CN112622017A - Aerated brick production system - Google Patents
Aerated brick production system Download PDFInfo
- Publication number
- CN112622017A CN112622017A CN202011340754.3A CN202011340754A CN112622017A CN 112622017 A CN112622017 A CN 112622017A CN 202011340754 A CN202011340754 A CN 202011340754A CN 112622017 A CN112622017 A CN 112622017A
- Authority
- CN
- China
- Prior art keywords
- plc
- cutting
- assembly
- pouring
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011449 brick Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 207
- 238000005520 cutting process Methods 0.000 claims abstract description 134
- 238000002360 preparation method Methods 0.000 claims abstract description 61
- 238000001816 cooling Methods 0.000 claims abstract description 49
- 239000002994 raw material Substances 0.000 claims abstract description 28
- 239000002002 slurry Substances 0.000 claims description 78
- 239000000843 powder Substances 0.000 claims description 57
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 52
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 52
- 239000004571 lime Substances 0.000 claims description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 49
- 239000004568 cement Substances 0.000 claims description 48
- 238000002156 mixing Methods 0.000 claims description 47
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 44
- 239000010881 fly ash Substances 0.000 claims description 44
- 238000001514 detection method Methods 0.000 claims description 42
- 238000003756 stirring Methods 0.000 claims description 34
- 239000000428 dust Substances 0.000 claims description 25
- 238000013519 translation Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 238000005303 weighing Methods 0.000 description 58
- 239000000463 material Substances 0.000 description 46
- 238000007790 scraping Methods 0.000 description 25
- 230000005540 biological transmission Effects 0.000 description 23
- 230000000875 corresponding effect Effects 0.000 description 19
- 238000002347 injection Methods 0.000 description 10
- 239000007924 injection Substances 0.000 description 10
- 230000001276 controlling effect Effects 0.000 description 8
- 238000012544 monitoring process Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 8
- 239000002245 particle Substances 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 239000008187 granular material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000004567 concrete Substances 0.000 description 3
- 239000003949 liquefied natural gas Substances 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 238000005057 refrigeration Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000010025 steaming Methods 0.000 description 3
- 229910001586 aluminite Inorganic materials 0.000 description 2
- 239000002956 ash Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000011469 building brick Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000008531 maintenance mechanism Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Automation & Control Theory (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The application relates to an aerated brick production system, it includes raw materials preparation mechanism, mixes rabbling mechanism, pouring mechanism, maintains mechanism, cutting mechanism, steam curing mechanism, cooling body and PLC control system in advance, wherein, mix rabbling mechanism and be connected with raw materials preparation mechanism and pouring mechanism respectively, it is connected with pouring mechanism and cutting mechanism respectively to maintain the mechanism in advance, steam curing mechanism is connected with cutting mechanism and cooling body respectively, and, PLC control system respectively with raw materials preparation mechanism, mix rabbling mechanism, pouring mechanism, maintain mechanism, cutting mechanism, steam curing mechanism and cooling body electric connection in advance. This application has the effect that can promote air entrainment brick production efficiency.
Description
Technical Field
The application relates to the technical field of building bricks, in particular to an aerated brick production system.
Background
The aerated brick is also called as an aerated concrete block, has very wide application, and is mainly used for wall materials, filler walls, floor slabs, roof slabs and other load-bearing wall materials, non-load-bearing materials and surrounding filler enclosing walls in mechanical workshops and civil buildings. At present, the aerated bricks become leading products in the building material industry, and the nation gradually forbids the use of clay solid bricks and gradually replaces the clay solid bricks with aerated concrete blocks and autoclaved bricks.
The aerated brick has the characteristics of light weight, good heat insulation performance, strong shock resistance, good processing performance, certain high temperature resistance, good sound insulation performance and strong adaptability, can be customized according to different local raw materials and different conditions, has wide raw material sources, can select river sand, fly ash, ore sand and the like, can be made according to local conditions, can utilize wastes, is beneficial to environmental protection, and really changes wastes into valuables.
However, most of the production of the aerated bricks on the market is finished manually at present, and the production efficiency of the aerated bricks is seriously influenced.
Disclosure of Invention
The utility model aims at providing an air entrainment brick production system that can promote air entrainment brick production efficiency.
The above object of the present invention is achieved by the following technical solutions:
the utility model provides an aerated brick production system, its characterized in that, includes raw materials preparation mechanism, mixes rabbling mechanism, pouring mechanism, pre-curing mechanism, cutting mechanism, steam curing mechanism, cooling body and PLC control system, wherein, mix rabbling mechanism and be connected with raw materials preparation mechanism and pouring mechanism respectively, pre-curing mechanism is connected with pouring mechanism and cutting mechanism respectively, steam curing mechanism is connected with cutting mechanism and cooling body respectively, and, PLC control system respectively with raw materials preparation mechanism, mix rabbling mechanism, pouring mechanism, pre-curing mechanism, cutting mechanism, steam curing mechanism and cooling body electric connection.
Through adopting above-mentioned technical scheme, through with raw materials preparation mechanism, mix rabbling mechanism, pouring mechanism, pre-curing mechanism, cutting mechanism, steam maintenance mechanism and cooling body respectively with PLC control system electric connection to respectively control above-mentioned each mechanism through PLC control system and carry out corresponding work, compare in the work of the above-mentioned each mechanism of current manual control, saved the time, promoted the production efficiency of air entrainment brick.
The application is further configured to: the PLC control system comprises a PLC, a fault detection module, a PLC wireless expansion module, a PLC upgrading server and a terminal device, wherein the fault detection module and the PLC wireless expansion module are respectively electrically connected with the PLC, the PLC upgrading server is electrically connected with the PLC wireless expansion module, and the terminal device is electrically connected with the PLC upgrading server.
Through adopting above-mentioned technical scheme, PLC respectively with fault detection module and the wireless extension module electric connection of PLC, and, PLC upgrading server respectively with the wireless extension module of PLC and terminal equipment electric connection, and then, terminal equipment passes through PLC upgrading server and the wireless extension module communication of PLC, thereby realized the wireless upgrading to the PLC of being connected with the wireless extension module of PLC, data transmission is fast among the entire system, and, allow to use safe, reliable agreement in the system to accomplish PLC's upgrading.
The application is further configured to: the raw material preparation mechanism comprises a fly ash slurry preparation structure, a lime powder preparation structure, a cement preparation structure and an aluminum powder preparation structure, wherein the fly ash slurry preparation structure, the lime powder preparation structure, the cement preparation structure and the aluminum powder preparation structure are respectively electrically connected with the PLC and the fault detection module.
Through adopting above-mentioned technical scheme, through preparing the fly ash thick liquids structure, lime powder preparation structure, cement preparation structure and aluminite powder preparation structure respectively with PLC and fault detection module electric connection, and then, control fly ash thick liquids preparation structure respectively through PLC, lime powder preparation structure, cement preparation structure and aluminite powder preparation structure carry out corresponding work, promote the preparation efficiency of each material, and can the trouble that each above-mentioned structure appears in the course of the work of real-time supervision through fault detection module, and fault information with the monitoring sends PLC, in order to indicate staff's in-time maintenance, in order to avoid influencing brickmaking efficiency.
The application is further configured to: mix rabbling mechanism includes blending tank, water supply structure and stirring subassembly are connected with the blending tank respectively, blending tank, water supply structure and stirring subassembly respectively with PLC and fault detection module electric connection.
