CN204278201U - A kind of aerated bricks is one cutting machine anyhow - Google Patents
A kind of aerated bricks is one cutting machine anyhow Download PDFInfo
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- CN204278201U CN204278201U CN201420694343.8U CN201420694343U CN204278201U CN 204278201 U CN204278201 U CN 204278201U CN 201420694343 U CN201420694343 U CN 201420694343U CN 204278201 U CN204278201 U CN 204278201U
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- cross cut
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- hair
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- 238000005520 cutting process Methods 0.000 title claims abstract description 88
- 239000011449 brick Substances 0.000 title claims abstract description 34
- 238000009730 filament winding Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A kind of aerated bricks is one cutting machine anyhow, and comprise cutting rack, cross cut mechanism and perpendicular cutting mill structure, cross cut mechanism and perpendicular cutting mill structure are all arranged on cutting rack; Cross cut mechanism comprises moving mechanism, cross cut frame and horizontal hair swing mechanism under horizontal hair, and under horizontal hair, moving mechanism is arranged on cutting rack, and cross cut frame is hinged under horizontal hair on moving mechanism, and cross cut frame is provided with cross cut silk, cross cut frame is connected with horizontal hair swing mechanism; Perpendicular cutting mill structure comprises moving mechanism, thread guide mechanism and vertical hair swing mechanism under vertical hair, and thread guide mechanism and vertical hair swing mechanism are installed under vertical hair on moving mechanism, and thread guide mechanism is connected with vertical hair swing mechanism.Above-mentioned cutting machine makes cross cut and perpendicular cutting synthesize in a frame, simple for structure, easy to operate, improves cutting efficiency, ensure that cutting effect.
Description
Technical field
The utility model relates to a kind of cutter sweep for cutting into monolithic in aerated bricks production process, and aerated bricks is generally used in skyscraper and builds non-bearing wall body by laying bricks or stones, belongs to aerated bricks preparing technical field.
Background technology
Aerated bricks is the abbreviation of " autoclave aerated concrete building block ", it is a kind of light heat insulation material containing a large amount of sealed porosity, with siliceous material (sand, flyash and containing silicon tailings etc.) and calcareous material (lime, cement) for primary raw material, admixture foaming agent (aluminium powder), through the stirring that adds water, hole is formed, the porous silicate goods made by technical process such as moulding by casting, precuring cutting, steam press maintenances by chemical reaction.Concrete preparation process is, various component is pulverized and mixed according to proportioning and makes slip, and slip should reach the technological requirement of about 45 DEG C before cast, as temperature is inadequate, can leads to Steam Heating, within 0.5 ~ 1 minute before cast, add aluminium powder suspension at slip measuring tank.Slip casting is in framed, and push and just support room and carry out getting angry initial set, room temperature is 48 ~ 68 DEG C, and just supporting the time is 1.5-2 hour, quiet oxygen foamed solidification; Framed and base substrate are together hung on the cutting bed putting still base plate in advance well after just supporting, slough framed, namely cutting machine carries out crosscut and rip cutting to base substrate; Framed hang to get back on mould carriage carry out labor cleaning and oil removing, and then hang mould car upper group mould and pour into a mould next time; Base substrate after cutting hangs on still car together with still base plate, is transported to still kettle, and under the vapor action of certain pressure and temperature, carry out maintenance, pressure is generally 1Mpa-1.3Mpa, and temperature is generally 180-210 degree.
Aerated bricks first pours into bulk usually, and then cut in process of production, is divided into the building block of compound dimensional requirement.Existing cutting equipment comprises horizontal cutting equipment and perpendicular cutting equipment two kinds, bulky, and floor space is large, and complex structure, complex operation, cost is high.
Summary of the invention
The deficiency that the utility model exists for existing aerated bricks cutting technique, provides the aerated bricks that a kind of structure is simple, easy to operate, good cutting effect, efficiency are high one cutting machine anyhow.
