CN204164362U - 十字轴式万向联轴器万向节用改进型密封件 - Google Patents

十字轴式万向联轴器万向节用改进型密封件 Download PDF

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CN204164362U
CN204164362U CN201420571992.9U CN201420571992U CN204164362U CN 204164362 U CN204164362 U CN 204164362U CN 201420571992 U CN201420571992 U CN 201420571992U CN 204164362 U CN204164362 U CN 204164362U
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seal
seal lip
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universal joint
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侯文涵
贺东峰
陈岩松
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HENAN SANWEI HEAVY INDUSTRY Co Ltd
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HENAN SANWEI HEAVY INDUSTRY Co Ltd
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Abstract

本实用新型公开一种十字轴式万向联轴器万向节用改进型密封件,其包括密封件本体,密封件本体外侧设置有相对密封件本体倾斜的主密封唇口、副密封唇口,两个密封唇口均朝轴承套开口端端部的方向倾斜,副密封唇口位于密封件本体的边缘位置,主密封唇口与密封件本体轴向呈40°~50°的角度,副密封唇口与密封件本体轴向呈25°~30°的角度,主密封唇口与副密封唇口之间形成U形空腔,主密封唇口的厚度为0.8~1.5mm,副密封唇口的厚度为主密封唇口厚度的80%。本实用新型通过在密封件本体外侧设置主、副密封唇口,使万向节的滚针轴承在万向节转动过程靠离心力附着在密封唇口部位,实现密封唇部充分润滑,减少磨损,延长使用寿命。