Through adopting above-mentioned technical scheme, through with the blending tank, water supply structure and stirring subassembly respectively with PLC and fault detection module electric connection, and then, control the blending tank respectively through PLC, water supply structure and stirring subassembly carry out corresponding work, promote the mixed stirring efficiency of each material, and, through the trouble that can real-time supervision above-mentioned each part appear in the course of the work through fault detection module, and send the fault information of monitoring to PLC, in time maintain with the suggestion staff, in order to avoid influencing brickmaking efficiency.
The application is further configured to: the pouring mechanism comprises a pouring pipeline, a pressing plate assembly, a movable mould and an adjusting track, the pressing plate assembly is connected with the pouring pipeline, the movable mould is slidably arranged on the adjusting track, and the pouring pipeline, the movable mould and the adjusting track are respectively electrically connected with the PLC and the fault detection module.
Through adopting above-mentioned technical scheme, through with the pouring pipeline, remove mould and adjustment track respectively with PLC and fault detection module electric connection, and then, control the pouring pipeline respectively through PLC, remove mould and adjustment track and carry out corresponding work, promote the pouring efficiency of material, and, can the trouble that above-mentioned each part appears in the course of the work of real-time supervision through fault detection module, and send the trouble information of monitoring to PLC, in time maintain with the suggestion staff, in order to avoid influencing brickmaking efficiency.
The application is further configured to: cutting mechanism includes demoulding structure, scraped surface structure, horizontal cutting structure and vertical cutting structure, scraped surface structure and horizontal cutting structrual joint, vertical cutting structure and horizontal cutting structrual joint, demoulding structure, scraped surface structure, horizontal cutting structure and vertical cutting structure respectively with PLC and fault detection module electric connection.
Through adopting above-mentioned technical scheme, through with demoulding structure, the shaving structure, horizontal cutting structure and vertical cutting structure respectively with PLC and fault detection module electric connection, and then, control demoulding structure respectively through PLC, the shaving structure, horizontal cutting structure and vertical cutting structure carry out corresponding work, promote the cutting efficiency of material, and, can the trouble that each above-mentioned structure appears at the course of the work of real-time supervision through fault detection module, and send the fault information of monitoring to PLC, in order to indicate staff's in time maintenance, in order to avoid influencing brickmaking efficiency.
The application is further configured to: the longitudinal cutting structure comprises a vertical cutting rack, a lifting assembly and a swinging assembly; wherein,
the lifting assembly comprises a vertical cutting frame, a sliding shaft rod and a driving cylinder, the sliding shaft rod is arranged on the vertical cutting frame, the vertical cutting frame is arranged on the sliding shaft rod in a sliding mode, and the driving cylinder is connected with the vertical cutting frame;
the swing assembly comprises a driving motor, a rotating shaft and a reciprocating swing table, the rotating shaft comprises a driving rotating shaft and a driven rotating shaft, the driving motor is connected with the driving rotating shaft, the driving rotating shaft drives the driven rotating shaft to rotate, the driving rotating shaft and the driven rotating shaft are respectively connected with the reciprocating swing table, a vertical cutting cylinder and a vertical cutting line are arranged on the reciprocating swing table, the vertical cutting line is connected with the vertical cutting cylinder, a first bevel gear is arranged on an output shaft of the driving motor, a second bevel gear is arranged on the driving rotating shaft, the first bevel gear is meshed with the second bevel gear, a driving transmission gear is further arranged on the driving rotating shaft, a driven transmission gear is arranged on the driven rotating shaft, and the driving transmission gear is connected with the driven transmission gear through a chain, the vertical cutting machine is characterized in that a reciprocating slide rail is arranged on the vertical cutting frame, a reciprocating slide groove matched with the reciprocating slide rail is formed in the reciprocating swing table, a translation rod is further arranged on the reciprocating swing table, and the vertical cutting cylinder is arranged on the translation rod in a sliding mode.
Through adopting above-mentioned technical scheme, through setting up vertical cutting frame, lifting unit and swing subassembly, through lifting unit in order to carry out vertical cutting to the adobe, form reciprocal oscillating vertical cutting to the adobe through the swing subassembly, at the in-process of cutting, the line of cut slides and cuts the adobe, is difficult to cause the adobe cutting face impaired to make final off-the-shelf outward appearance and size more accord with operation requirement.
The application is further configured to: steam curing mechanism is including evaporating foster cauldron and air feed subassembly, the air feed subassembly with evaporate foster cauldron and be connected, evaporate foster cauldron and air feed subassembly respectively with PLC and fault detection module electric connection.
Through adopting above-mentioned technical scheme, through will evaporate foster cauldron and air feed subassembly respectively with PLC and fault detection module electric connection, and then, control respectively through PLC and evaporate foster cauldron and air feed subassembly and carry out corresponding work, promote the evaporate foster efficiency of adobe, and, can the trouble that above-mentioned each part appears in the course of the work of real-time supervision through fault detection module, and send the trouble information of monitoring to PLC, in time maintain with the suggestion staff, in order to avoid influencing brickmaking efficiency.
The application is further configured to: the cooling mechanism comprises an air cooling assembly and a water cooling assembly, and the air cooling assembly and the water cooling assembly are electrically connected with the PLC and the fault detection module respectively.
Through adopting above-mentioned technical scheme, through with air-cooled subassembly and water-cooling subassembly respectively with PLC and fault detection module electric connection, and then, control air-cooled subassembly and water-cooling subassembly respectively through PLC and carry out corresponding work, promote the cooling efficiency of adobe, and, can real-time supervision above-mentioned each part trouble that appears in the course of the work through fault detection module, and send the trouble information of monitoring to PLC, in order to indicate staff in time to maintain, in order to avoid influencing brickmaking efficiency.
The application is further configured to: the device is characterized by further comprising a dust removal mechanism, wherein the dust removal mechanism is respectively arranged on the raw material preparation mechanism, the mixing and stirring mechanism, the pouring mechanism, the pre-curing mechanism, the cutting mechanism, the steam curing mechanism and the cooling mechanism, and the dust removal mechanism is electrically connected with the PLC control system.
Through adopting above-mentioned technical scheme, through dispose dust removal mechanism on above-mentioned each mechanism, at above-mentioned each mechanism during operation, carry out corresponding dust removal work through dust removal mechanism to build a good operational environment, and dust removal mechanism still with PLC control system electric connection, and then, can control dust removal mechanism through PLC control system and carry out work, so that dust removal mechanism realizes automatic work.
To sum up, the beneficial technical effect of this application does:
1. the raw material preparation mechanism, the mixing and stirring mechanism, the pouring mechanism, the pre-curing mechanism, the cutting mechanism, the steam curing mechanism and the cooling mechanism are respectively controlled by the PLC control system to perform corresponding work, and compared with the existing manual control of the work of the mechanisms, the time is saved, and the production efficiency of aerated bricks is improved;
2. the terminal equipment is communicated with the PLC wireless extension module through the PLC upgrading server, so that the wireless upgrading of the PLC connected with the PLC wireless extension module is realized, the data transmission speed in the whole system is high, and the upgrading of the PLC is allowed to be completed by using a safe and reliable protocol in the system;
3. carry out corresponding dust removal work through dust removal mechanism to build a good operational environment, and dust removal mechanism still with PLC control system electric connection, and then, can control dust removal mechanism through PLC control system and carry out work, so that dust removal mechanism realizes automatic work.
