CN204332679U - A kind of fine-tuning four-head eight station coil winding machine - Google Patents
A kind of fine-tuning four-head eight station coil winding machine Download PDFInfo
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- CN204332679U CN204332679U CN201420671433.5U CN201420671433U CN204332679U CN 204332679 U CN204332679 U CN 204332679U CN 201420671433 U CN201420671433 U CN 201420671433U CN 204332679 U CN204332679 U CN 204332679U
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- coiling
- tuning
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Abstract
The utility model belongs to coil winding machine technical field, be specifically related to a kind of fine-tuning four-head eight station coil winding machine, comprise support, transposition indexing mechanism, workbench, table positions mechanism, winding mechanism, trimming thread drawing mechanism, table positions mechanism and transposition indexing mechanism are fixed on support bottom, transposition indexing mechanism is connected with table positions indexing mechanism by transmission mechanism, what winding mechanism was corresponding with trimming thread drawing mechanism is arranged at mid-stent, winding mechanism comprises four coiling pots be set up in parallel, coiling pot is positioned at bottom support upper plate, winding former is provided with in coiling pot, the frame upper that winding mechanism is corresponding is provided with and controls the heavy mold mechanism that moves up and down of winding former and push away line mechanism, mid-stent is also provided with corresponding with winding mechanism protects line mechanism, described workbench is provided with two groups of symmetrical hanging wire cup mount pads, be convenient to adjustment align, make the quality of coil-winding good, precision is high.
Description
Technical field
The utility model belongs to coil winding machine technical field, is specifically related to a kind of fine-tuning four-head eight station coil winding machine.
Background technology
Coil winding machine is a kind of machine of coiling, a kind of equipment of electromechanical integration, the station of existing coil winding machine is few, efficiency is low, in winding process easily there is distortion at random in completed coil, the coil of distortion needs shaping, shaping is compared wastes man-hour, reduce production efficiency, also cause the coiling poor quality of coil, for the next process of coil has a negative impact, long-time use coil winding machine or after using different hanging wire cups instead, the correspondence position of hanging wire cup and coiling pot just produces deviation, causes the poor quality of coil winding, precision low, and impact uses.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned defect, provides a kind of fine-tuning four-head eight station coil winding machine that efficiency is higher, is convenient to adjustment and aligns, and makes that the quality of coil-winding is good, precision is high.
The technical scheme that the utility model adopts is as follows:
A kind of fine-tuning four-head eight station coil winding machine, comprise support, transposition indexing mechanism, workbench, table positions mechanism, winding mechanism, trimming thread drawing mechanism, described support comprises upper plate, lower plate and upper plate, the side plate of the lower plate left and right sides, described workbench is arranged on lower plate top, table positions mechanism and transposition indexing mechanism are fixed on bottom lower plate, transposition indexing mechanism is connected with table positions indexing mechanism by transmission mechanism, what winding mechanism was corresponding with trimming thread drawing mechanism is arranged at mid-stent, winding mechanism is connected with drive motors by transmission device, transposition indexing mechanism is provided with transmission support axle, transmission support is pumped through its upper end of lower plate and is flexibly connected with upper plate, transmission mechanism adopts gear drive or V belt translation, rotate indexing mechanism and rotate calibration with transmission mechanism control workbench, table positions indexing mechanism is arranged on bottom lower plate, coordinate with transposition indexing mechanism and control workbench and to rotate and the hanging wire cup mount pad calibration controlled on workbench rotates, described winding mechanism comprises four coiling pots be set up in parallel, coiling pot to be positioned at bottom upper plate and to be flexibly connected with upper plate, winding former is provided with in coiling pot, coiling pot is provided with winding supportor, winding supportor clamping enamelled wire rotates enamelled wire winding on winding former and hanging wire cup with coiling pot, the upper plate top that winding mechanism is corresponding is provided with and controls the heavy mold mechanism that moves up and down of winding former and push away line mechanism, also be provided with bottom upper plate and corresponding with winding mechanism protect line mechanism, described workbench is provided with two groups of symmetrical hanging wire cup mount pads, often organize four, wherein the position of one group of hanging wire cup mount pad is relative up and down with coiling pot, another group hanging wire cup mount pad is near the operating portion of workbench, conveniently take hanging wire cup, described side plate is provided with micro-adjusting mechanism, micro-adjusting mechanism controls upper plate and slides