CN204162096U - The explosion-proof stacker of a kind of 4 × 200L bucket two group transfer formula - Google Patents

The explosion-proof stacker of a kind of 4 × 200L bucket two group transfer formula Download PDF

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Publication number
CN204162096U
CN204162096U CN201420454049.XU CN201420454049U CN204162096U CN 204162096 U CN204162096 U CN 204162096U CN 201420454049 U CN201420454049 U CN 201420454049U CN 204162096 U CN204162096 U CN 204162096U
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China
Prior art keywords
explosion
proof
pallet
stacker
group transfer
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CN201420454049.XU
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Chinese (zh)
Inventor
李建民
蒋世财
滕云启
孙德春
张宇航
战海蛟
李井林
李志慧
曹井龙
潘彦刚
金英淑
王庆旭
杨鹏凌
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Changchun Rongcheng Intelligent Equipment Manufacturing Co., Ltd.
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CHANGCHUN NORTHERN CHEMICAL FILLING EQUIPMENT Co Ltd
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Abstract

The utility model discloses the explosion-proof stacker of a kind of 4 × 200L bucket two group transfer formula, a kind of palletizing apparatus that can be used under flammable explosive gas environment is provided, and shifting apparatus has four handgrips on physical construction, adopt the mode of " two barrels a group; two groups of transfers ", a transfer can complete four barrels of pilings, and piling speed can reach 400 barrels/h, and piling efficiency improves greatly.Meanwhile, grab at stacker angle and copper packing is set, prevent angle from grabbing and produce spark with steel drum direct impact, play explosion-proof.This stacker to inflammable and explosive, hypertoxic and deep-etching working environment, can realize unattended automatic transferring palletizing operation.