Drawings
Fig. 1 is a block diagram of the overall structure of the present application.
Fig. 2 is a schematic view of a connection structure of the raw material preparation mechanism and the mixing and stirring mechanism of the present application.
Fig. 3 is a schematic structural view of the pouring mechanism of the present application.
Fig. 4 is a schematic structural view of the pre-curing mechanism of the present application.
Fig. 5 is a schematic structural view of the cutting mechanism of the present application.
Fig. 6 is a schematic view of the connection structure of the steam curing mechanism and the cooling mechanism of the present application.
Fig. 7 is a schematic diagram of a framework of the PLC control system of the present application.
Reference numerals: 100. a raw material preparation mechanism; 110. preparing a structure of fly ash slurry; 111. a wet ball mill; 112. a fly ash feed pipe; 113. a water injection pipe; 114. a fly ash slurry discharge pipe; 115. a slurry tank; 116. a first slurry transport pipe; 117. a slurry weighing tank; 118. a second slurry transport pipe; 120. preparing a structure of lime powder; 121. a first dry ball mill; 122. a lime powder feed pipe; 123. a first screw conveyor; 124. a lime powder weighing tank; 125. a second screw conveyor; 130. preparing a structure by using cement; 131. a second dry ball mill; 132. a cement feed pipe; 133. a third screw conveyor; 134. a cement weighing tank; 135. a fourth screw conveyor; 140. preparing a structure from aluminum powder; 141. aluminum powder storage tanks; 142. a first aluminum powder conveying pipe; 143. aluminum powder weighing tank; 144. a second aluminum powder conveying pipe; 200. a mixing and stirring mechanism; 210. a mixing tank; 220. a water supply structure; 230. a stirring assembly; 300. a pouring mechanism; 310. pouring a pipeline; 320. a platen assembly; 330. moving the mold; 340. adjusting the track; 400. a pre-curing mechanism; 410. a standing chamber; 420. a temperature detection assembly; 500. a cutting mechanism; 510. a demolding structure; 520. a shaving structure; 521. a shaving frame; 522. a shaving assembly; 530. a transverse cutting structure; 531. a transverse cutter frame; 532. a transverse cutting assembly; 5321. transversely cutting the upright column; 5322. transversely cutting the cylinder; 5323. a transverse cutting line; 5324. a longitudinal slide rail; 540. a longitudinal cutting structure; 541. a vertical cutting frame; 542. a lifting assembly; 5421. a vertical cutting frame; 5422. a sliding shaft lever; 5423. a driving cylinder; 543. a swing assembly; 5431. a drive motor; 5432. a rotating shaft; 5433. a reciprocating swing table; 600. a steam curing mechanism; 610. steaming the kettle; 620. a gas supply assembly; 700. a cooling mechanism; 710. an air-cooled assembly; 720. a water-cooling assembly; 800. a PLC control system; 810. a PLC; 820. a fault detection module; 830. a PLC wireless expansion module; 840. a PLC upgrade server; 850. a terminal device; 900. dust removal mechanism.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
Example 1
Referring to fig. 1, the aerated brick production system disclosed in the present application includes a raw material preparation mechanism 100, a mixing and stirring mechanism 200, a pouring mechanism 300, a pre-curing mechanism 400, a cutting mechanism 500, a steam curing mechanism 600, a cooling mechanism 700, and a PLC control system 800, in this embodiment, the raw material preparation mechanism 100 is connected to the mixing and stirring mechanism 200, the mixing and stirring mechanism 200 is further connected to the pouring mechanism 300, the pouring mechanism 300 is further connected to the pre-curing mechanism 400, the pre-curing mechanism 400 is further connected to the cutting mechanism 500, the cutting mechanism 500 is further connected to the steam curing mechanism 600, the steam curing mechanism 600 is further connected to the cooling mechanism 700, and the PLC control system 800 is electrically connected to the raw material preparation mechanism 100, the mixing and stirring mechanism 200, the pouring mechanism 300, the pre-curing mechanism 400, the cutting mechanism 500, the steam curing mechanism 600, and the cooling mechanism 700, respectively.
Referring to fig. 2, the raw material preparing mechanism 100 is used for preparing raw materials required by an air-added brick, specifically, in this embodiment, the raw material preparing mechanism 100 includes a fly ash slurry preparing structure 110, a lime powder preparing structure 120, a cement preparing structure 130, and an aluminum powder preparing structure 140, the fly ash slurry preparing structure 110 is used for preparing the required fly ash slurry, the lime powder preparing structure 120 is used for preparing the required lime powder, the cement preparing structure 130 is used for preparing the required cement, and the aluminum powder preparing structure 140 is used for preparing the required aluminum powder.
Further, the preparation of the fly ash slurry is performed by water injection pulverization using a wet ball mill to form the fly ash slurry, and specifically, the fly ash slurry preparation structure 110 includes a wet ball mill 111, a fly ash feed pipe 112, a water injection pipe 113, a fly ash slurry discharge pipe 114, a slurry tank 115, a first slurry delivery pipe 116, a slurry weighing tank 117, and a second slurry delivery pipe 118, wherein the fly ash feed pipe 112 is connected to a feed port of the wet ball mill 111 for flowing the fly ash material to the wet ball mill 111 through the fly ash feed pipe 112, the water injection pipe 113 is connected to a water injection port of the wet ball mill 111 for flowing water to the wet ball mill 111 through the water injection pipe 113, and further, the fly ash slurry is formed by adding water to pulverize the fly ash material, the fly ash slurry discharge pipe 114 is connected to a discharge port of the wet ball mill 111 for delivering the water-pulverized ash slurry to the slurry tank 115 for standby, the slurry weighing tank 117 is connected with the slurry tank 115 through a first slurry conveying pipe 116, further, the fly ash slurry in the slurry tank 115 is conveyed to the slurry weighing tank 117 through the first slurry conveying pipe 116, the slurry weighing tank 117 weighs the fly ash slurry therein, preferably, a weighing sensor is arranged in the slurry weighing tank 117, and the weight of the fly ash slurry is weighed through the weighing sensor; the fly ash slurry is weighed by the slurry weighing tank 117 in order to better control the blending ratio of the fly ash slurry, and one end of the second slurry transport pipe 118 is connected to the slurry weighing tank 117.
In this embodiment, the fly ash slurry preparation structure 110 is electrically connected to the PLC control system 800, that is, the PLC control system 800 can control the preparation process of the fly ash slurry, for example, the PLC control system 800 controls various switches or valve bodies in the structure, so as to achieve the purpose of automatically controlling the preparation of the fly ash slurry.
In specific implementation, the switch or the valve of the fly ash feeding pipe 112 is opened by the PLC control system 800 to feed the fly ash material into the wet ball mill 111, after the feeding is completed, the PLC control system 800 controls the fly ash feeding pipe 112 to stop feeding, appropriate water injection amount information is pre-stored in the PLC control system 800, further, the PLC control system 800 controls the water injection pipe 113 to inject water into the wet ball mill 111, when the appropriate water injection amount is reached, the PLC control system 800 automatically controls the water injection pipe 113 to stop injecting water, then, the PLC control system 800 controls the wet ball mill 111 to start to pulverize the material in the wet ball mill 111 to form fly ash slurry, the PLC control system 800 can monitor the water adding and pulverizing condition in the wet ball mill 111 in real time to form fly ash slurry, the PLC control system 800 controls the ash slurry discharging pipe 114 to feed the fly ash slurry into the slurry tank 115 for standby, then, the first slurry conveying pipe 116 is controlled by the PLC control system 800 to convey the fly ash slurry into the slurry weighing tank 117, the fly ash slurry in the slurry weighing tank 117 is weighed, wherein the weight threshold information of the fly ash slurry is prestored in the weighing sensor, wherein the weight threshold in the weighing sensor can be set by user, and when the fly ash slurry in the slurry weighing tank 117 reaches the weight threshold, the PLC control system 800 controls the first slurry conveying pipe 116 to stop conveying the slurry.