on side plate, during coiling, two groups totally eight hanging wire cup mount pads all can place hanging wire cup, coiling pot and wherein one group of hanging wire cup one_to_one corresponding, start coil winding machine, four coiling pots drive motors driving under coil winding is carried out to four hanging wire cups simultaneously, enamelled wire is wound on winding former and hanging wire cup, while coiling, winding former is at the sinking control mould of heavy mold mechanism, enamelled wire is made to turn to specific coil, after one group of coil-winding, enamelled wire is pulled to side and cuts off by trimming thread drawing mechanism, pushing away line mechanism is depressed on hanging wire cup by the coil wound, protect line mechanism to press down the compacting of line group is compressed, prevent coil loose, entanglement, improve the quality of coil winding, after one group of coiling completes, table positions indexing mechanism controls worktable rotary 180 ° in conjunction with transposition indexing mechanism, hanging wire cup on the hanging wire cup mount pad making another organize and coiling pot are corresponding up and down carries out winding operation, and lower index mechanism also controls rotating a certain angle of each hanging wire cup mount pad, coil is according to angle winding, two groups of eight hanging wire cups coilings, at every turn can simultaneously winding four, improve the efficiency of winding, the position of upper plate can be adjusted by micromotion mechanism, thus make winding mechanism corresponding with hanging wire cup mount pad and align, improve quality and the precision of coil winding, support also comprises peripheral coaming plate, coaming plate is provided with transparent observation window, conveniently observe winding process, play protective action.
Further, described upper plate top is fixed with top board with column, mold movement plate is provided with bottom top board, mold movement plate and column are slidably matched, described heavy mold mechanism comprises and is arranged on the heavy mould motor at top board top and the ball-screw of heavy mould motor bottom, the nut of ball-screw is connected with mold movement plate, heavy mold mechanism controls mold movement plate and moves up and down, mold movement plate is connected with winding former with mould shaft, the described line mechanism that pushes away comprises the wire-pushing board be arranged on bottom mold movement plate and the cylinder be arranged on top board, cylinder is connected with connecting axle with wire-pushing board and controls wire-pushing board and moves up and down, corresponding mold movement plate is provided with the through hole passed for connecting axle, wire-pushing board and column are slidably connected, mould shaft corresponding bottom wire-pushing board is arranged with mould shaft synchronous axial system push away bobbin, push away bobbin and extend to winding former place, and be connected with the end of a thread that pushes away that winding former place is arranged, push away the end of a thread the line group wound is depressed from winding former.
Further, described transmission device comprises the splined shaft be arranged between top board and upper plate, synchronizing wheel and Timing Belt, splined shaft two ends respectively with top board, upper plate is flexibly connected, splined shaft bottom extends to upper plate bottom and is provided with described synchronizing wheel, synchronizing wheel is connected with the synchronizing wheel that the output shaft of the drive motors be arranged on upper plate is arranged with Timing Belt, splined shaft is provided with and splined shaft matching spline bearing, spline bearing is fixed on mold movement plate, splined shaft becomes to be slidably matched with splined shaft, mold movement plate is when moving up and down, splined shaft and spline bearing still keep engaging, make transmission more stable, mould shaft corresponding bottom mold movement plate is equipped with described synchronizing wheel with splined shaft relative position, mold movement plate is when mobile, connect with Timing Belt between synchronizing wheel, the turning moment that drive motors exports makes mould shaft rotate through synchronizing wheel with coordinating of Timing Belt, mould shaft with push away bobbin and coordinate synchronous axial system with key with keyway, key is arranged on mould shaft, keyway is opened in the relative position pushed away on bobbin, transmission device makes four coiling pots simultaneously to the coiling simultaneously of four hanging wire cups, keep strokes, raise the efficiency the quality with coil winding.
Further, the described line mechanism that protects comprises being fixed on and protects line seat bottom upper plate, the tension disc protecting the telescopic cylinder in line seat and protect bottom line seat, tension disc is connected with the output shaft of telescopic cylinder, tension disc is corresponding with hanging wire cup mount pad, concrete corresponding to the hanging wire cup be placed on hanging wire cup mount pad, tension disc is enclosed in around hanging wire cup, and be provided with the SEN coordinated with hanging wire cup, SEN is convenient to pick and place hanging wire cup, after coiling completes, coil is pushed away line mechanism and is pressed on hanging wire cup, cylinder controls tension disc and presses downwards, coil is pressed on hanging wire cup, prevent the loose distortion of coil, improve the quality of coiled wire-wound coil.