Aerated bricks of the present utility model is one cutting machine anyhow, by the following technical solutions:
This cutting machine, comprises cutting rack, cross cut mechanism and perpendicular cutting mill structure, and cross cut mechanism and perpendicular cutting mill structure are all arranged on cutting rack; Cross cut mechanism comprises moving mechanism, cross cut frame and horizontal hair swing mechanism under horizontal hair, and under horizontal hair, moving mechanism is arranged on cutting rack, and cross cut frame is hinged under horizontal hair on moving mechanism, and cross cut frame is provided with cross cut silk, cross cut frame is connected with horizontal hair swing mechanism; Perpendicular cutting mill structure comprises moving mechanism, thread guide mechanism and vertical hair swing mechanism under vertical hair, and thread guide mechanism and vertical hair swing mechanism are installed under vertical hair on moving mechanism, and thread guide mechanism is connected with vertical hair swing mechanism.
Under horizontal hair, moving mechanism comprises and moves down cylinder and move down frame, moves down cylinder and is arranged on cutting rack, moves down frame and moves down cylinder and be connected.
Horizontal hair swing mechanism, comprise cross cut motor, cross cut crank and cross cut connecting rod, cross cut motor is arranged on and moves down on frame under horizontal hair in moving mechanism, and cross cut crank one end is arranged on cross cut motor, one end of one end and cross cut connecting rod is hinged, and the other end and the cross cut frame of cross cut connecting rod are hinged.
Under vertical hair, moving mechanism comprises and perpendicular cut cylinder and perpendicularly cut frame, perpendicularly cuts cylinder and is arranged on cutting rack, perpendicularly cuts frame with erecting and cuts cylinder and be connected.Described perpendicular cutting bottom frame is also provided with conducting wire pole, and conducting wire pole is provided with rule.
Thread guide mechanism comprises and is arranged on perpendicular pendulum wire axle and silk guide frame of cutting frame two bottom sides, and silk guide frame is provided with godet roller, both sides pendulum wire axle is connected with perpendicularly cut silk, and the perpendicular filament winding that cuts crosses godet roller in silk guide frame.
Vertical hair swing mechanism, comprises and perpendicular cuts motor, perpendicularly cut crank and perpendicularly cut connecting rod, and the perpendicular motor that cuts is arranged on and perpendicularly cuts on frame, and perpendicular crank one end of cutting is arranged on and perpendicularly cuts on motor, and one end is hinged with perpendicular one end of cutting connecting rod, perpendicular cut connecting rod the other end and side pendulum wire axle hinged.
When bulk aerated bricks cast steam-cured shaping after, move to above-mentioned cutting machine station by transportation vehicle.Moving mechanism and horizontal hair swing mechanism under startup horizontal hair, complete transverse cuts by the movement of transportation vehicle, make thickness reach requirement.Then transportation vehicle moves to perpendicular cutting mill structure place, and moving mechanism and vertical hair swing mechanism under startup vertical hair, vertically cut, make length reach requirement.Finally cut into the monolithic mould brick body meeting dimensional requirement.
The utility model makes cross cut and perpendicular cutting synthesize in a frame, simple for structure, easy to operate, improves cutting efficiency, ensure that cutting effect.
Accompanying drawing explanation
Fig. 1 be the utility model aerated bricks anyhow one cutting machine structural representation.
Fig. 2 be in Fig. 1 A to schematic diagram.
Fig. 3 be in Fig. 1 B to schematic diagram.
Fig. 4 is the structural representation of vertical hair swing mechanism in the utility model.
In figure: 1, cross cut frame, 2, move down cylinder, 3, guide rod, 4, move down frame, 5, cross cut silk, 6, cross cut motor, 7, cross cut crank, 8, cross cut connecting rod, 9, cutting rack, 10, perpendicular cut frame, 11, perpendicularly cut cylinder, 12, pendulum wire axle, 13, conducting wire pole, 14, silk guide frame, 15, directive wheel, 16, perpendicular cut silk, 17, vertical hair swing mechanism, 18, perpendicularly motor is cut, 19, perpendicularly cut crank, 20, perpendicularly cut connecting rod.
