CN204022876U - A kind of band steady arm adjustable TJ moves universal joint medium frequency quenching inductor block - Google Patents
A kind of band steady arm adjustable TJ moves universal joint medium frequency quenching inductor block Download PDFInfo
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- CN204022876U CN204022876U CN201420518148.XU CN201420518148U CN204022876U CN 204022876 U CN204022876 U CN 204022876U CN 201420518148 U CN201420518148 U CN 201420518148U CN 204022876 U CN204022876 U CN 204022876U
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- oral area
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- inductor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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Abstract
The utility model provides a kind of band steady arm adjustable TJ and moves universal joint medium frequency quenching inductor block, comprise pedestal and be arranged on the heating inductor on pedestal, pedestal is provided with the oral area locating device for locating workpiece oral area, oral area locating device comprises slide block steady arm, top shoe and sliding block, slide block steady arm comprises a circular body, bodies top is provided with some chutes running through circular body inside and outside wall, the groove of chute is to identical with the radial direction of circular body, sliding block is positioned at chute, top shoe is positioned at the end face of circular body, the at least side sidewall of chute is provided with some flanges protruded to chute opposite side sidewall, flange is between top shoe and sliding block, top shoe and sliding block are bolted, the top of top shoe is provided with positioning screw.Profile location can be carried out to workpiece oral area, increase the steadiness of workpiece, and can regulate according to workpiece oral area size, can process different model product.
Description
Technical field
The utility model relates to a kind of band steady arm adjustable TJ and moves universal joint medium frequency quenching inductor block.
Background technology
Quenching inducer is the terminating unit utilizing inductive heating principle to heat quenching workpiece, hard heat treatment quality and equipment work efficiency depend on structure design and the workmanship thereof of inductor block to a great extent, and the structure design of tripod quenching of inner chamber inductor block is then directly connected to TJ and moves quenching quality in universal joint manufacturing processed and heat treatment efficiency.Existing TJ moves universal joint quenching inducer, by arrange Product Positioning Block make workpiece effectively quench length can according to specific product regulate technical scheme, thermal effectiveness different model TJ being moved to heating quenching in universal joint manufacturing processed can be realized.
Above-mentioned existing TJ moves universal joint quenching inducer can meet general user demand, but in structure design and use, there is the defect of the following aspects: 1. inductor block is without oral area locating device, make workpiece unstable on product seat, during inductor block heated parts, workpiece easily touches sensor conductor, cause sensor conductor to damage, reduce its work-ing life; 2. workpiece oral area mainly sprays by the hole on product seat, and cooling performance is poor, easily causing workpiece oral area to be out of shape and oral area scorification, causing workpiece damage, workpiece condemnation factor is increased when heating; 3. because of factors such as inductor block cooling performance differences, the heating efficiency design of sensor conductor is lower, and Quench heating workpiece required time is longer, and production efficiency is low; 4. heater design structure is simple, because trident inductor block roller path structure is restricted, thus easily strikes sparks, and reduces the work-ing life of quenching inducer; 5. heated parts quenched case is uneven, often has the mass defects such as burning is melted, cracking defect, and depth of hardening is not up to standard after the quenching of workpiece stress concentrated area.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of band steady arm adjustable TJ to move universal joint medium frequency quenching inductor block, profile location can be carried out to workpiece oral area, increase the steadiness of workpiece, and can regulate according to workpiece oral area size, can process different model product.
For solving above-mentioned existing technical problem, the utility model adopts following scheme: a kind of band steady arm adjustable TJ moves universal joint medium frequency quenching inductor block, comprise pedestal and be arranged on the heating inductor on pedestal, described pedestal is provided with the oral area locating device for locating workpiece oral area, described oral area locating device comprises slide block steady arm, top shoe and sliding block, described slide block steady arm comprises a circular body, described bodies top is provided with some chutes running through circular body inside and outside wall, the groove of described chute is to identical with the radial direction of circular body, described sliding block is positioned at chute, described top shoe is positioned at the end face of circular body, the at least side sidewall of described chute is provided with some flanges protruded to chute opposite side sidewall, described flange is between top shoe and sliding block, described top shoe and sliding block are bolted, the top of described top shoe is provided with positioning screw.