Description

十字轴式万向联轴器万向节用改进型密封件
技术领域
本实用新型属于联轴器技术领域,尤其涉及一种十字轴式万向联轴器万向节用改进型密封件。
背景技术
十字轴式万向联轴器是一种最常用的联轴器,利用其结构的特点能使不在同一轴线或轴线折角较大或轴向移动较大的两轴等角速连续回转,并可靠地传递转矩和运动。目前,已经广泛应用于冶金、起重、工程运输、矿山、石油、船舶、煤炭、橡胶、造纸机械及其它重机行业的机械轴系中传递转矩。
传统的十字轴式万向联轴器,其万向节包括十字轴,十字轴的轴颈上安装有滚针轴承,滚针轴承包括轴承套和滚针,十字轴的轴颈通过滚针设置于轴承套内,十字轴的轴颈与轴承套之间安装有密封件,常用的密封件为设有骨架的密封体或非骨架密封体,密封体内径设有多个唇口,多个唇口与十字轴的轴颈相接触。由于上述密封体上的唇口朝向滚针轴承内圈,工作过程中润滑脂在离心力作用下甩向轴承套,内圈唇口部位缺少润滑,摩擦力增大,由于摩擦作用,密封温度升高,内圈唇口部位受热收缩,摩擦力更大,造成唇口部位恶性循环。
发明内容
为解决上述问题,本实用新型的目的是提供一种结构简单、设计合理新颖、使用效果好的十字轴式万向联轴器万向节用改进型密封件。
为实现上述发明目的,本实用新型采用如下技术方案:
一种十字轴式万向联轴器万向节用改进型密封件,其包括密封件本体,密封件本体外侧设置有相对密封件本体倾斜的主密封唇口、副密封唇口,两个密封唇口均朝轴承套开口端端部的方向倾斜,主密封唇口靠近轴承套开口端端部,副密封唇口位于密封件本体的边缘位置,主密封唇口与密封件本体轴向呈40°~50°的角度,副密封唇口与密封件本体轴向呈25°~30°的角度,主密封唇口与副密封唇口之间形成U形空腔,主密封唇口的厚度为0.8~1.5mm,副密封唇口的厚度为主密封唇口厚度的80%。
所述的十字轴式万向联轴器万向节用改进型密封件,其密封件本体的主密封唇口、副密封唇口与轴承套的预紧量为0.5~1.0mm。
所述的十字轴式万向联轴器万向节用改进型密封件,其密封件本体由聚氨酯橡胶制成。
由于采用如上所述的技术方案,本实用新型具有如下优越性:
该十字轴式万向联轴器万向节用改进型密封件,其结构简单,设计合理新颖,不含骨架,制造成本低,装配方便,通过在密封件本体外侧设置主密封唇口、副密封唇口,使万向节的滚针轴承内润滑脂在万向节转动过程靠离心力附着在密封唇口部位,实现密封唇部充分润滑,降低摩擦,减少磨损,延长密封件使用寿命,显著降低润滑脂消耗,提高轴承运行寿命。
附图说明
图1是本实用新型十字轴式万向联轴器万向节用改进型密封件的结构示意图;
图2是图1的A部放大结构示意图;
图3是装配有图1的改进型密封件的十字轴式万向联轴器万向节的结构示意图;
图中:1-密封件本体;2-主密封唇口;3-U形空腔;4-副密封唇口;5-轴承套;6-滚针;7-十字轴。
具体实施方式
下面通过附图和实施例对本实用新型的技术方案作进一步详细说明。
如图1、2所示,该十字轴式万向联轴器万向节用改进型密封件,其包括密封件本体1,密封件本体外侧延伸有相对密封件本体倾斜的主密封唇口2、副密封唇口4,两个密封唇口均朝密封件本体左端面方向倾斜,副密封唇口位于密封件本体的边缘位置,主密封唇口与密封件本体轴向具有的角度α为40°~50°,副密封唇口与密封件本体轴向具有的角度β为25°~30°,主密封唇口与副密封唇口之间形成U形空腔3,用于填满润滑脂,主密封唇口的厚度为0.8~1.5mm,副密封唇口的厚度为主密封唇口厚度的80%。
上述的十字轴式万向联轴器万向节用改进型密封件,其密封件本体由聚氨酯橡胶制成,具有很高的机械强度,同时有良好的弹性,耐油性和耐磨性,特别在耐水性能方面较传统密封件有很大提高。
由图3可知,主密封唇口2、副密封唇口4均朝轴承套5开口端端部的方向倾斜,即两个密封唇口朝十字轴7的轴颈根部方向倾斜,主密封唇口靠近轴承套开口端端部。
上述的十字轴式万向联轴器万向节用改进型密封件,其密封件本体的主密封唇口2、副密封唇口4与轴承套5的预紧量a为0.5~1.0mm,图2中的R指的是轴承套的孔径。
主密封唇口、副密封唇口倾斜角度的设置便于密封件的装入,主密封唇比口副密封唇口更厚,强度大,预紧力大,起主密封作用;副密封唇口厚度较薄,柔性好,强度小,预紧力小,摩擦阻力小,在主密封唇口与副密封唇口之间的U型空腔内润滑脂支撑下起辅助密封作用;主密封唇口、副密封唇口主要防止外部水、铁锈、油污及其它杂质进入滚针轴承内部,同时滚针轴承内部经过一定时间使用后的润滑脂,含有一定的颗粒磨损物或杂质,在注油压力下能够随润滑脂通过主、副密封唇口处外泄排出。

Claims (3)

1.一种十字轴式万向联轴器万向节用改进型密封件,其特征是:其包括密封件本体,密封件本体外侧设置有相对密封件本体倾斜的主密封唇口、副密封唇口,两个密封唇口均朝轴承套开口端端部的方向倾斜,主密封唇口靠近轴承套开口端端部,副密封唇口位于密封件本体的边缘位置,主密封唇口与密封件本体轴向呈40°~50°的角度,副密封唇口与密封件本体轴向呈25°~30°的角度,主密封唇口与副密封唇口之间形成U形空腔,主密封唇口的厚度为0.8~1.5mm,副密封唇口的厚度为主密封唇口厚度的80%。
2.根据权利要求1所述的十字轴式万向联轴器万向节用改进型密封件,其特征是:其密封件本体的主密封唇口、副密封唇口与轴承套的预紧量为0.5~1.0mm。
3.根据权利要求1所述的十字轴式万向联轴器万向节用改进型密封件,其特征是:其密封件本体由聚氨酯橡胶制成。
CN201420571992.9U 2014-09-30 2014-09-30 十字轴式万向联轴器万向节用改进型密封件 Active CN204164362U (zh)

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