Description

The explosion-proof stacker of a kind of 4 × 200L bucket two group transfer formula
Technical field
The utility model relates to a kind of liquid medium 200L container Full automatic stacking equipment, can support the use, also can independently use with full automaticity filling apparatus.
Background technology
At present according to the incomplete statistics of China to more than 5000 enterprise products such as oil, chemical industry, fuel, medicine, more than 6000 kind is had to belong to deep-etching and inflammable and explosive product.Require that field activity equipment must reach anti-burning, corrosion prevention, explosion-proof and mandatory classification standard to operating personal P.P.Most domestic enterprise almost adopts artificial mode of transport, and this mode of operation not only labour intensity is large, especially in the working environment of severe toxicity, deep-etching, is not only detrimental to health but also affects work efficiency.Although similar Palletizer has appearred in market, under all can not being used for flammable explosive gas environment, and piling efficiency is lower, can not meet the requirement of some enterprise.
Under common Palletizer can not be used for flammable explosive gas environment, and shifting apparatus only has two handgrips on physical construction, and a transfer can only complete two barrels of pilings, need twice transfer ability code full tray, piling speed is 240 barrels/h, and piling efficiency is lower, the requirement of some enterprise of out of reach.In order to overcome deficiency and the defect of prior art, the utility model provides a kind of palletizing apparatus that can be used under flammable explosive gas environment, and shifting apparatus has four handgrips on physical construction, adopt the mode of " two barrels a group; two groups of transfers ", a transfer can complete four barrels of pilings, and piling speed can reach 400 barrels/h, and piling efficiency improves greatly.
Utility model content
The utility model provides the explosion-proof stacker of a kind of 4 × 200L bucket two group transfer formula, its objective is the deficiency in order to overcome prior art and defect, a kind of palletizing apparatus that can be used under flammable explosive gas environment is provided, and shifting apparatus has four handgrips on physical construction, adopt the mode of " two barrels a group, two groups of transfers ", a transfer can complete four barrels of pilings, piling speed can reach 400 barrels/h, and piling efficiency improves greatly.
For achieving the above object, the technical solution adopted in the utility model is:
The explosion-proof stacker of a kind of 4 × 200L bucket two group transfer formula, comprising: pneumaticly grab a barrel shifting apparatus, pallet prestores disengagement gear, tray conveying device and the PLC process control system that is electrically connected mutually with it; Pneumatic barrel shifting apparatus of grabbing drives shifting apparatus to walk on body frame by fire proof motor, and a described pneumatic barrel shifting apparatus of grabbing comprises and pneumaticly grabs barrel and shifting apparatus; Pallet prestores disengagement gear by fire proof motor driving lift car separation pallet; Tray conveying device drives tray motion above by fire proof motor chain drive-belt; Pneumatic grabbing in barrel shifting apparatus has four groups of explosion-proof angles to grab, and angle is grabbed and is added with copper packing.
The explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, pneumatic barrel of grabbing is fixed on shifting apparatus by nut; Pneumatic barreled of grabbing is equipped with four groups of angles and grabs, and often organizing that angle grabs can folding under the driving of cylinder; Pneumatic barrel two ends of grabbing are provided with cylinder guiding, can do dipping and heaving under the driving of cylinder; Shifting apparatus is arranged on body frame upper end, and two ends are provided with driving chain; Driving chain two ends are fixed on sprocket wheel, and sprocket wheel is equipped with transmission shaft, and transmission shaft is connected and fixed by coupler and fire proof motor, and fire proof motor drives driving chain to drive shifting apparatus to walk on body frame.
The described pallet flat-removing air cyclinder in disengagement gear that prestores is connected and fixed by bolt and pallet lift car lower end tray supporter, the translation under line slideway guiding of air cylinder driven tray supporter; Pallet lift car is arranged on pallet pre-warehousing body frame both sides by pulley, and pallet lift car one end is provided with driving chain; The driving chain other end installs counterweight, and sprocket wheel is equipped with transmission shaft, and transmission shaft and fire proof motor are connected and fixed by axle, and motor drives lift car up-and-down movement by chain sprocket drive.
The described pallet disengagement gear that prestores can adapt to the pallet of two kinds of different size specifications.
In the pre-warehousing of pallet, three faces are provided with baffle tray, and baffle plate can eject or regain under air cylinder driven, and baffle plate can put into undersized pallet under the state ejected, and baffle plate can put into large-sized pallet under the state regained.
In described tray conveying device, fire proof motor is fixedly connected with tray transport frame bolt; Axle drive shaft and sprocket wheel are connected and fixed with flat key; Tray transport frame has three chains be parallel to each other, motor driving shaft drives drive axis by Chain conveyer, and then drives three chain motion of translations, the tray motion above chain-driving.
Described explosion-proof angle is grabbed medial surface and is provided with nylon cushion, and be embedded in angle and grab in the dovetail furrow of inner side, grab at explosion-proof angle on end hook side and install copper packing, copper packing is fan-shaped, cuts bending make by copper coin line, and copper coin is tin bronze plate.
The connection mode that copper packing and explosion-proof angle are grabbed is for be connected with grappling fixture at copper packing side screw.
After adopting said structure and method, the beneficial effects of the utility model are:
The beneficial effect of the utility model stacker is, prosthetic operation, pollution-free, withstanding corrosion, high temperature resistant, explosion-proof, can be used for the automatic transferring piling of oil, chemical industry, dyestuff, pharmaceuticals industry is unattended production canning line, or metering filling system support liquid with the full automaticity of above-mentioned industry.To inflammable and explosive, hypertoxic and deep-etching working environment, realize unattended automatic transferring palletizing operation; Its structure optimization, piling efficiency improves, and stable action is reliable; Conserve space, reduces labour intensity, increases work efficiency; There is great using value.Be conducive to environmental protection simultaneously.Because this stacker has reached the requirement of explosion proof of country, obtained the certification of national explosion-proof department, the scope therefore applied is wide, and in explosive place, application is also perfectly safe.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide to further understanding of the present utility model, forms a application's part, but does not form improper restriction of the present utility model, in the accompanying drawings:
Fig. 1 is the utility model stacker front view;
Fig. 2 is the utility model stacker birds-eye view;
Fig. 3 is that axonometric drawing is grabbed at the explosion-proof angle of the utility model;
In figure, 1-material barrel, 2-is pneumatic grabs barrel, 3-shifting apparatus, 4-transmission fire proof motor, 5-driving chain, 6-pallet lift car, 7-PLC process control system, 8-axle drive shaft, 9-drives fire proof motor, 10-driving chain, 11-transmission fire proof motor, 12-pallet, 13-driving chain, 14-flat-removing air cyclinder, 15-tray supporter, 16-tray library, 17-grappling fixture, 18-nylon cushion, 19-copper packing.
Detailed description of the invention
The utility model provides a kind of quick-change structure and the quick change method changing material flexible pipe simultaneously and fill spray gun, for making the purpose of this utility model, technical scheme and effect clearly, clearly, further describes below to the utility model.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
When equipment runs: material barrel 1 is transported to terminal by roller-way, makes material barrel 1 slack herein.Behind two material barrel 1 in-positions, under the control of PLC process control system 7, transmission fire proof motor 11 drives driving chain 13, by shifting apparatus 3, first group of pneumatic barrel 2 of grabbing is moved to material barrel 1 upper end, material barrel 1 is picked up by pneumatic barrel 2 of grabbing, drive driving chain 13 by shifting apparatus 3 by transmission fire proof motor 11, material barrel 1 is moved a material barrel position to pallet 12 direction by pneumatic barrel 2 of grabbing, two other material barrel 1 has arrived roller-way terminal, now second group of pneumatic barrel 2 of grabbing moves to material barrel 1 upper end, material barrel 1 is picked up by pneumatic barrel 2 of grabbing, drive driving chain 13 by shifting apparatus 3 by transmission fire proof motor 11, material barrel 1 is transported on pallet 12 by pneumatic barrel 2 of grabbing, 4 material barrels have now been had to be put on pallet 12, fire proof motor 9 is driven to drive axle drive shaft 8 by the effect of driving chain 10, material barrel 1 is driven to shift out stacker on pallet 12, transported by fork truck.At the same time, tray library 16 place one empty pallet 12 runs to piling position (position of sequence number 12 indication) under driving the effect of axle drive shaft 8 by driving chain 13 by driving fire proof motor 9 and waits for piling work next time.After empty pallet 12 runs to piling position (position of sequence number 12 indication), transmission fire proof motor 4 drives driving chain 5 that pallet lift car 6 is moved downward, and is put into by pallet on driving chain 10.Flat-removing air cyclinder 14 works, and the tray supporter 15 on pallet lift car 6 is separated with pallet.Transmission fire proof motor 4 drives driving chain 5 to make pallet lift car 6 upward movement, stops after pallet lift car 6 being promoted the height of a pallet, and flat-removing air cyclinder 14 work makes the tray supporter 15 on pallet lift car 6 insert pallet.Last transmission fire proof motor 4 drives driving chain 5 to make pallet lift car 6 upward movement, is mentioned by pallet lift car 6.Now below tray library 16, driving chain 10 there is an empty pallet 12.Complete a working cycle.