As preferably, described pedestal is provided with refrigerating unit, described refrigerating unit comprises some oral areas location water-jet, and described oral area location water-jet surrounds an annular, each oral area location water-jet is equipped with water jet and locates with oral area the water-jet water inlet pipe that water-jet is communicated with.
As preferably, described oral area location water-jet is provided with salient towards the side, the annular center of circle that it surrounds, and described water jet is located on salient.
As preferably, described oral area location water-jet is 3, and the water jet quantity on the water-jet of each oral area location is 3.To workpiece oral area spray, good cooling results, effectively avoids the oral area of workpiece in heat-processed to be out of shape and oral area scorification phenomenon.
As preferably, the oral area water-jet strongback that described pedestal comprises inductor block back up pad and is fixedly connected with inductor block back up pad, described heating inductor is arranged in inductor block back up pad, described oral area locating device is arranged on oral area water-jet strongback by steady arm retaining plate, and the annular that described heating inductor surrounds through circular body, oral area location water-jet successively below circular body also upwards extends.
As preferably, described heating inductor comprises some inductor block heating tubes, and described pedestal is provided with the inductor block water-cooled tube be communicated with inductor block heating tube.
As preferably, described inductor block heating tube is 6, and the outer side wall of inductor block heating tube is arc.Cambered design and the workpiece lumen raceway of inductor block heating tube outer side wall match, and quench targetedly, decrease material, reduce energy consumption, and effectively prevent the uneven phenomenon of workpiece quenching layer to 6 sidewalls of 3 raceways.
As preferably, the surface of described inductor block heating tube is provided with magnetizer.The heating efficiency of heating inductor is high, single workpiece heat time is short, energy waste is low, production efficiency is high, inductor block heating tube surface arranges special magnetizer, make full use of the magnetic effect of electric current of magnetizer in heating tube, selectively to workpiece local induction heating, effectively avoid workpiece local hardening crack and the uneven mass defect of quenched case.
As preferably, described magnetizer is silicon steel magnetizer.Conductive performance and heat resistance by force, improve the efficiency of inductor block heated parts.
As preferably, described heating inductor is ring texture, described inductor block heating tube extends along the axis of heating inductor, and the centre of described heating inductor is provided with middle water jet standpipe, described pedestal is provided with water jet standpipe steady arm in the inductor block for water jet standpipe in locating.By arranging middle water jet standpipe, be fixed in the middle of inductor block by water jet standpipe steady arm in inductor block by middle water jet standpipe, what spray in induction heating process is more even, improves the quenching quality of product.
As preferably, described inductor block heating tube is fixed together by web member.Web member is adopted to make whole heating inductor form a firm entirety, strengthen the steadiness of inductor block, reduce the spark phenomenon that trident inductor block raceway easily occurs in heat-processed, effectively reduce the risk that inductor block is out of shape in heat-processed, improve the work-ing life of inductor block.
Beneficial effect:
The one band steady arm adjustable TJ that the utility model adopts technique scheme to provide moves universal joint medium frequency quenching inductor block, inductor block oral area locating device adopts oral area water-jet strongback, top shoe, sliding block, slide block steady arm, steady arm retaining plate carries out profile location to workpiece oral area, increase the steadiness of workpiece, and can regulate according to workpiece oral area size, can process different model product, this band steady arm adjustable TJ moves universal joint medium frequency quenching inductor block can according to the concrete specification of product, concrete size carries out adjustment location, same inductor block can process plurality of specifications, the product of model, frock cost can be reduced.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is front view of the present utility model;
Fig. 3 is vertical view of the present utility model;
Fig. 4 is right view of the present utility model;
Fig. 5 is working state figure of the present utility model;
Fig. 6 is the structural representation of slide block steady arm;
Fig. 7 is the arrangement schematic diagram of oral area location water-jet.
