This kind of whole flow process of technique relies on and manually processes, and cleaning quality is difficult to ensure, easily there is cleaning dead angle, surface of internal cavity can not get intensive treatment, and efficiency is low.
Disclose a kind of shot-blast equipment in CN103492125 utility application, this device inside has the casing of projection material projected area; The rotating disc of box house can be placed in the mode rotated in the horizontal direction; Arrange on the rotating pan and along the circumferencial direction of rotating disc, the compartition on rotating disc can be become multiple distance pieces in multiple space; To be arranged in multiple compartments that each distance piece separates and to hang and the multiple suspension hooks kept to workpiece or for the retainer that workpiece inserts; Revolution CD-ROM drive motor; Rotation CD-ROM drive motor; For carrying out the projection machine of bead to the workpiece in compartment; First projection material transport mechanism structure; Multiple second projection material transport mechanism structure.During work, first one or more workpiece is inserted into the retainer of multiple compartment, then, revolution CD-ROM drive motor, thus rotating hanger rotates centered by hollow shaft, and then by workpiece movable to projection material projected area, next, connect driving cylinder work, thus with move to corresponding being connected with rotation CD-ROM drive motor from rotary chain wheel of compartment projecting material projected area, next, the work of revolution CD-ROM drive motor, thus rotating hanger rotates centered by hollow shaft, and then the compartment moving to projection material projected area is formed as projection chamber, finally, from centrifugal projection machine projection projection material, thus at the compartment moving to projection material area, concentrated shot-peening is carried out to the workpiece being configured at retainer top.Workpiece is put into compartment by suspension hook by this device, and this kind of modes of emplacement is applicable to the bead of workpiece outer wall, and the mode of lifting is also unsuitable for the use of massive engine box body.
Utility model content
The purpose of this utility model is to provide a kind of engine housing inner wall shot blasting device, workpiece is delivered to wheel abrator cabinet by roller-way transfer unit by this device, piece-holder manipulator automatically detects workpiece and is completed the clamping of workpiece by mechanical tong, the bead of workpiece inner wall is carried out after clamping completes, the technical scheme adopted is: a kind of box-type workpieces inner wall shot blasting treating apparatus, comprise wheel abrator cabinet, and workpiece is delivered to the transfer unit of wheel abrator cabinet, piece-holder manipulator is provided with in wheel abrator cabinet, the spray gun be connected with wheel abrator to be fixed on spray gun clamping manipulator and just to the workpiece after clamping, it is characterized in that: described transfer unit comprises rollgang, described rollgang comprises support, support is equipped with cylinder at spacing intervals that rotate under chain transmission part drives, piece-holder manipulator comprises vehicle frame, mechanical tong, at bottom of frame, wheel is housed, and wheel is connected with driving the motor output end of wheel, and vehicle frame is provided with transverse translation and slew gear, and mechanical tong is arranged on transverse translation and slew gear.
Technical characteristic of the present utility model also has: described transverse translation and slew gear comprise hydraulic cylinder, the piston cylinder of hydraulic cylinder is equipped with revolution motor, the revolution output of motor connects mechanical tong, machinery tong is provided with clamping motor, the output shaft of clamping motor connects the worm screw of worm-and-wheel gear, and the worm gear coordinated with worm screw is connected with the chuck bar of mechanical tong.
Technical characteristic of the present utility model also has: described worm-and-wheel gear comprises worm-and-wheel gear and lower worm-and-wheel gear, described mechanical tong is provided with upper grip bar and lower chuck bar, described upper grip bar is connected with the worm gear of upper worm-and-wheel gear, and described lower chuck bar is connected with the worm gear of lower worm-and-wheel gear.
Technical characteristic of the present utility model also has: described spray gun clamping manipulator comprises the frame through wheel abrator cabinet, by bearing block junctor mechanical arm in frame, in the end of described mechanical arm, nozzle chuck is housed.