Further; described micromotion mechanism comprises the fixed lever be arranged on side plate, screw rod; screw rod one end to be fixed on fixed lever and to be provided with release handle; the other end is connected with upper plate, and upper plate and side plate are slidably connected, and side plate is provided with the chute coordinated with upper plate; rotate release handle and can control the position of upper plate on side plate; by regulating the position adjustments winding mechanism of upper plate, heavy mold mechanism, pushing away the position of line mechanism, making when using different hanging wire cups instead with aligned position, improving the precision of coiling.
Technique effect acquired by the utility model is: adopt such scheme; a coiling can carry out the winding of coil simultaneously to four hanging wire cups; the quantity of single winding is many; improve efficiency, meanwhile, protect line mechanism and make the coil that winding is good not loose; improve the quality of coil winding; can to according to different hanging wire cups adjustment winding mechanism, heavy mold mechanism, push away the position of line mechanism, make that hanging wire cup is corresponding with the position of winding mechanism to be aligned, the winding precision of raising coil.
Accompanying drawing explanation
By the detailed description below in conjunction with accompanying drawing, aforesaid and other object, the feature and advantage of the utility model will become apparent.
Fig. 1 is front view of the present utility model.
Fig. 2 is end view of the present utility model.
Wherein: 1 is support, 1.1 is upper plate, 1.2 is lower plate, 2 is workbench, 3 is table positions mechanism, 4 is transposition indexing mechanism, 5 is transmission support axle, 6 is coiling pot, 7 is winding former, 8 is hanging wire cup, 9 is column, 10 is top board, 11 is mold movement plate, 12 is ball-screw, 13 is mould shaft, 14 is wire-pushing board, 15 is cylinder, 16 is connecting axle, 17 for pushing away bobbin, 18 for pushing away the end of a thread, 19 for protecting line seat, 20 is telescopic cylinder, 21 is tension disc, 22 is hanging wire cup mount pad, 23 is fixed lever, 24 is screw rod, 25 is splined shaft, 26 is synchronizing wheel, 27 is drive motors, 28 is electrical control cabinet, 29 is trimming thread drawing mechanism, 30 is heavy mould motor.
Embodiment
As Fig. 1, a kind of fine-tuning four-head eight station coil winding machine shown in Fig. 1, comprise support 1, transposition indexing mechanism 4, workbench 2, table positions mechanism 3, winding mechanism, trimming thread drawing mechanism 29, support 1 comprises upper plate 1.1, lower plate 1.2 and upper plate 1.1, the side plate of lower plate 1.2 left and right sides, workbench 2 is arranged on lower plate 1.2 top, table positions mechanism 3 and transposition indexing mechanism 4 are arranged on bottom lower plate 1.1, transposition indexing mechanism 4 is provided with transmission support axle 5, transmission support is taken out 5 and is flexibly connected with upper plate 1.1 through its upper end of lower plate 1.2, upper plate 1.1, support 1 is divided into upper, middle and lower three parts by lower plate 1.2, the middle part of what winding mechanism was corresponding with trimming thread drawing mechanism 29 be arranged at support 1, winding mechanism is connected with drive motors 27 by transmission device, trimming thread drawing mechanism 29 is arranged on fixed head that support 1 side plate is arranged, trimming thread drawing mechanism 29 can horizontal cross, vertically move, winding mechanism completes around successively, trimming thread drawing mechanism 29 moves to hanging wire cup 8 place, enamelled wire is held and cuts off, and move on one side, transposition indexing mechanism 4, table positions mechanism 3 winding mechanism controls workbench 2 calibration and rotates, hanging wire cup mount pad 22 calibration that also can control on workbench 2 rotates, comprise four coiling pots 6 be set up in parallel, coiling pot 6 to be positioned at bottom upper plate 1.1 and to be flexibly connected with upper plate 1.1, coiling pot 6 is fixed on upper plate 1.1 with bearing, winding former 7 is provided with in coiling pot 6, coiling pot 6 is provided with winding supportor, winding supportor clamping enamelled wire rotates enamelled wire winding on winding former 7 and hanging wire cup 8 with coiling pot 6, upper plate 1.1 top that winding mechanism is corresponding is provided with and controls the heavy mold mechanism that moves up and down of winding former 7 and push away line mechanism, upper plate 1.1 top is fixed with top board 10 with column 9, mold movement plate 11 is provided with bottom top board 10, mold movement plate 11 and column 9 are slidably matched, heavy mold mechanism comprise be arranged on top board 10 top heavy mould motor 30 and heavy mould motor 30 bottom ball-screw 12, the nut of ball-screw 12 is connected with mold movement plate 11, heavy mold mechanism controls mold movement plate 11 and moves up and down, mold movement plate 11 is connected with winding former 7 with mould shaft 13, push away line mechanism and comprise the wire-pushing board 14 be arranged on bottom mold movement plate 11 and the cylinder 15 be arranged on top board 1.1, cylinder 15 is connected with connecting axle 16 with wire-pushing board 14 and controls wire-pushing board 14 and moves up and down, corresponding mold movement plate 11 is provided with the through hole passed for connecting axle 16, wire-pushing board 14 and column 9 are slidably connected, mould shaft 13 corresponding bottom wire-pushing board 14 is arranged with mould shaft 13 synchronous axial system push away bobbin 17, push away bobbin 17 and extend to winding former 7 place, and be connected with the end of a thread 18 that pushes away that winding former 7 place is arranged, push away the end of a thread 18 the line group wound is depressed from winding former 7.