Embodiment
As shown in Fig. 1 to 7, a kind of band steady arm adjustable TJ moves universal joint medium frequency quenching inductor block, comprise pedestal and be arranged on the heating inductor on pedestal, pedestal is provided with for workpiece 30 oral area is located oral area locating device, this oral area locating device comprises slide block steady arm 15, top shoe 24 and sliding block 23, slide block steady arm 15 comprises a circular body, bodies top is provided with some chutes 151 running through circular body inside and outside wall, the groove of chute 151 is to identical with the radial direction of circular body, sliding block 23 is positioned at chute 151, top shoe 24 is positioned at the end face of circular body, the at least side sidewall of chute 151 is provided with some flanges 152 protruded to chute 151 opposite side sidewall, flange 152 is between top shoe 24 and sliding block 23, top shoe 24 and sliding block 23 are bolted, the top of top shoe 24 is provided with positioning screw.Pedestal is provided with refrigerating unit, and refrigerating unit comprises some oral areas location water-jet 16, and oral area location water-jet 16 surrounds an annular, each oral area location water-jet is equipped with water jet 161 and locates with oral area the water-jet water inlet pipe 29 that water-jet is communicated with.Oral area location water-jet 16 is provided with salient towards the side, the annular center of circle that it surrounds, and water jet 161 is located on salient.Oral area location water-jet 16 is 3, and water jet 161 quantity on the water-jet of each oral area location is 3.
In the present embodiment, the oral area water-jet strongback 12 that pedestal comprises inductor block back up pad 6 and is fixedly connected with inductor block back up pad 6, heating inductor is arranged in inductor block back up pad 6, oral area locating device is arranged on oral area water-jet strongback 12 by steady arm retaining plate 17, and the annular that heating inductor surrounds through circular body, oral area location water-jet 16 successively below circular body also upwards extends.Heating inductor comprises 6 inductor block heating tubes 1,6 inductor block heating tubes 1 are fixed together by web member 22, the outer side of 6 inductor block heating tubes 1 is the cambered surface concentric with raceway in workpiece 30, and pedestal is provided with the inductor block water-cooled tube 25 be communicated with inductor block heating tube 1.The surface of inductor block heating tube 1 is provided with by the magnetizer of silicon steel manufacture.Heating inductor is ring texture, inductor block heating tube 1 extends along the axis of heating inductor, the centre of heating inductor is provided with middle water jet standpipe, pedestal is provided with the water inlet pipe be communicated with middle water jet standpipe, pedestal is provided with water jet standpipe steady arm in the inductor block for water jet standpipe in locating.
Generated heat by inductor block heating tube 1 during work and workpiece heated, by the positioning screw positioning workpieces on top shoe, regulate by top shoe and sliding block and clamp different workpieces, spray quench is carried out by oral area location water-jet 16 pairs of workpiece oral areas, carry out spray quench by middle water jet standpipe in the middle part of workpiece, cooled by water-cooled tube to heating inductor, heating efficiency is high, single workpiece heat time is short, and energy waste is low, production efficiency is high.
Claims (9)
1. a band steady arm adjustable TJ moves universal joint medium frequency quenching inductor block, comprise pedestal and be arranged on the heating inductor on pedestal, described pedestal is provided with the oral area locating device for locating workpiece (30) oral area, it is characterized in that: described oral area locating device comprises slide block steady arm (15), top shoe (24) and sliding block (23), described slide block steady arm (15) comprises a circular body, described bodies top is provided with some chutes (151) running through circular body inside and outside wall, the groove of described chute (151) is to identical with the radial direction of circular body, described sliding block (23) is positioned at chute (151), described top shoe (24) is positioned at the end face of circular body, the at least side sidewall of described chute (151) is provided with some flanges (152) protruded to chute (151) opposite side sidewall, described flange (152) is positioned between top shoe (24) and sliding block (23), described top shoe (24) and sliding block (23) are bolted, the top of described top shoe (24) is provided with positioning screw.
2. one band steady arm adjustable TJ according to claim 1 moves universal joint medium frequency quenching inductor block, it is characterized in that: described pedestal is provided with refrigerating unit, described refrigerating unit comprises some oral areas location water-jet (16), described oral area location water-jet (16) surrounds an annular, each oral area location water-jet is equipped with water jet (161) and locates with oral area the water-jet water inlet pipe (29) that water-jet is communicated with.