Technical characteristic of the present utility model also has: two described nozzle chucks be arranged symmetrically with are housed in described frame.
Technical characteristic of the present utility model also has: described shot-blast equipment also comprises bullet conveying and separator, described bullet conveying device comprises and is positioned at wheel abrator cabinet leakage sand plate bottom, storage bin hopper is provided with in the lower end of leaking sand plate, described storage bin hopper is connected with one end of slide carriage, the other end of described slide carriage connects the bottom of bucket elevator, and the bullet come from slide carriage conveying and dust are delivered to ball dirt separator through the hopper of bucket elevator.
Technical characteristic of the present utility model also has: described ball dust separating device comprises feeding mouth, the dust storehouse be communicated with by air channel with feeding mouth and bullet storehouse, in air channel, above dust storehouse and bullet storehouse, be provided with baffle plate, described bullet storehouse is communicated with the feeding mouth of wheel abrator through defeated ball pipe.
Technical characteristic of the present utility model also has: described shot-blast equipment also comprises the dust arrester be connected with wheel abrator cabinet pipeline.
The beneficial effects of the utility model are: the workpiece that piece-holder manipulator automatically can detect conveying and come also completes the clamping to workpiece by the rotation of two chuck bars, outwards exported by transfer unit after rotating after outlet after workpiece after machining moves to wheel abrator cabinet along guide rail, conveying and the clamping automaticity of workpiece are high; Cooperatively interacted by the position of wind-force and baffle plate and complete being separated of bullet and dust, the bullet separated is delivered to wheel abrator to be continued to use, thus reduces cost; The utility model compact conformation, applicability, flexibility and compatibility are all good, have efficient, energy-conservation advantage.
Accompanying drawing explanation
Fig. 1 is the general assembly front view of the utility model embodiment;
Fig. 2 is the general assembly top view of the utility model embodiment;
Fig. 3 is the rollgang front view of the utility model embodiment;
Fig. 4 is the rollgang top view of the utility model embodiment;
Fig. 5 is the rollgang side view of the utility model embodiment;
Fig. 6 is the piece-holder manipulator front view of the utility model embodiment;
Fig. 7 is the piece-holder manipulator top view of the utility model embodiment;
Fig. 8 is the spray gun clamping manipulator front view of the utility model embodiment;
Fig. 9 is the bucket elevator front view of the utility model embodiment;
Figure 10 is the ball dirt separator front view of the utility model embodiment;
Wherein:
1 is rollgang, and 11 is bases, and 12 is support bars, and 13 is bracing frames, and 14 is cylinders, and 15 is guide rails, and 16 is sprocket wheels, and 17 is engines,
2 is piece-holder manipulators, and 21 is wheels, and 22 is vehicle frames, 23 is transverse translation and slew gear, 231 hydraulic cylinders, 232 piston cylinders, 234 revolution motors, 235 clamping motors, 224 is motor, 24 worm-and-wheel gears, 241 worm screws, 242 worm gears, worm-and-wheel gear on 243,244 times worm-and-wheel gears, 25 is mechanical tongs, 251 chuck bars, 26 motor
3 is wheel abrator cabinets,
4 is spray gun clamping manipulators, and 41 is hydraulic cylinders, and 42 is mechanical arms, and 43 is nozzle chucks, and 45 is frames,
5 is wheel abrators,
6 is ball material conveying devices, and 61 is bottom pulley, and 62 is casings, and 63 is upper belt pulleys, and 64 is belts, and 65 is motors, and 66 is hoppers, and 67 is feeding mouths, and 68 is baffle plates, and 69 is dust storehouses, and 70 is bullet storehouses,
7 is dust arresters, and 8 is industrial control computers, and 9 is Programmable Logic Controllers, and 10 is roller-way controllers.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described.The utility model comprises mechanical system and control system.