Detailed description of the invention
The utility model aerated bricks anyhow one cutting machine structure as shown in Figure 1, Figure 2 and Figure 3, comprise cutting rack 9, cross cut mechanism and perpendicular cutting mill structure, cross cut mechanism and perpendicular cutting mill structure are all arranged on cutting rack 9, the cast bulk aerated bricks that just oxygen is shaping is made first to carry out cross cut, thickness is made to reach requirement, carry out perpendicular cutting again, make length reach requirement, or first carry out erecting to cut carrying out cross cut again.
As Fig. 1 and Fig. 2, cross cut mechanism comprises moving mechanism, cross cut frame 1 and horizontal hair swing mechanism under horizontal hair, and under horizontal hair, moving mechanism is arranged on cutting rack 9, and cross cut frame 1 to be hinged under horizontal hair on moving mechanism, cross cut frame 1 is provided with cross cut silk 5, cross cut frame 1 is connected with horizontal hair swing mechanism.Under horizontal hair, moving mechanism comprises and moves down cylinder 2 and move down frame 4, moves down the side, top that cylinder 2 is arranged on cutting rack 9, moves down frame 4 and moves down cylinder 2 and be connected, and moves down on frame 4 and is provided with guide rod 3.Cross cut frame 1 is arranged on by hinge and moves down on frame 4, and cross cut silk 5 is arranged on the bottom of cutting rack 1.Horizontal hair swing mechanism is arranged on and moves down on frame 4, adopt crank and rocker mechanism, as shown in Figure 2, comprise cross cut motor 6, cross cut crank 7 and cross cut connecting rod 8, cross cut motor 6 is arranged on and moves down on frame 4, cross cut crank 7 one end is arranged on cross cut motor 6, and one end of one end and cross cut connecting rod 8 is hinged, and the other end and the cross cut frame 1 of cross cut connecting rod 8 are hinged.
The structure of perpendicular cutting mill structure, see shown in Fig. 1 and Fig. 3, comprises moving mechanism, thread guide mechanism and vertical hair swing mechanism 17 under vertical hair, and thread guide mechanism and vertical hair swing mechanism are installed under vertical hair on moving mechanism, and thread guide mechanism is connected with vertical hair swing mechanism.Under vertical hair, moving mechanism comprises and perpendicular cut cylinder 11 and perpendicularly cut frame 10, perpendicularly cuts the top that cylinder 11 is arranged on cutting rack 71, and the perpendicular frame 10 that cuts cuts cylinder 11 be connected with perpendicular, erects to cut between frame 10 and cutting rack 71 to be provided with directive wheel 15.Thread guide mechanism comprises the pendulum wire axle 12, conducting wire pole 13 and the silk guide frame 14 that are arranged on and erect and cut the left and right sides, bottom (with A to seeing) of frame 10, every side can arrange multiple silk guide frame 14, the bottom of silk guide frame 14 is provided with godet roller, and the spacing of silk guide frame 14 is consistent with the monolithic that will cut hollow aerated bricks length.Silk guide frame 14 is arranged on to erect movably cuts on frame 10, to adjust the height of godet roller bottom silk guide frame 14.Conducting wire pole 13 is provided with rule, to facilitate the perpendicular spacing of cutting silk 16 of adjustment.Both sides pendulum wire axle 12 is connected with and perpendicular cuts silk 16, perpendicular spacing of cutting silk 16 is consistent with the monolithic that will cut hollow aerated bricks length, erects to cut silk 16 and walk around godet roller in the conducting wire pole 13 of both sides and silk guide frame 14.Cut silk 16 tensioning for the ease of perpendicular, perpendicular cut silk 16 two ends and both sides pendulum wire axle 12 be all bolted.Vertical hair swing mechanism 17 also adopts crank and rocker mechanism, as shown in Figure 4, comprise and perpendicular cut motor 18, perpendicularly cut crank 19 and perpendicularly cut connecting rod 20, the perpendicular motor 18 that cuts is arranged on and perpendicularly cuts on frame 10, perpendicular crank 19 one end of cutting is arranged on and perpendicularly cuts on motor 18, one end is hinged with perpendicular one end of cutting connecting rod 20, perpendicular cut connecting rod 20 the other end and side pendulum wire axle 12 hinged.Cross cut crank 67 and perpendicularly cut crank 19 and also can adopt eccentric wheel.