3. one band steady arm adjustable TJ according to claim 2 moves universal joint medium frequency quenching inductor block, it is characterized in that: described oral area location water-jet (16) is provided with salient towards the side, the annular center of circle that it surrounds, and described water jet (161) is located on salient.
4. the one band steady arm adjustable TJ according to Claims 2 or 3 moves universal joint medium frequency quenching inductor block, it is characterized in that: described oral area location water-jet (16) is 3, water jet (161) quantity on the water-jet of each oral area location is 3.
5. one band steady arm adjustable TJ according to claim 2 moves universal joint medium frequency quenching inductor block, it is characterized in that: the oral area water-jet strongback (12) that described pedestal comprises inductor block back up pad (6) and is fixedly connected with inductor block back up pad (6), described heating inductor is arranged in inductor block back up pad (6), described oral area locating device is arranged on oral area water-jet strongback (12) by steady arm retaining plate (17), described heating inductor passes circular body successively below circular body, the annular that oral area location water-jet (16) surrounds also upwards extends.
6. one band steady arm adjustable TJ according to claim 1 moves universal joint medium frequency quenching inductor block, it is characterized in that: described heating inductor comprises some inductor block heating tubes (1), described pedestal is provided with the inductor block water-cooled tube (25) be communicated with inductor block heating tube (1).
7. one band steady arm adjustable TJ according to claim 1 moves universal joint medium frequency quenching inductor block, it is characterized in that: the surface of described inductor block heating tube (1) is provided with magnetizer.
8. one band steady arm adjustable TJ according to claim 6 moves universal joint medium frequency quenching inductor block, it is characterized in that: described heating inductor is ring texture, described inductor block heating tube (1) extends along the axis of heating inductor, the centre of described heating inductor is provided with middle water jet standpipe, described pedestal is provided with water jet standpipe steady arm in the inductor block for water jet standpipe in locating.
9. one band steady arm adjustable TJ according to claim 6 moves universal joint medium frequency quenching inductor block, it is characterized in that: described inductor block heating tube (1) is fixed together by web member (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420518148.XU CN204022876U (en) | 2014-09-10 | 2014-09-10 | A kind of band steady arm adjustable TJ moves universal joint medium frequency quenching inductor block |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420518148.XU CN204022876U (en) | 2014-09-10 | 2014-09-10 | A kind of band steady arm adjustable TJ moves universal joint medium frequency quenching inductor block |
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| CN204022876U true CN204022876U (en) | 2014-12-17 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104911315A (en) * | 2015-06-29 | 2015-09-16 | 武汉华夏精冲技术有限公司 | Quenching device for precisely punched parts and quenching method of quenching device |
| CN106544487A (en) * | 2016-10-20 | 2017-03-29 | 浙江欧迪恩传动科技股份有限公司 | A kind of tripod universal joint alley annealing device and heat treatment method |
| CN107702544A (en) * | 2017-10-31 | 2018-02-16 | 二重集团（镇江）重型装备厂有限责任公司 | A kind of anti-deformation slide block mechanism for thin-walled pressure vessel heating |
-
2014
- 2014-09-10 CN CN201420518148.XU patent/CN204022876U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104911315A (en) * | 2015-06-29 | 2015-09-16 | 武汉华夏精冲技术有限公司 | Quenching device for precisely punched parts and quenching method of quenching device |
| CN106544487A (en) * | 2016-10-20 | 2017-03-29 | 浙江欧迪恩传动科技股份有限公司 | A kind of tripod universal joint alley annealing device and heat treatment method |
| CN106544487B (en) * | 2016-10-20 | 2018-07-13 | 浙江欧迪恩传动科技股份有限公司 | A kind of tripod universal joint alley annealing device and heat treatment method |
| US10487371B2 (en) | 2016-10-20 | 2019-11-26 | Zhejiang ODM Transmission Technology Co., Ltd | Tripod universal joint fairway heat treatment device and heat treatment method |
| CN107702544A (en) * | 2017-10-31 | 2018-02-16 | 二重集团（镇江）重型装备厂有限责任公司 | A kind of anti-deformation slide block mechanism for thin-walled pressure vessel heating |
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