Further, the lime powder is prepared by pulverizing with a dry ball mill to pulverize large-particle lime powder material into fine-particle lime powder material, and specifically, the lime powder preparation structure 120 includes a first dry ball mill 121, a lime powder feed pipe 122, a first screw conveyor 123, a lime powder weighing tank 124, and a second screw conveyor 125, wherein the lime powder feed pipe 122 is connected to a feed port of the first dry ball mill 121, and is used for conveying large-particle lime powder to the first dry ball mill 121 through the lime powder feed pipe 122, the first dry ball mill 121 is started to pulverize large-particle lime powder into fine-particle lime powder, the lime powder weighing tank 124 is connected to the first dry ball mill 121 through the first screw conveyor 123, and further, the lime powder material in the first dry ball mill 121 is conveyed to the lime powder weighing tank 124 through the first screw conveyor 123, the lime powder weighing tank 124 is used for weighing to determine the proper lime powder proportion, preferably, a weighing sensor is arranged in the lime powder weighing tank 124, and one end of the second screw conveyor 125 is connected with a discharge hole of the lime powder weighing tank 124.
Wherein, the discharge gate department of first dry ball mill 121 is provided with the filtering component to lime powder after smashing filters, will not conform to the bigger lime powder of granule ratio of using and return to first dry ball mill 121 in, in order to smash next time, until the granule is suitable.
In this embodiment, the lime powder preparation structure 120 is electrically connected to the PLC control system 800, that is, the PLC control system 800 can control the lime powder preparation process, for example, the PLC control system 800 controls various switches or valve bodies in the structure, so as to achieve the purpose of automatically controlling the lime powder preparation.
In specific implementation, the switch or the valve of the lime powder feeding pipe 122 is opened by the PLC control system 800 to feed large-particle lime powder into the first dry ball mill 121, when the lime powder in the first dry ball mill 121 reaches a fixed amount, the PLC control system 800 controls the lime powder feeding pipe 122 to stop feeding, then, the PLC control system 800 controls the first dry ball mill 121 to be started to crush the large-particle lime powder in the first dry ball mill 121 to form fine-particle lime powder, and the PLC control system 800 can implement monitoring of the crushing condition of the lime powder in the first dry ball mill 121, after the lime powder is crushed, the fine-particle lime powder is conveyed to the lime powder weighing tank 124 by the first screw conveyor 123 to weigh the lime powder, and the weighing sensor stores a weight threshold of the pre-lime powder, wherein the weight threshold in the weighing sensor can be set by self-definition, when the weight of the lime powder in the lime powder weighing tank 124 reaches a weight threshold value, the PLC control system 800 controls the first screw conveyor 123 to stop running.
Further, the cement preparation structure 130 includes a second dry ball mill 131, a cement feed pipe 132, a third screw conveyor 133, a cement weighing tank 134, and a fourth screw conveyor 135, wherein the cement feed pipe 132 is connected to the second dry ball mill 131 for feeding the large particle cement material into the second dry ball mill 131, the large particle cement material is crushed into the fine particle cement powder by the second dry ball mill 131, the cement weighing tank 134 is connected to the second dry ball mill 131 by the third screw conveyor 133, and further, the fine particle cement material in the second dry ball mill 131 is fed into the cement weighing tank 134 by the third screw conveyor 133, and the cement weighing tank 134 is used for determining a proper cement ratio, preferably, a weighing sensor is arranged in the cement weighing tank 134, and one end of the fourth screw conveyor 135 is connected with a discharge hole of the cement weighing tank 134.
Wherein, the discharge gate department of second dry ball mill 131 is provided with filtering component to filter the cement after smashing, return the cement that is not conform to the granule ratio of using big back to in second dry ball mill 131, in order to smash next time, until the granule is suitable.
In this embodiment, the cement preparation structure 130 is electrically connected to the PLC control system 800, that is, the PLC control system 800 can control the cement preparation process, for example, the PLC control system 800 controls various switches or valve bodies in the structure, so as to achieve the purpose of automatically controlling the cement preparation.
In specific implementation, the PLC control system 800 opens the switch or valve of the cement feeding pipe 132 to feed the cement material into the second dry ball mill 131, when the cement material in the second dry ball mill 131 reaches a fixed amount, the PLC control system 800 controls the cement feeding pipe 132 to stop feeding, then the PLC control system 800 controls the second dry ball mill 131 to start up to crush the cement material in the second dry ball mill 131 to form fine cement powder, and the PLC control system 800 can monitor the crushing condition of the cement material in the second dry ball mill 131, after the cement crushing is completed, the fine cement powder is fed into the cement weighing tank 134 by the third screw conveyor 133 to weigh the cement, a weight threshold of the cement is pre-stored in the weighing sensor, wherein the weight threshold in the weighing sensor can be formed by self-defining, when the weight of cement in the cement weighing tank reaches a weight threshold value, the PLC control system 800 controls the third screw conveyor 133 to stop operating.
Further, the aluminum powder preparation structure 140 includes an aluminum powder storage tank 141, a first aluminum powder delivery pipe 142, an aluminum powder weighing tank 143, and a second aluminum powder delivery pipe 144, wherein the aluminum powder weighing tank 143 is connected to the aluminum powder storage tank 141 through the first aluminum powder delivery pipe 142, further, the aluminum powder in the aluminum powder storage tank 141 is delivered to the aluminum powder weighing tank 143 through the first aluminum powder delivery pipe 142, a proper aluminum powder ratio is determined through the aluminum powder weighing tank 143, preferably, a weighing sensor is disposed in the aluminum powder weighing tank 143, and one end of the second aluminum powder delivery pipe 144 is connected to the aluminum powder weighing tank 143.
In this embodiment, the aluminum powder preparation structure 140 is electrically connected to the PLC control system 800, that is, the PLC control system 800 can control the conveying and weighing of the aluminum powder, for example, the PLC control system 800 controls various switches or valve bodies in the structure, so as to achieve the purpose of automatically controlling the conveying and weighing of the aluminum powder.
During specific implementation, the first aluminum powder conveying pipe 142 is started to operate through the PLC control system 800, so that the aluminum powder in the aluminum powder storage tank 141 is conveyed to the aluminum powder weighing tank 143 to be weighed, a weight threshold of the aluminum powder is prestored in the weighing sensor, wherein the weight threshold in the weighing sensor can be set in a user-defined manner, and when the weight of the aluminum powder in the aluminum powder weighing tank 143 reaches the weight threshold, the PLC control system 800 controls the first aluminum powder conveying pipe 142 to stop operating.