As depicted in figs. 1 and 2, in this embodiment, mechanical system comprises transfer unit, piece-holder manipulator 2, wheel abrator cabinet 3, spray gun clamping manipulator 4, wheel abrator 5, ball material conveying device 6 and dust arrester 7.Piece-holder manipulator 2 is located in wheel abrator cabinet 3, and the spray gun be connected with wheel abrator 5 is fixed on spray gun clamping manipulator 4 and just to the workpiece after clamping, dust arrester 7 is communicated with wheel abrator cabinet 3 by pipeline.Control system comprises industrial control computer 8, Programmable Logic Controller 9 and roller-way controller 10.
As shown in Fig. 3, Fig. 4 and Fig. 5, rollgang 1 comprises: base 11; Support bar 12; Bracing frame 13; Cylinder 14; Guide rail 15; Sprocket wheel 16; Engine 17.During work, engine 17 operates under the control of roller-way controller 10, and band movable sprocket 16 operates, and chain drive drives cylinder 14 to operate, before workpiece is carried out being sent to wheel abrator cabinet along track by cylinder 14.For the feeding of piece-holder manipulator 2, feeding are prepared.
Piece-holder manipulator 2 comprises: wheel 21; Vehicle frame 22; Transverse translation and slew gear 23; Motor 26; Machinery tong 25.During work, motor 26 rotates, and outputs power on wheel 21 by shaft coupling, drives the transverse translation in frame 22 and slew gear 23 to arrive entrance before wheel abrator cabinet 3.
Described transverse translation and slew gear 23 comprise hydraulic cylinder 231, the piston cylinder 232 of hydraulic cylinder 231 is equipped with revolution motor 234, the revolution output of motor 234 connects mechanical tong 25, machinery tong 25 is provided with clamping motor 235, the output shaft of clamping motor 235 connects the worm screw 241 of worm-and-wheel gear, and the worm gear 242 coordinated with worm screw 241 is connected with the chuck bar 251 of mechanical tong 25.
Transverse translation and slew gear 23 carry out located lateral under the transverse direction of hydraulic cylinder 231 advances, and can arrange the sensor of the workpiece finding rollgang 1 to send here.
After located lateral, the clamping motor 235 on mechanical tong 25 rotates, and drives worm screw 241 to rotate, thus drives worm gear 242 to rotate, and the chuck bar 251 of further driving mechanical tong 25 rotates, and completes clamping process.
Workpiece moves in wheel abrator cabinet 3 along guide rail 15 and carries out shot-peening by wheel 21, after shot-peening completes, further workpiece is moved to the rear outlet of wheel abrator cabinet 3 along guide rail.Above-mentioned transverse translation and slew gear 23, front end and mechanical tong 25 carry out revolving turnback, are placed in by workpiece on rollgang 1, and workpiece puts down by mechanical tong 25, and workpiece is transported with rollgang 1.
The worm screw that worm-and-wheel gear 24 on machinery tong 25 comprises in worm-and-wheel gear 243 and lower worm-and-wheel gear 244, two cover worm-and-wheel gear connects respective clamping motor respectively.
, described mechanical tong 25 is provided with upper grip bar and lower chuck bar, and described upper grip bar is connected with the worm gear of upper worm-and-wheel gear 243, and described lower chuck bar is connected with the worm gear of lower worm-and-wheel gear 244.
Upper and lower worm-and-wheel gear structure is consistent, and upper lower chuck bar is also that structure is consistent, its object is to chucking power when increasing holding workpiece.
As shown in Fig. 2, Fig. 8: spray gun clamping manipulator 4 comprises; Hydraulic cylinder 41; Mechanical arm 42; Nozzle chuck 43; Frame 45.Frame 45 is through wheel abrator cabinet 3, and door type structure, its object is to the components such as support machine mechanical arm.The both sides that hydraulic cylinder 41 is distributed in upper spider 45 are also parallel with it, its object is to provide power to make upper and lower two mechanical arm activities.Mechanical arm 42 is in frame 45, be divided into the front end of upper and lower two mechanical arms 42, two mechanical arms 42 to be respectively equipped with nozzle chuck 43, end and the hydraulic cylinder 41 of described mechanical arm 42 are connected, the centre of described mechanical arm 42 is fixed in frame 45 by bearing block, makes mechanical arm 42 form lever.Its object is to the stretching motion by hydraulic cylinder, utilize lever principle, further make the one end accommodating spray gun move up and down.
