CN204185516U - A kind of shaft-disc type component end face inner bore quenching inducer - Google Patents
A kind of shaft-disc type component end face inner bore quenching inducer Download PDFInfo
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- CN204185516U CN204185516U CN201420650002.0U CN201420650002U CN204185516U CN 204185516 U CN204185516 U CN 204185516U CN 201420650002 U CN201420650002 U CN 201420650002U CN 204185516 U CN204185516 U CN 204185516U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
A kind of shaft-disc type component end face inner bore quenching inducer, comprises supporting and positioning device, induction heating device, equipment water jetting cooler; Supporting and positioning device, comprises two the first connecting copper pipes, and the other end of the first connecting copper pipe is connected with induction heating device, equipment water jetting cooler by coil mounting plate, and induction heating device is positioned at below equipment water jetting cooler; Induction heating device, comprise ruhmkorff coil and magnetizer, ruhmkorff coil is by being connected to the induction coil that the first connecting copper pipe, second connects copper, the first clamping ring, coil, the second clamping ring form loop, and the endoporus of the first connecting copper pipe, both induction coils is communicated with and forms coolant circuit; Magnetizer is arranged on induction coil, the corresponding workpiece end face of magnetizer and inner hole surface; Water-jet, mainly comprises sprinkler head and quick change water nozzle; The utility model has outstanding advantage at inner hole of workpiece diameter in the less and shorter situation of axial processing length.
Description
Technical field
The utility model relates to a kind of induction heating device, especially a kind of shaft-disc type component end face inner bore quenching inducer.
Background technology
Quenching inducer is primarily of induction heating device, and equipment water jetting cooler, supports and erecting device, and coolant circulation unit forms.When shaft-disc-like workpiece is by induction heating device, under workpiece surface or surperficial certain depth, this part of heat workpiece is produced in the short period of time by electromagnetic induction phenomenon, the cooling fluid fast cooling that sprayed by water-jet of workpiece afterwards, realizes quenching processing tasks.Mostly inner hole quenching inductor block conventional is at present spirane structure or tubular construction, larger at inner hole of workpiece diameter, when axially quenching length is longer, processing quality is better, efficiency is higher, but inner surface of smaller hole is quenched, there is sensor structure design difficulty when particularly axial work range is shorter, active power is low, cause production cost to improve and the problems such as Quality Down of quenching.
Summary of the invention
The utility model provides a kind of shaft-disc type component end face inner bore quenching inducer, its objective is the problem simultaneously carrying out end face, inner hole quenching in order to solve diameter of bore is less and axial processing length is shorter workpiece, its structure is simple, low cost of manufacture, and processing effect is good.
In order to solve the problems of the technologies described above, the technical solution of the utility model is: a kind of shaft-disc type component end face inner bore quenching inducer, comprises supporting and positioning device, induction heating device, equipment water jetting cooler; Supporting and positioning device, comprise two the first connecting copper pipes, one end of first connecting copper pipe is connected on quenching apparatus, the other end of the first connecting copper pipe is connected with induction heating device by coil mounting plate, equipment water jetting cooler is connected with the first connecting copper pipe by coil mounting plate, and induction heating device is positioned at below equipment water jetting cooler; Induction heating device, comprise ruhmkorff coil and magnetizer, ruhmkorff coil is connected and composed the induction coil in loop successively by the first clamping ring and coil and the second clamping ring two ends by the second connecting copper pipe be connected on the first connecting copper pipe the other end, the endoporus of the first connecting copper pipe, both induction coils is communicated with and forms coolant circuit; Wherein the first clamping ring is arranged in corresponding workpiece end face place, coil and the second clamping ring and is positioned at inner hole of workpiece; Magnetizer is arranged on induction coil, the corresponding workpiece end face of magnetizer and inner hole surface; Water-jet, mainly comprise sprinkler head and quick change water nozzle, sprinkler head is connected with the other end of coil mounting plate, and sprinkler head is connected with cooling fluid water pipe by quick change water nozzle, and the one side of the corresponding induction coil of sprinkler head is distributed with spout hole.
Further limit technique scheme, described first clamping ring, coil, the second clamping ring are rectangle copper pipe; First clamping ring is made up of symmetrical arc line type copper pipe; Described second clamping ring is arc line type copper pipe; Described coil by two and the linear pattern copper pipe coming inner hole of workpiece section of diameter place form; When workpiece rotates, energy homogeneous heating endoporus, can obtain different thermal effectivenesses by regulating inductor block parameter and workpiece speed of rotation.
Further improve technique scheme, described magnetizer is made up of the siliconized plate of multiple arrangement, and magnetizer is split-type structural, is made up of the first magnetizer, the second magnetizer and the 3rd magnetizer; First magnetizer is covered on the first clamping ring, and the second magnetizer and the 3rd magnetizer are fixed between two coils by snap fit; Make induction heating device heating power concentrate on workpiece region to be processed like this, improve induction heating efficiency, reduce energy consumption; And be convenient to handling and safeguard, and reduce cost.