With continued reference to fig. 2, the mixing and stirring mechanism 200 is used for sufficiently stirring and mixing the fly ash slurry, the lime powder, the cement and the aluminum powder to form a usable slurry, specifically, the mixing and stirring mechanism 200 includes a mixing tank 210, a water supply structure 220 and a stirring assembly 230, specifically, the fly ash slurry in the slurry weighing tank 117 is conveyed to the mixing tank 210 through a second slurry conveying pipe 118, the lime powder in the lime powder weighing tank 124 is conveyed to the mixing tank 210 through a second screw conveyor 125, the cement in the cement weighing tank 134 is conveyed to the mixing tank 210 through a fourth screw conveyor 135, the aluminum powder in the aluminum powder weighing tank 143 is conveyed to the mixing tank 210 through a second aluminum powder conveying pipe 144, so that the above materials are mixed in the mixing tank 210, the water supply structure 220 is connected with the mixing tank 210, and further, water is supplied to the mixing tank 210 through the water supply structure 220, wherein, be provided with flow sensor in the water supply structure 220, and then, the water supply volume of supplying water in to blending tank 210 through flow sensor real-time supervision water supply structure 220, thereby, accomplish the monitoring of preferred to the water supply volume, and, water supply flow threshold value has been preset among the flow sensor, water supply flow threshold value among the flow sensor can be through self-defining setting, stirring subassembly 230 sets up in blending tank 210, and then, through stirring subassembly 230 with stir various materials in the blending tank 210, so that above-mentioned material forms even ground paste in blending tank 210.
In this embodiment, the mixing and stirring mechanism 200 is electrically connected to the PLC control system 800, that is, the PLC control system 800 can control the mixing tank 210, the water supply structure 220 and the stirring assembly 230 to perform corresponding operations.
During specific implementation, the materials are respectively conveyed to the mixing tank 210 under the control of the PLC control system 800, after the conveying is completed, the PLC control system 800 is used for controlling and stopping the conveying of the materials, then, the PLC control system 800 is used for controlling the water supply structure 220 to supply water to the mixing tank 210, the water supply amount of the water supply structure 220 is monitored through the flow sensor, when the water supply amount reaches a flow threshold value, a signal is fed back to the PLC control system 800, then, the PLC control system 800 is used for controlling the water supply structure 220 to stop running, then, the stirring assembly 230 is started under the control of the PLC control system 800, so that various materials in the mixing tank 210 are fully stirred, and uniform slurry is formed.
Referring to fig. 3, the pouring mechanism 300 is used for pouring a uniform material into a mold, and specifically, the pouring mechanism 300 includes a pouring pipe 310, a pressing plate assembly 320, a movable mold 330 and an adjusting rail 340, wherein one end of the pouring pipe 310 is connected to the mixing tank 210, and the other end of the pouring pipe 310 extends into the movable mold 330, and further, the uniform slurry in the mixing tank 210 is poured into the movable mold 330 through the pouring pipe 310, in this embodiment, the movable mold 330 is a mold box vehicle, the pouring pipe 310 is a telescopic pipe, the pressing plate assembly 320 is connected to the pouring pipe 310, and further, when the uniform slurry is poured into the movable mold 330, the pressing plate assembly 320 extends into the movable mold 330 along with the pouring pipe 310, and the pressing plate assembly 320 flattens the uniform slurry poured into the movable mold 330 to prevent the slurry surface in the movable mold 330 from being uneven, otherwise, when the casting is completed, the pressing plate assembly 320 is separated from the movable mold 330 along with the casting pipe 310, and the movable mold 330 is slidably disposed on the adjustment track 340, that is, the movable mold 330 moves on the adjustment track 340 to the next process.
In the present embodiment, the pouring mechanism 300 is electrically connected to the PLC control system 800, that is, the PLC control system 800 can control the pouring pipe 310, the pressing plate assembly 320, the movable mold 330 and the adjusting track 340 to perform corresponding operations.
During specific implementation, pouring pipeline 310 is controlled by PLC control system 800 to pour uniform slurry into movable mold 330 slidably disposed on adjustment track 340, at this moment, pouring pipeline 310 drives pressure plate assembly 320 to stretch into movable mold 330, along with the rising of slurry surface in movable mold 330, pouring pipeline 310 can automatically drive pressure plate assembly 320 to rise, through the dead weight of pressure plate assembly 320, so as to flatten the slurry in movable mold 330, when the slurry poured into movable mold 330 reaches the fixed quantity, PLC control system 800 controls pouring pipeline 310 to stop running, and control pouring pipeline 310 to drive pressure plate assembly 320 to rise, and then, PLC control system 800 controls movable mold 330 to slide on adjustment track 340, so as to enable movable mold 330 to slide to the next process.
Preferably, in this embodiment, the adjusting rail 340 can adjust the moving direction of the moving mold 330, and the PLC control system 800 controls the moving mold 330 filled with slurry to move along the adjusting rail 340 and simultaneously controls the empty moving mold 330 to move along the adjusting rail 340 to the pouring pipe 310 for pouring again, so as to improve the pouring efficiency of the slurry.
Referring to fig. 4, the pre-curing mechanism 400 is used for pre-curing the slurry in the movable mold 330 to form the slurry into a solid state, specifically, the pre-curing mechanism 400 includes a standing chamber 410 and a temperature detecting component 420, and the temperature detecting component 420 is disposed in the standing chamber 410 to detect the temperature of the material in the movable mold 330.
Preferably, in the present embodiment, the pre-curing mechanism 400 is electrically connected to the PLC control system 800, that is, the PLC control system 800 can control the temperature detecting assembly 420 to perform corresponding operations.
Specifically, the moving mold 330 filled with the slurry is moved into the standing chamber 410 along the rail by the PLC control system 800 to perform standing maintenance, specifically, the maintenance time in the standing chamber 410 is 80-100 minutes, preferably 90 minutes, and then the PLC control system 800 controls the temperature detection assembly 420 to perform temperature detection on the material in the moving mold 330, specifically, the temperature of the surface of the material in the moving mold 330 is 65-75 ℃, preferably 70 ℃, the temperature of the interior of the material in the moving mold 330 is 85-95 ℃, preferably 90 ℃, and when the temperature detected by the temperature detection assembly 420 is within the above temperature range, pre-maintenance can be completed.
Referring to fig. 5, the cutting mechanism 500 is used for cutting the standing material into green bricks, specifically, the cutting mechanism 500 includes a demolding structure 510, a scraping structure 520, a transverse cutting structure 530 and a longitudinal cutting structure 540, the demolding structure 510 is used for demolding the material in the movable mold 330 and hanging the material on the movable vehicle, preferably, the movable mold 330 is clamped by a hanging and rotating clamp to demold the material in the movable mold 330, the scraping structure 520 is used for scraping the demolded material to form a flat surface on the outer surface of the material, the transverse cutting structure 530 is used for transversely cutting the material, and the longitudinal cutting structure 540 is used for longitudinally cutting the material, so that the material is cut into brick blocks by the combined action of the above structures; moreover, the demolding structure 510, the shaving structure 520, the transverse cutting structure 530, and the longitudinal cutting structure 540 are electrically connected to the PLC control system 800, that is, the PLC control system 800 controls the demolding structure 510, the shaving structure 520, the transverse cutting structure 530, and the longitudinal cutting structure 540 to perform corresponding actions.