Nozzle chuck 43 is positioned at the front end of mechanical arm 42, according to the design feature of engine housing, can clamp at most four spray guns, aim at the cavity of cylinder body respectively, from top to bottom carry out bead to cavity in top mechanical arm 42 front end; Lower mechanical arm 42 front end clamps at most four spray guns, from bottom to top carries out bead to engine housing.
Bullet conveying device 6 comprises: leak sand plate; Storage ball bucket; Slide carriage; Auger conveyor; Bucket elevator; Ball dirt separator; Bellows.Leak sand plate and be positioned at wheel abrator cabinet 3 bottom, be porose steel plate, the dust of the bullet of ejection and generation can be leaked down during shot-peening, and then fall into storage bin hopper.Storage bin hopper is positioned at the lower end of above-mentioned leakage sand plate, is hollow box body structure, and the bullet leaked down by leakage sand plate during work and dust are collected, and then deliver to bucket lifting motor spindle by slide carriage.Slide carriage is in the lower end of storage bin, and bottom is the cylinder road of smooth plates, during work, the bullet collected and dust is delivered to bucket elevator.
As shown in Figure 9, bucket elevator comprises: bottom pulley 61; Casing 62; Upper belt pulley 63; Belt 64; Motor 65; Hopper 66.During work under the drive of motor 65, upper belt 63 rotates, and bullet and dust scoop up and load hopper 66 by hopper 66 simultaneously, continues to rise, plays the effect promoting bullet dust, arrive topmost, poured into by bullet dust in ball dirt separator by belt 64.
As shown in Figure 10, ball dirt separator comprises: feeding mouth 67; Baffle plate 68; Dust storehouse 69; Bullet storehouse 70.During work, bellows produce wind-force, and the carrying out of band baffle plate and wind is drawn down, and the dust made and the drop zone of bullet change, and enter different storehouses further and are separated.Bullet falls into bullet storehouse, has two holes below further bullet storehouse, is connected respectively, completes bullet cyclic process by defeated ball pipe with the feeding mouth of wheel abrator.
Certainly; above-mentioned explanation is not limitation of the utility model; the utility model is also not limited only to above-mentioned citing, the change that those skilled in the art make in essential scope of the present utility model, remodeling, interpolation or replacement, also belongs to protection domain of the present utility model.
Claims (8)
1. a box-type workpieces inner wall shot blasting treating apparatus, comprise wheel abrator cabinet (3), and workpiece is delivered to the transfer unit of wheel abrator cabinet (3), piece-holder manipulator (2) is provided with in wheel abrator cabinet (3), it is upper and just to the workpiece after clamping that the spray gun be connected with wheel abrator (5) is fixed on spray gun clamping manipulator (4), it is characterized in that: described transfer unit comprises rollgang (1), described rollgang (1) comprises support, and support is equipped with cylinder (14) at spacing intervals that rotate under chain transmission part drives; Piece-holder manipulator (2) comprises vehicle frame (22), mechanical tong, in vehicle frame (22) bottom, wheel (21) is housed, wheel is connected with driving the motor output end of wheel, vehicle frame (22) is provided with transverse translation and slew gear (23), and mechanical tong is arranged on transverse translation and slew gear.
2. according to box-type workpieces inner wall shot blasting treating apparatus according to claim 1, it is characterized in that: described transverse translation and slew gear (23) comprise hydraulic cylinder (231), the piston cylinder (232) of hydraulic cylinder (231) is equipped with revolution motor (234), revolution connects mechanical tong (25) with the output of motor (234), machinery tong is provided with clamping motor (235), the output shaft of clamping motor (235) connects the worm screw (241) of worm-and-wheel gear, the worm gear (242) coordinated with worm screw (241) is connected with the chuck bar of mechanical tong (25).