When transportation vehicle drives bulk aerated bricks to move to cross cut mechanism station, first the lower moving mechanism in cross cut mechanism is started, move down cylinder 2 to drive and move down frame 4 and move down, when making the cutting wire 5 on cross cut frame 1 arrive set depth (being the monolithic aerated bricks thickness of setting from bulk aerated bricks bottom surface distance), move down cylinder 2 out of service; Restart horizontal hair swing mechanism, cross cut motor 6 drives cutting rack 1 to swing by cross cut crank 7, and the cutting wire 5 on cutting rack 1 is moved back and forth; Then drive bulk aerated bricks to move horizontally by transportation vehicle, with cutting wire 5 relative motion, complete first time transverse cuts; First time transverse cuts to the end after, transportation vehicle returns, and move down cylinder 2 and drive cutting wire 5 to rise an aerated bricks thickness again, transportation vehicle advances again, carries out second time transverse cuts, so repeats, until complete the transverse cuts of full depth.
Then transportation vehicle drives the complete bulk aerated bricks of cross cut to move to perpendicular cutting mill structure station, moving mechanism and vertical hair swing mechanism 17 under startup vertical hair, the perpendicular cylinder 11 that cuts drives and perpendicularly cuts frame 10 and move down, the perpendicular motor 18 that cuts is cut crank 19 by perpendicular and perpendicularly cut connecting rod 20 and drive pendulum wire axle 12 to swing, and makes perpendicularly to cut silk 16 and move back and forth.Erect like this and cut silk 16 both bilateral reciprocation, move downward again, complete the vertical cutting to hollow aerated bricks, cut into the monolithic mould brick body meeting dimensional requirement.
Claims (7)
1. an aerated bricks one cutting machine anyhow, comprise cutting rack, cross cut mechanism and perpendicular cutting mill structure, it is characterized in that, cross cut mechanism and perpendicular cutting mill structure are all arranged on cutting rack; Cross cut mechanism comprises moving mechanism, cross cut frame and horizontal hair swing mechanism under horizontal hair, and under horizontal hair, moving mechanism is arranged on cutting rack, and cross cut frame is hinged under horizontal hair on moving mechanism, and cross cut frame is provided with cross cut silk, cross cut frame is connected with horizontal hair swing mechanism; Perpendicular cutting mill structure comprises moving mechanism, thread guide mechanism and vertical hair swing mechanism under vertical hair, and thread guide mechanism and vertical hair swing mechanism are installed under vertical hair on moving mechanism, and thread guide mechanism is connected with vertical hair swing mechanism.
2. aerated bricks one cutting machine anyhow according to claim 1, is characterized in that: under described horizontal hair, moving mechanism comprises and moves down cylinder and move down frame, moves down cylinder and is arranged on cutting rack, moves down frame and moves down cylinder and be connected.
3. according to claim 1 aerated bricks anyhow one cutting machine, it is characterized in that: described horizontal hair swing mechanism, comprise cross cut motor, cross cut crank and cross cut connecting rod, cross cut motor is arranged on and moves down on frame under horizontal hair in moving mechanism, cross cut crank one end is arranged on cross cut motor, one end of one end and cross cut connecting rod is hinged, and the other end and the cross cut frame of cross cut connecting rod are hinged.