Further, the scraping structure 520 includes a scraping frame 521 and a scraping assembly 522, the scraping assembly 522 is disposed on the scraping frame 521, the scraping assembly 522 includes a scraping plate and a scraping line, the scraping plate and the scraping line are respectively disposed on two sides of the scraping frame 521, specifically, the scraping plate and the scraping line are respectively detachably connected to the scraping frame 521, more specifically, the scraping plate is obliquely disposed on the scraping frame 521, and an included angle between the scraping plate and the scraping frame 521 is 0-180 degrees, in this embodiment, the included angle between the scraping plate and the scraping frame 521 is 45 degrees, so as to better scrape the material; according to actual use requirements, the two sides of the noodle scraping frame 521 can be simultaneously set as scraper plates or can be simultaneously set as noodle scraping plates.
Further, the transverse cutting structure 530 includes a transverse cutting frame 531 and a transverse cutting assembly 532, the transverse cutting assembly 532 is disposed on the transverse cutting frame 531 to cut the material transversely, the transverse cutting assembly 532 includes a transverse cutting upright post 5321, a transverse cutting cylinder 5322 and a transverse cutting line 5323, specifically, the transverse cutting upright post 5321 is obliquely disposed on the transverse cutting frame 531, a longitudinal slide rail 5324 is disposed on the transverse cutting upright post 5321, the transverse cutting cylinder 5322 is slidably disposed on the transverse cutting upright post 5321 through the longitudinal slide rail 5324, and two ends of the transverse cutting line 5323 are respectively connected with two symmetrical transverse cutting cylinders 5322 on the transverse cutting upright post 5321, so as to cut the material transversely through the transverse cutting line 5323; the material is cut obliquely by arranging the transverse cutting column 5321 obliquely on the transverse cutting frame 531 so that the transverse cutting line 5323 is inclined, and the transverse cutting cylinder 5322 is slidably arranged on the transverse cutting column 5321 by the longitudinal slide rail 5324.
Further, the longitudinal cutting structure 540 includes the vertical cutting frame 541, the lifting component 542 and the swing component 543, the lifting component 542 is connected with the vertical cutting frame 541, the swing component 543 is connected with the lifting component 542, specifically, the lifting component 542 includes the vertical cutting frame 5421, the sliding shaft 5422 and the driving cylinder 5423, the sliding shaft 5422 is movably disposed on the vertical cutting frame 541, the driving cylinder 5423 is disposed on the vertical cutting frame 5421, the vertical cutting frame 5421 is slidably disposed on the sliding shaft 5422, that is, the vertical cutting frame 5421 is driven by the driving cylinder 5423 to slide up and down along the sliding shaft 5422.
Wherein, the swing component 543 comprises a driving motor 5431, a rotating shaft 5432 and a reciprocating swing platform 5433, the driving motor 5431 is disposed on the reciprocating swing platform 5433, the rotating shaft 5432 comprises a driving rotating shaft and a driven rotating shaft, the driving rotating shaft is disposed on the reciprocating swing platform 5433, the driven rotating shaft is disposed on the symmetrical reciprocating swing platform 5433, the driving motor 5431 is connected with the driving rotating shaft, the driving rotating shaft drives the driven rotating shaft to rotate, two ends of the driving rotating shaft and the driven rotating shaft are respectively connected with the reciprocating swing platform 5433 through bearings, specifically, a first bevel gear is disposed on an output shaft of the driving motor 5431, a second bevel gear is disposed on the driving rotating shaft, the first bevel gear is engaged with the second bevel gear, thereby, the first bevel gear is driven by the driving motor 5431 to drive the second bevel gear to rotate, the driving rotating shaft is driven by the second bevel, in addition, the end of the driving rotation shaft is provided with a driving transmission gear, and the end of the driven rotation shaft is provided with a driven transmission gear, in this embodiment, the driving rotation shaft is not connected with the center of the driving transmission gear, and the driven rotation shaft is not connected with the center of the driven transmission gear, but the driving rotation shaft is connected with the edge far from the center of the driving transmission gear, and the driven rotation shaft is connected with the edge far from the center of the driven transmission gear, and the working principle of the driving transmission gear and the driven transmission gear is the same as that of the eccentric wheel, therefore, it is not described herein again, of course, two sets of driving transmission gears are provided at one side corner position of the reciprocating swing platform 5433, two sets of driven transmission gears are provided at one side corner position of the symmetrical reciprocating swing platform 5433, and the driving transmission gears and the driven transmission gears are, the vertical cutting frame 5421 is further provided with a reciprocating slide rail, the reciprocating swing table 5433 is provided with a reciprocating slide groove matched with the reciprocating slide rail, so that the driving rotating shaft is driven to rotate by the driving motor 5431, the driving rotating shaft rotates to drive the driving transmission gear to rotate, the driving transmission gear rotates to drive the driven transmission gear to rotate, and the driving transmission gear and the driven transmission gear rotate to drive the reciprocating swing table 5433 to reciprocate along the reciprocating slide rail.
Wherein, the preferred, in this embodiment, still be provided with the support stopper on the vertical cutting frame 5421, specifically, the one end that supports the stopper is connected with vertical cutting frame 5421, and the other end sets up in the lower part of reciprocating swing platform 5433 and has the clearance with reciprocating swing platform 5433 between, and is better, and the support stopper is "L" shape, thereby, both can spacing reciprocating swing platform 5433 through supporting the stopper, can prevent again that reciprocating swing platform 5433 from falling carelessly and causing the damage of reciprocating swing platform 5433.
Wherein, be provided with on the reciprocal swing platform 5433 and found to the cutting cylinder and found to the line of cut, found to the cutting cylinder through the translation pole slip set up on reciprocal swing platform 5433, found to the line of cut set up on two symmetrical standing cutting cylinders, the reciprocating motion of reciprocal swing platform 5433 drives and found to the cutting cylinder and found to the line of cut reciprocating motion, and then, carries out reciprocal swing cutting to the material, makes the cutting plane of adobe difficult impaired to make final off-the-shelf outward appearance and size more accord with the requirement.
Referring to fig. 6, the steam curing mechanism 600 is used for steam curing the cut block-shaped green bricks to cure and mold the block-shaped green bricks, specifically, the steam curing mechanism 600 includes a steam curing kettle 610 and an air supply component 620, the air supply component 620 is connected to the steam curing kettle 610, and further, air is supplied into the steam curing kettle 610 through the air supply component 620, preferably, Liquefied Natural Gas (LNG) is supplied into the steam curing kettle 610 through the air supply component 620, so that the block-shaped green bricks in the steam curing kettle 610 are autoclaved and cured by the liquefied natural gas, preferably, the steaming time is 5-7 hours, preferably 6 hours, the steaming temperature is 190-.
Wherein, steam curing mechanism 600 and PLC control system 800 electric connection, and then, control steam curing mechanism 600 through PLC control system 800 and carry out corresponding work, specifically say, control through PLC control system 800 and evaporate foster cauldron 610 and evaporate foster and control air feed subassembly 620 and evaporate foster cauldron 610 and carry out the air feed to evaporating foster the brick base.
Referring to fig. 6, the cooling mechanism 700 includes an air cooling component 710 and a water cooling component 720, in this embodiment, the air cooling component 710 and the water cooling component 720 are respectively disposed in the steam curing kettle 610, and further, the brick blanks steamed and cured in the steam curing kettle 610 are cooled by the air cooling component 710 and the water cooling component 720, which saves cooling time compared with natural cooling.
Wherein, in this embodiment, air-cooled subassembly 710 includes refrigeration fan and power, and water-cooled subassembly 720 is refrigeration water pipe, refrigeration shower nozzle and water pump, and then carries out the air-cooled through air-cooled subassembly 710 to the adobe, carries out the water-cooling through water-cooled subassembly 720 to the adobe.