Beneficial effect:
1. the supporting and positioning device in the utility model, induction heating device, equipment water jetting cooler three are integral type structure, and compared with existing same device, its structure is simple, easy accessibility;
2. the induction coil of symmetrical structure is positioned on diameter of bore cross section, carries out even rapid heating to bore surface;
3. many magnetizers are covered on induction coil, improve induction coil working efficiency, reduce energy consumption;
4. water-jet is designed to external placed type independence water-jet, because process zone is less, water-jet can cool workpiece and induction coil simultaneously;
5. the utility model is not when needing change quenching apparatus agent structure, and the utility model optimizes structure and the function of existing similar inductor block, has simple and reasonable, that dismounting is convenient, production efficiency is high, processing quality is good advantage; In the less and shorter situation of axial processing length, there is outstanding advantage at inner hole of workpiece diameter.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is left view of the present utility model.
Fig. 3 is stereographic map of the present utility model.
Fig. 4 is the front view of induction coil in the utility model.
Fig. 5 is the vertical view of induction coil in the utility model.
Fig. 6 is the stereographic map of induction coil in the utility model.
Embodiment
As shown in Figure 1, Figure 2 and Figure 3, a kind of shaft-disc type component end face inner bore quenching inducer, comprise supporting and positioning device, induction heating device, equipment water jetting cooler, induction heating device, equipment water jetting cooler lead to supporting and positioning device and are connected, and induction heating device is positioned at below equipment water jetting cooler, supporting and positioning device, comprise symmetrically arranged two the first connecting copper pipes 1, first connecting copper pipe 1 endoporus is cooling passage 2, one end of first connecting copper pipe 1 is connected on quenching apparatus by the hydraulic quick coupler on quenching apparatus, the other end of the first connecting copper pipe 1 is connected with induction heating device by coil mounting plate 3 and bolt 4, and waterworks is fixed on the first connecting copper pipe 1 by coil mounting plate 3 and bolt 4, as Fig. 4, shown in Fig. 5 and Fig. 6, induction heating device, comprise ruhmkorff coil and form magnetizer by the siliconized plate of multiple arrangement, ruhmkorff coil connects and composes by the first clamping ring 6 and coil 7 and the second clamping ring 8 two ends the loop that can conduct electricity successively by the second connecting copper pipe 5 be connected on first connecting copper pipe 1 the other end, first clamping ring 6, coil 7 and the second clamping ring 8 form an entirety by welding process, first connecting copper pipe 1, second connecting copper pipe 5, first clamping ring 6, the endoporus of coil 7 and the second clamping ring 8 is interconnected formation coolant circuit, magnetizer is split-type structural, be made up of the first magnetizer 9, second magnetizer 10, the 3rd magnetizer 11, the first magnetizer 9 is undertaken quenching by the first clamping ring 6 corresponding workpiece end face place, the second magnetizer 10, the 3rd magnetizer 11 are quenched by coil 7 and the corresponding inner hole of workpiece face of the second clamping ring 8, water-jet, comprise sprinkler head 12 and quick change water nozzle 13, sprinkler head 12 is connected with one end of web plate 15 by V-type plate 14 and bolt 4, make sprinkler head 12 in skewed, the other end of web plate 15 is connected with coil mounting plate 3 by bolt 4, and cooling fluid water pipe is connected with sprinkler head 12 by quick change water nozzle 13, and the one side of the corresponding induction coil of sprinkler head 12 is distributed with spout hole, the distribution density of spout hole is closeer, and spout hole is pore, water-jet can cool workpiece and induction coil after heating simultaneously, and ensure that hardening liquid can be lowered the temperature quickly and evenly, cooling efficiency is regulated by coolant rate.
In the utility model:
1. induction coil is connected with the electric capacity in induction hardening transformer by the first connecting copper pipe, and the first connecting copper pipe serves as the effect of wire;
2. described in, the first clamping ring, coil, the second clamping ring are rectangle copper pipe; First clamping ring is made up of symmetrical arc line type copper pipe; Described second clamping ring is arc line type copper pipe; Described coil by two and the linear pattern copper pipe coming inner hole of workpiece section of diameter place form; The homogeneous heating endoporus when workpiece rotates, can obtain different thermal effectivenesses by regulating inductor block parameter and workpiece speed of rotation;
3. magnetizer described in is split-type structural, and be made up of the first magnetizer, the second magnetizer and the 3rd magnetizer, the first magnetizer is covered on the first clamping ring, and the second magnetizer and the 3rd magnetizer are fixed between symmetrically arranged coil by snap fit; The coverage mode of described first magnetizer is: the combined shaped of the first magnetizer cavity shape and two the first clamping rings adapts, and is fixed on two the first clamping rings by the mode of clamping; Multiple magnetizer makes induction heating device heating power concentrate on workpiece region to be processed, improves induction heating efficiency, reduces energy consumption; And be convenient to handling and safeguard, and reduce cost;
4.cooling fluid is flowed through after in induction coil by the first connecting copper pipe and flows out formation loop from another first connecting copper pipe, cools to induction coil;
5.described coil mounting plate is epoxy plate.