3. according to box-type workpieces inner wall shot blasting treating apparatus according to claim 2, it is characterized in that: described worm-and-wheel gear comprises worm-and-wheel gear and lower worm-and-wheel gear, described mechanical tong (25) is provided with upper grip bar and lower chuck bar, described upper grip bar is connected with the worm gear of upper worm-and-wheel gear, and described lower chuck bar is connected with the worm gear of lower worm-and-wheel gear.
4. according to box-type workpieces inner wall shot blasting treating apparatus according to claim 3, it is characterized in that: described spray gun clamping manipulator (4) comprises the frame (45) through wheel abrator cabinet (3), by bearing block junctor mechanical arm (42) in frame (45), in the end of described mechanical arm (42), nozzle chuck (43) is housed.
5. according to box-type workpieces inner wall shot blasting treating apparatus according to claim 4, it is characterized in that: two described nozzle chucks (43) be arranged symmetrically with are housed in described frame (45).
6. according to box-type workpieces inner wall shot blasting treating apparatus according to claim 4, it is characterized in that: described shot-blast equipment also comprises bullet conveying and separator (6), described bullet conveying device (6) comprises and is positioned at wheel abrator cabinet (3) leakage sand plate bottom, storage bin hopper is provided with in the lower end of leaking sand plate, described storage bin hopper is connected with one end of slide carriage, the other end of described slide carriage connects the bottom of bucket elevator, and the bullet come from slide carriage conveying and dust are delivered to ball dirt separator through the hopper of bucket elevator.
7. according to box-type workpieces inner wall shot blasting treating apparatus according to claim 6, it is characterized in that: described ball dirt separator comprises feeding mouth (67), the dust storehouse (69) be communicated with by air channel with feeding mouth (67) and bullet storehouse (70), in air channel, the top in dust storehouse (69) and bullet storehouse (70) is provided with baffle plate, and described bullet storehouse (70) is communicated with through the feeding mouth of defeated ball pipe with wheel abrator (5).
8. according to box-type workpieces inner wall shot blasting treating apparatus according to claim 4, it is characterized in that: described shot-blast equipment also comprises the dust arrester (7) be connected with wheel abrator cabinet (3) pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420739771.8U CN204339596U (en) | 2014-11-28 | 2014-11-28 | A kind of box-type workpieces inner wall shot blasting treating apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420739771.8U CN204339596U (en) | 2014-11-28 | 2014-11-28 | A kind of box-type workpieces inner wall shot blasting treating apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN204339596U true CN204339596U (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420739771.8U Expired - Fee Related CN204339596U (en) | 2014-11-28 | 2014-11-28 | A kind of box-type workpieces inner wall shot blasting treating apparatus |
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| CN (1) | CN204339596U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400665A (en) * | 2014-11-28 | 2015-03-11 | 济南大学 | Shot blasting processing device for inner wall of box body type workpiece |
| CN111906699A (en) * | 2020-08-24 | 2020-11-10 | 宁波三韩合金材料有限公司 | Hard alloy cutter passivation device and working method |
-
2014
- 2014-11-28 CN CN201420739771.8U patent/CN204339596U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400665A (en) * | 2014-11-28 | 2015-03-11 | 济南大学 | Shot blasting processing device for inner wall of box body type workpiece |
| CN111906699A (en) * | 2020-08-24 | 2020-11-10 | 宁波三韩合金材料有限公司 | Hard alloy cutter passivation device and working method |
| CN111906699B (en) * | 2020-08-24 | 2021-08-06 | 宁波三韩合金材料有限公司 | Hard alloy cutter passivation device and working method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150520 Termination date: 20171128 |
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| CF01 | Termination of patent right due to non-payment of annual fee |