Wherein, cooling body 700 and PLC control system 800 electric connection, also promptly, can control cooling body 700 through PLC control system 800 and carry out corresponding work, and is concrete, cools off the adobe respectively through PLC control system 800 control forced air cooling subassembly 710 and water-cooling subassembly 720 to promote the cooling efficiency of adobe.
Referring to fig. 7, the PLC control system 800 is configured to control the above mechanisms to perform corresponding operations, and specifically, the PLC control system 800 includes a PLC810, a fault detection module 820, a PLC wireless extension module 830, a PLC upgrade server 840, and a terminal device 850, and more specifically, the raw material preparation mechanism 100, the mixing and stirring mechanism 200, the pouring mechanism 300, the pre-curing mechanism 400, the cutting mechanism 500, the steam curing mechanism 600, and the cooling mechanism 700 are respectively electrically connected to the PLC810, the fault detection module 820 and the PLC wireless extension module 830 are respectively electrically connected to the PLC810, the fault detection module 820 is also electrically connected to the above mechanisms, and further, the fault detection module 820 can monitor whether a fault occurs in the implementation process of the above mechanisms in real time, and if a fault occurs, the fault detection module 820 sends fault information of the above mechanisms to the PLC810, in order to remind staff in time to maintain to influence brickmaking efficiency, PLC wireless extension module 830 still with PLC upgrade server 840 electric connection, PLC upgrade server 840 still with terminal equipment 850 electric connection, promptly, control PLC upgrade server 840 through terminal equipment 850 in order to upgrade PLC810, so that the operation of the control brickmaking production line that PLC810 after the messenger upgrades can be more stable.
The implementation principle of the embodiment is as follows: the PLC810 is used for respectively controlling the raw material preparation mechanism 100, the mixing and stirring mechanism 200, the pouring mechanism 300, the pre-curing mechanism 400, the cutting mechanism 500, the steam curing mechanism 600 and the cooling mechanism 700 to perform corresponding work so as to generate brick-making raw materials into building bricks on the market, so that the automation of a brick-making production line is realized, and the brick-making efficiency is improved; meanwhile, the fault detection module 820 can monitor the faults of the mechanisms in real time during working, and the PLC upgrade server 840 is controlled by the terminal device 850 to correspondingly upgrade the PLC 810.
Example 2
Please refer to fig. 1, which is another embodiment of the present application, and as shown in the figure, the present embodiment is different from the previous embodiment in that the present embodiment further includes a dust removing mechanism 900, wherein in the present embodiment, the dust removing mechanism 900 may be respectively configured at the above mechanisms, and further, when the above mechanisms operate, dust is removed by the dust removing mechanism 900 respectively, so as to create a good working environment.
In this embodiment, the dust removing mechanism 900 is electrically connected to the PLC810 and the fault detection module 820, respectively, and then the PLC810 controls the dust removing mechanism 900 to perform corresponding work, and the fault detection module 820 monitors whether the dust removing mechanism 900 has a fault in real time.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The aerated brick production system is characterized by comprising a raw material preparation mechanism (100), a mixing and stirring mechanism (200), a pouring mechanism (300), a pre-curing mechanism (400), a cutting mechanism (500), a steam curing mechanism (600), a cooling mechanism (700) and a PLC (programmable logic controller) control system (800), wherein the mixing and stirring mechanism (200) is respectively connected with the raw material preparation mechanism (100) and the pouring mechanism (300), the pre-curing mechanism (400) is respectively connected with the pouring mechanism (300) and the cutting mechanism (500), the steam curing mechanism (600) is respectively connected with the cutting mechanism (500) and the cooling mechanism (700), and the PLC control system (800) is respectively connected with the raw material preparation mechanism (100), the mixing and stirring mechanism (200), the pouring mechanism (300), the pre-curing mechanism (400), the cutting mechanism (500), The steam curing mechanism (600) and the cooling mechanism (700) are electrically connected.
2. The aerated brick production system of claim 1, wherein the PLC control system (800) comprises a PLC (810), a fault detection module (820), a PLC wireless expansion module (830), a PLC upgrading server (840) and a terminal device (850), the fault detection module (820) and the PLC wireless expansion module (830) are respectively electrically connected with the PLC (810), the PLC upgrading server (840) is electrically connected with the PLC wireless expansion module (830), and the terminal device (850) is electrically connected with the PLC upgrading server (840).
3. The aerated brick production system according to claim 2, wherein the raw material preparation mechanism (100) comprises a fly ash slurry preparation structure (110), a lime powder preparation structure (120), a cement preparation structure (130), and an aluminum powder preparation structure (140), wherein the fly ash slurry preparation structure (110), the lime powder preparation structure (120), the cement preparation structure (130), and the aluminum powder preparation structure (140) are electrically connected to the PLC (810) and the fault detection module (820), respectively.
4. The aerated brick production system according to claim 2, wherein the mixing and stirring mechanism (200) comprises a mixing tank (210), a water supply structure (220) and a stirring assembly (230), the water supply structure (220) and the stirring assembly (230) are respectively connected with the mixing tank (210), and the mixing tank (210), the water supply structure (220) and the stirring assembly (230) are respectively electrically connected with the PLC (810) and the fault detection module (820).
5. The aerated brick production system according to claim 2, wherein the pouring mechanism (300) comprises a pouring pipe (310), a platen assembly (320), a moving mold (330), and an adjusting rail (340), the platen assembly (320) is connected with the pouring pipe (310), the moving mold (330) is slidably disposed on the adjusting rail (340), and the pouring pipe (310), the moving mold (330), and the adjusting rail (340) are electrically connected with the PLC (810) and the fault detection module (820), respectively.
6. Aerated brick production system according to claim 2, characterized in that the cutting mechanism (500) comprises a demoulding structure (510), a shaving structure (520), a transverse cutting structure (530) and a longitudinal cutting structure (540), the shaving structure (520) being connected with the transverse cutting structure (530), the longitudinal cutting structure (540) being connected with the transverse cutting structure (530), the demoulding structure (510), the shaving structure (520), the transverse cutting structure (530) and the longitudinal cutting structure (540) being electrically connected with the PLC (810) and the fault detection module (820), respectively.
7. Aerated brick production system according to claim 6, wherein the longitudinal cutting structure (540) comprises a vertical cutting frame (541), a lifting assembly (542) and a swinging assembly (543); wherein,
the lifting assembly (542) comprises a vertical cutting frame (5421), a sliding shaft rod (5422) and a driving cylinder (5423), the sliding shaft rod (5422) is arranged on the vertical cutting rack (541), the vertical cutting frame (5421) is arranged on the sliding shaft rod (5422) in a sliding mode, and the driving cylinder (5423) is connected with the vertical cutting frame (5421);
swing subassembly (543) includes driving motor (5431), rotation axis (5432) and reciprocal swing platform (5433), rotation axis (5432) are including initiative rotation axis and driven rotation axis, driving motor (5431) are connected with the initiative rotation axis, the initiative rotation axis drives driven rotation axis and rotates, initiative rotation axis and driven rotation axis are connected with reciprocal swing platform (5433) respectively, be provided with on reciprocal swing platform (5433) and found to cutting cylinder and found to the line of cut, found to the line of cut and found to cutting cylinder and be connected, be provided with first bevel gear on the output shaft of driving motor (5431), be provided with second bevel gear on the initiative rotation axis, first bevel gear and second bevel gear meshing, still be provided with initiative conveying gear on the initiative rotation axis, be provided with driven conveying gear on the driven rotation axis, the active conveying gear is connected with the driven conveying gear through a chain, a reciprocating slide rail is arranged on the vertical cutting frame, a reciprocating slide groove matched with the reciprocating slide rail is arranged on the reciprocating swing table (5433), a translation rod is further arranged on the reciprocating swing table (5433), and the vertical cutting cylinder is arranged on the translation rod in a sliding mode.