Workbench 2 is provided with two groups of symmetrical hanging wire cup mount pads 22, often organize four, wherein the position of one group of hanging wire cup mount pad 22 is relative with coiling pot about 6, another group is near the operating portion of work 2, to stand place for operating personnel in this position, be convenient to place hanging wire cup 8, also be provided with bottom upper plate 1.1 and corresponding with winding mechanism protect line mechanism, protect line mechanism to comprise being fixed on and protect line seat 19 bottom upper plate 1.1, the tension disc 21 protecting the telescopic cylinder 20 in line seat 19 and protect bottom line seat 19, tension disc 21 is connected with the output shaft of telescopic cylinder 20, tension disc 21 is corresponding with hanging wire cup mount pad 22, concrete corresponding to the hanging wire cup 8 be placed on hanging wire cup mount pad 22, tension disc 22 is enclosed in around hanging wire cup 8, and be provided with the SEN coordinated with hanging wire cup 8.
Upper plate 1.1 and side plate are that fine motion is connected, and control with the micro-adjusting mechanism that fixed lever 23, screw rod 24 are formed, fixed lever 23 is fixed on side plate, screw rod 24 one end to be fixed on fixed lever 23 and to be provided with release handle, the other end is connected with upper plate 11.1, upper plate 1.1 and side plate are slidably connected, and side plate is provided with the chute coordinated with upper plate.
Transmission device comprises the splined shaft 25 be arranged between top board 9 and upper plate 1.1, synchronizing wheel 26 and Timing Belt, splined shaft 25 two ends respectively with top board 9, upper plate 1.1 is flexibly connected, splined shaft 25 bottom extends to upper plate 1.1 bottom and is provided with synchronizing wheel 26, synchronizing wheel 26 is connected with the synchronizing wheel 26 that the output shaft of the drive motors 27 be arranged on upper plate 1.1 is arranged with Timing Belt, mold movement plate 11 is provided with the spline bearing coordinated with splined shaft 25, mould shaft 13 is equipped with synchronizing wheel 26 with splined shaft 25 relative position, connect with Timing Belt between synchronizing wheel 26, the turning moment that drive motors 26 exports makes mould shaft 13 rotate through synchronizing wheel 26 with coordinating of Timing Belt, mould shaft 13 with push away bobbin 17 and coordinate synchronous axial system with key with keyway, mould shaft 13 drives four coiling pots 6 simultaneously to the coiling simultaneously of four hanging wire cups 8, keep strokes, raise the efficiency the quality with coil winding, the sidepiece of support 1 arranges electrical control cabinet 28, to the drive motors 27 of coil winding machine, driver part such as cylinder 15 grade controls, electrical control cabinet 18 is connected with the switch of the operating portion of workbench 2.
The utility model is not limited to described embodiment; those skilled in the art is not departing from spirit of the present utility model namely openly in scope; still can do some revise or change, therefore the scope that rights protection scope of the present utility model limits with claims is as the criterion.