4. aerated bricks one cutting machine anyhow according to claim 1, is characterized in that: under described vertical hair, moving mechanism comprises and perpendicular cut cylinder and perpendicularly cut frame, perpendicularly cuts cylinder and is arranged on cutting rack, perpendicularly cuts frame with erecting and cuts cylinder and be connected.
5. aerated bricks one cutting machine anyhow according to claim 4, is characterized in that: described perpendicular cutting bottom frame is provided with conducting wire pole, and conducting wire pole is provided with rule.
6. according to claim 1 aerated bricks anyhow one cutting machine, it is characterized in that: described thread guide mechanism comprises the pendulum wire axle and the silk guide frame that are arranged on and erect and cut frame two bottom sides, silk guide frame is provided with godet roller, both sides pendulum wire axle is connected with and perpendicular cuts silk, the perpendicular filament winding that cuts crosses godet roller in silk guide frame.
7. according to claim 1 aerated bricks anyhow one cutting machine, it is characterized in that: described vertical hair swing mechanism, comprise and perpendicular cut motor, perpendicularly cut crank and perpendicularly cut connecting rod, the perpendicular motor that cuts is arranged on and perpendicularly cuts on frame, perpendicular crank one end of cutting is arranged on and perpendicularly cuts on motor, one end is hinged with perpendicular one end of cutting connecting rod, perpendicular cut connecting rod the other end and side pendulum wire axle hinged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420694343.8U CN204278201U (en) | 2014-11-18 | 2014-11-18 | A kind of aerated bricks is one cutting machine anyhow |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420694343.8U CN204278201U (en) | 2014-11-18 | 2014-11-18 | A kind of aerated bricks is one cutting machine anyhow |
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| Publication Number | Publication Date |
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| CN204278201U true CN204278201U (en) | 2015-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420694343.8U Expired - Fee Related CN204278201U (en) | 2014-11-18 | 2014-11-18 | A kind of aerated bricks is one cutting machine anyhow |
Country Status (1)
| Country | Link |
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| CN (1) | CN204278201U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105082333A (en) * | 2015-07-30 | 2015-11-25 | 重庆市泰日建材有限公司 | Cutting device for aerated bricks |
| CN110271090A (en) * | 2019-07-19 | 2019-09-24 | 湖南三一快而居住宅工业有限公司 | Cutting machine and air-entraining concrete production line |
| CN111716504A (en) * | 2020-07-01 | 2020-09-29 | 孙明生 | Method and device for forming building blocks by single body |
| CN112622017A (en) * | 2020-11-25 | 2021-04-09 | 郑州华泽建材有限公司 | Aerated brick production system |
| CN115233513A (en) * | 2022-07-20 | 2022-10-25 | 长沙三树新材料科技有限公司 | Recycled environment-friendly brick manufactured by using construction waste and preparation method thereof |
-
2014
- 2014-11-18 CN CN201420694343.8U patent/CN204278201U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105082333A (en) * | 2015-07-30 | 2015-11-25 | 重庆市泰日建材有限公司 | Cutting device for aerated bricks |
| CN110271090A (en) * | 2019-07-19 | 2019-09-24 | 湖南三一快而居住宅工业有限公司 | Cutting machine and air-entraining concrete production line |
| CN111716504A (en) * | 2020-07-01 | 2020-09-29 | 孙明生 | Method and device for forming building blocks by single body |
| CN112622017A (en) * | 2020-11-25 | 2021-04-09 | 郑州华泽建材有限公司 | Aerated brick production system |
| CN115233513A (en) * | 2022-07-20 | 2022-10-25 | 长沙三树新材料科技有限公司 | Recycled environment-friendly brick manufactured by using construction waste and preparation method thereof |
| CN115233513B (en) * | 2022-07-20 | 2023-08-04 | 长沙三树新材料科技有限公司 | Recycled environment-friendly brick manufactured by utilizing construction waste and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150422 |