8. The aerated brick production system according to claim 2, wherein the steam curing mechanism (600) comprises a steam curing kettle (610) and a gas supply assembly (620), the gas supply assembly (620) is connected with the steam curing kettle (610), and the steam curing kettle (610) and the gas supply assembly (620) are electrically connected with the PLC (810) and the fault detection module (820), respectively.
9. The aerated brick production system according to claim 2, wherein the cooling mechanism (700) comprises an air cooling assembly (710) and a water cooling assembly (820), and the air cooling assembly (710) and the water cooling assembly (720) are electrically connected with the PLC (810) and the fault detection module (820), respectively.
10. The aerated brick production system according to any one of claims 1 to 9, further comprising a dust removal mechanism (900), wherein the dust removal mechanism (900) is respectively disposed on the raw material preparation mechanism (100), the mixing and stirring mechanism (200), the pouring mechanism (300), the pre-curing mechanism (400), the cutting mechanism (500), the steam curing mechanism (600) and the cooling mechanism (700), and the dust removal mechanism (900) is further electrically connected to the PLC control system (800).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011340754.3A CN112622017A (en) | 2020-11-25 | 2020-11-25 | Aerated brick production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011340754.3A CN112622017A (en) | 2020-11-25 | 2020-11-25 | Aerated brick production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112622017A true CN112622017A (en) | 2021-04-09 |
Family
ID=75303940
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011340754.3A Pending CN112622017A (en) | 2020-11-25 | 2020-11-25 | Aerated brick production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112622017A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115416163A (en) * | 2022-08-12 | 2022-12-02 | 湖北合力久盛混凝土有限公司 | Concrete semi-automatic feeding and stirring system |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204278201U (en) * | 2014-11-18 | 2015-04-22 | 高唐县成宇机械制造有限公司 | A kind of aerated bricks is one cutting machine anyhow |
| CN105751379A (en) * | 2014-12-17 | 2016-07-13 | 重庆昌元化工有限公司 | Manganese slag autoclaved aerated concrete building block production system |
| CN206335721U (en) * | 2016-12-14 | 2017-07-18 | 深圳市劲牛实业发展有限公司 | A kind of efficient cutter device of laying bricks |
| CN107225669A (en) * | 2017-06-29 | 2017-10-03 | 马鞍山市恒达轻质墙体材料有限公司 | A kind of aerated bricks production system and its production technology |
| CN107310023A (en) * | 2017-08-08 | 2017-11-03 | 海南鑫鸿达建材有限公司 | Brick making system |
| CN208084625U (en) * | 2018-04-04 | 2018-11-13 | 江苏苏嘉集团新材料有限公司 | A kind of press for refractory brick |
| CN111168864A (en) * | 2020-01-20 | 2020-05-19 | 惠州市建达实业有限公司 | Cutting system for aerated brick edge leather |
-
2020
- 2020-11-25 CN CN202011340754.3A patent/CN112622017A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204278201U (en) * | 2014-11-18 | 2015-04-22 | 高唐县成宇机械制造有限公司 | A kind of aerated bricks is one cutting machine anyhow |
| CN105751379A (en) * | 2014-12-17 | 2016-07-13 | 重庆昌元化工有限公司 | Manganese slag autoclaved aerated concrete building block production system |
| CN206335721U (en) * | 2016-12-14 | 2017-07-18 | 深圳市劲牛实业发展有限公司 | A kind of efficient cutter device of laying bricks |
| CN107225669A (en) * | 2017-06-29 | 2017-10-03 | 马鞍山市恒达轻质墙体材料有限公司 | A kind of aerated bricks production system and its production technology |
| CN107310023A (en) * | 2017-08-08 | 2017-11-03 | 海南鑫鸿达建材有限公司 | Brick making system |
| CN208084625U (en) * | 2018-04-04 | 2018-11-13 | 江苏苏嘉集团新材料有限公司 | A kind of press for refractory brick |
| CN111168864A (en) * | 2020-01-20 | 2020-05-19 | 惠州市建达实业有限公司 | Cutting system for aerated brick edge leather |
Non-Patent Citations (4)
| Title |
|---|
| 伊夫帕哈洛克等: "《煤砖制造》", 31 May 1956, 煤炭工业出版社 * |
| 何凤有等: "《矿井直流提升机计算机控制技术》", 31 August 2003, 中国矿业大学出版社 * |
| 何水清: "《农房建筑材料》", 28 February 1986, 农业出版社 * |
| 刘爱帮: "《PLC原理及工程应用技术》", 31 January 2019, 北京航空航天大学出版社 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115416163A (en) * | 2022-08-12 | 2022-12-02 | 湖北合力久盛混凝土有限公司 | Concrete semi-automatic feeding and stirring system |
| CN115416163B (en) * | 2022-08-12 | 2023-10-13 | 湖北合力久盛混凝土有限公司 | Semi-automatic feeding and stirring system for concrete |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102672815B (en) | Production method of foam slurry core-filling building blocks free of steaming | |
| CN107336343B (en) | Automatic material cloth integrated device that changes of concrete | |
| CN111842809A (en) | Intelligent sand mixer system | |
| CN205364224U (en) | Foaming stirring duplex | |
| CN112622017A (en) | Aerated brick production system | |
| CN108189211A (en) | A kind of light cellular partition board automated production equipment | |
| CN214644837U (en) | Construction concrete pouring equipment | |
| CN202448222U (en) | Complete equipment for fireproofing foam cement insulation boards | |
| CN112109194A (en) | Energy-saving aerated concrete block evaporates production system who presses usefulness | |
| CN210646606U (en) | Concrete rubbing crusher for building engineering | |
| CN111546491A (en) | Concrete processing device | |
| CN208410217U (en) | A kind of light cellular partition board automated production equipment | |
| CN203156934U (en) | Stereoscopic mixed material stirring mechanism for cement foamed insulation boards | |
| CN111923242B (en) | Recycled concrete manufacturing equipment | |
| CN210905985U (en) | Sand mixer for inorganic process core sand | |
| CN209987146U (en) | Demolding production line for perlite insulation board | |
| CN108585710B (en) | Building material and preparation method thereof | |
| CN203998184U (en) | A kind of foamed board waste material recovery device | |
| CN220634796U (en) | High-purity quartz sand flotation machine | |
| CN219445550U (en) | Polyphenyl granule concrete stirring pouring truck | |
| CN111941594B (en) | Concrete block reworking processing device | |
| CN214346249U (en) | A automatic weighing blowing device for real mineral varnish production | |
| CN219701808U (en) | Blendor of convenient interpolation material | |
| CN216756060U (en) | Adjustable follow-up bowl type sand mixer with quantitative charging function | |
| CN220946026U (en) | Concrete mixing plant loading attachment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210409 |
|
| RJ01 | Rejection of invention patent application after publication |