Claims (3)
1. a shaft-disc type component end face inner bore quenching inducer, comprise supporting and positioning device, induction heating device, equipment water jetting cooler, it is characterized in that: supporting and positioning device, comprise two the first connecting copper pipes, one end of first connecting copper pipe is connected on quenching apparatus, the other end of the first connecting copper pipe is connected with induction heating device by coil mounting plate, equipment water jetting cooler is connected with the first connecting copper pipe by coil mounting plate, and induction heating device is positioned at below equipment water jetting cooler; Induction heating device, comprise ruhmkorff coil and magnetizer, ruhmkorff coil is connected and composed the induction coil in loop successively by the first clamping ring and coil and the second clamping ring two ends by the second connecting copper pipe be connected on the first connecting copper pipe the other end, the endoporus of the first connecting copper pipe, both induction coils is communicated with and forms coolant circuit; Wherein the first clamping ring is arranged in corresponding workpiece end face place, coil and the second clamping ring and is positioned at inner hole of workpiece; Magnetizer is arranged on induction coil, the corresponding workpiece end face of magnetizer and inner hole surface; Water-jet, mainly comprise sprinkler head and quick change water nozzle, sprinkler head is connected with the other end of coil mounting plate, and sprinkler head is connected with cooling fluid water pipe by quick change water nozzle, and the one side of the corresponding induction coil of sprinkler head is distributed with spout hole.
2. a kind of shaft-disc type component end face inner bore quenching inducer according to claim 1, is characterized in that: described first clamping ring, coil, the second clamping ring are rectangle copper pipe; First clamping ring is made up of symmetrical arc line type copper pipe; Described second clamping ring is arc line type copper pipe; Described coil by two and the linear pattern copper pipe coming inner hole of workpiece section of diameter place form.
3. a kind of shaft-disc type component end face inner bore quenching inducer according to claim 1, it is characterized in that: described magnetizer is made up of the siliconized plate of multiple arrangement, magnetizer is split-type structural, is made up of the first magnetizer, the second magnetizer and the 3rd magnetizer; First magnetizer is covered on the first clamping ring, and the second magnetizer and the 3rd magnetizer are arranged between two coils.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420650002.0U CN204185516U (en) | 2014-11-04 | 2014-11-04 | A kind of shaft-disc type component end face inner bore quenching inducer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420650002.0U CN204185516U (en) | 2014-11-04 | 2014-11-04 | A kind of shaft-disc type component end face inner bore quenching inducer |
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| CN204185516U true CN204185516U (en) | 2015-03-04 |
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| CN201420650002.0U Active CN204185516U (en) | 2014-11-04 | 2014-11-04 | A kind of shaft-disc type component end face inner bore quenching inducer |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107083471A (en) * | 2017-04-25 | 2017-08-22 | 王宇 | A kind of minor diameter semicircle bore area Quench heating inductor |
| CN114150112A (en) * | 2020-09-08 | 2022-03-08 | 兰州兰石石油装备工程股份有限公司 | Pulley wheel groove surface quenching induction device |
| CN114854948A (en) * | 2022-05-23 | 2022-08-05 | 东风汽车零部件(集团)有限公司刃量具分公司 | Inductor and method for heat treatment of shaft coupler idler shaft |
| CN115094221A (en) * | 2022-06-24 | 2022-09-23 | 湖北天舒感应科技股份有限公司 | Long pipe fitting induction hardening device |
-
2014
- 2014-11-04 CN CN201420650002.0U patent/CN204185516U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107083471A (en) * | 2017-04-25 | 2017-08-22 | 王宇 | A kind of minor diameter semicircle bore area Quench heating inductor |
| CN114150112A (en) * | 2020-09-08 | 2022-03-08 | 兰州兰石石油装备工程股份有限公司 | Pulley wheel groove surface quenching induction device |
| CN114150112B (en) * | 2020-09-08 | 2024-03-15 | 兰州兰石石油装备工程股份有限公司 | Pulley groove surface quenching induction device |
| CN114854948A (en) * | 2022-05-23 | 2022-08-05 | 东风汽车零部件(集团)有限公司刃量具分公司 | Inductor and method for heat treatment of shaft coupler idler shaft |
| CN115094221A (en) * | 2022-06-24 | 2022-09-23 | 湖北天舒感应科技股份有限公司 | Long pipe fitting induction hardening device |
| CN115094221B (en) * | 2022-06-24 | 2023-11-07 | 湖北天舒感应科技股份有限公司 | Long pipe induction hardening device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180614 Address after: 442000 6 prin Road, purin Industrial Park, Shiyan, Hubei. Patentee after: Constant induction technology (Shiyan) Limited by Share Ltd Address before: No. 477, Tiefeng Road, Baoshan District, Shanghai Patentee before: SHANGHAI SHANGPIN MECHANICAL AND ELECTRICAL EQUIPMENT CO., LTD. |
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| TR01 | Transfer of patent right |