Claims (5)
1. a fine-tuning four-head eight station coil winding machine, comprise support, transposition indexing mechanism, workbench, table positions mechanism, winding mechanism, trimming thread drawing mechanism, described support comprises upper plate, lower plate and upper plate, the side plate of the lower plate left and right sides, described workbench is arranged on lower plate top, table positions mechanism and transposition indexing mechanism are fixed on bottom lower plate, transposition indexing mechanism is connected with table positions indexing mechanism by transmission mechanism, what winding mechanism was corresponding with trimming thread drawing mechanism is arranged at mid-stent, winding mechanism is connected with drive motors by transmission device, it is characterized in that: described winding mechanism comprises four coiling pots be set up in parallel, coiling pot to be positioned at bottom upper plate and to be flexibly connected with upper plate, winding former is provided with in coiling pot, the upper plate top that winding mechanism is corresponding is provided with and controls the heavy mold mechanism that moves up and down of winding former and push away line mechanism, also be provided with bottom upper plate and corresponding with winding mechanism protect line mechanism, described workbench is provided with two groups of symmetrical hanging wire cup mount pads, often organize four, wherein the position of one group of hanging wire cup mount pad is relative up and down with coiling pot, described side plate is provided with micro-adjusting mechanism, micro-adjusting mechanism controls upper plate and slides on side plate.
2. a kind of fine-tuning four-head eight station coil winding machine according to claim 1, it is characterized in that: described upper plate top is fixed with top board with column, mold movement plate is provided with bottom top board, described heavy mold mechanism comprises and is arranged on the heavy mould motor at top board top and the ball-screw of heavy mould motor bottom, the nut of ball-screw is connected with mold movement plate, heavy mold mechanism controls mold movement plate and moves up and down, mold movement plate is connected with winding former with mould shaft, the described line mechanism that pushes away comprises the wire-pushing board be arranged on bottom mold movement plate and the cylinder be arranged on top board, cylinder is connected with connecting axle with wire-pushing board and controls wire-pushing board and moves up and down, mould shaft corresponding bottom wire-pushing board is arranged with mould shaft synchronous axial system push away bobbin, push away bobbin and extend to winding former place, and be connected with the end of a thread that pushes away that winding former place is arranged.
3. a kind of fine-tuning four-head eight station coil winding machine according to claim 1, it is characterized in that: described transmission device comprises the splined shaft be arranged between top board and upper plate, synchronizing wheel and Timing Belt, splined shaft two ends respectively with top board, upper plate is flexibly connected, splined shaft bottom extends to upper plate bottom and is provided with described synchronizing wheel, synchronizing wheel is connected with the synchronizing wheel that the output shaft of the drive motors be arranged on upper plate is arranged with Timing Belt, splined shaft coordinates with the spline bearing that mold movement plate is arranged, mould shaft corresponding bottom mold movement plate is equipped with described synchronizing wheel with splined shaft relative position, connect with Timing Belt between synchronizing wheel.
4. a kind of fine-tuning four-head eight station coil winding machine according to claim 1, it is characterized in that: described in protect line mechanism and comprise the tension disc protecting line seat, protect the telescopic cylinder in line seat and protect bottom line seat be fixed on bottom upper plate, tension disc is connected with the output shaft of telescopic cylinder, and tension disc is corresponding with hanging wire cup mount pad.
5. a kind of fine-tuning four-head eight station coil winding machine according to claim 1, it is characterized in that: described micromotion mechanism comprises the fixed lever be arranged on side plate, screw rod, screw rod one end to be fixed on fixed lever and to be provided with release handle, the other end is connected with upper plate, upper plate and side plate are slidably connected, and side plate is provided with the chute coordinated with upper plate.
Priority Applications (1)
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CN201420671433.5U CN204332679U (en) | 2014-11-11 | 2014-11-11 | A kind of fine-tuning four-head eight station coil winding machine |
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CN201420671433.5U CN204332679U (en) | 2014-11-11 | 2014-11-11 | A kind of fine-tuning four-head eight station coil winding machine |
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CN204332679U true CN204332679U (en) | 2015-05-13 |
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CN201420671433.5U Expired - Fee Related CN204332679U (en) | 2014-11-11 | 2014-11-11 | A kind of fine-tuning four-head eight station coil winding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104538171A (en) * | 2014-11-11 | 2015-04-22 | 常州金康精工机械股份有限公司 | Four-head eight-station winding machine capable of carrying out fine tuning |
-
2014
- 2014-11-11 CN CN201420671433.5U patent/CN204332679U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104538171A (en) * | 2014-11-11 | 2015-04-22 | 常州金康精工机械股份有限公司 | Four-head eight-station winding machine capable of carrying out fine tuning |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150513 Termination date: 20161111 |