Claims (10)

1. the explosion-proof stacker of 4 × 200L bucket two group transfer formula, comprising: pneumaticly grab a barrel shifting apparatus, pallet prestores disengagement gear, tray conveying device and the PLC process control system that is electrically connected mutually with it; It is characterized in that, pneumatic barrel shifting apparatus of grabbing drives shifting apparatus to walk on body frame by fire proof motor, and a described pneumatic barrel shifting apparatus of grabbing comprises and pneumaticly grabs barrel and shifting apparatus; Pallet prestores disengagement gear by fire proof motor driving lift car separation pallet; Tray conveying device drives tray motion above by fire proof motor chain drive-belt; Pneumatic grabbing in barrel shifting apparatus has four groups of explosion-proof angles to grab, and angle is grabbed and is added with copper packing.
2. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, pneumatic barrel of grabbing is fixed on shifting apparatus by nut; Pneumatic barreled of grabbing is equipped with four groups of angles and grabs, and often organizing that angle grabs can folding under the driving of cylinder; Pneumatic barrel two ends of grabbing are provided with cylinder guiding, can do dipping and heaving under the driving of cylinder; Shifting apparatus is arranged on body frame upper end, and two ends are provided with driving chain; Driving chain two ends are fixed on sprocket wheel, and sprocket wheel is equipped with transmission shaft, and transmission shaft is connected and fixed by coupler and fire proof motor, and fire proof motor drives driving chain to drive shifting apparatus to walk on body frame.
3. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, the described pallet flat-removing air cyclinder in disengagement gear that prestores is connected and fixed by bolt and pallet lift car lower end tray supporter, the translation under line slideway guiding of air cylinder driven tray supporter; Pallet lift car is arranged on pallet pre-warehousing body frame both sides by pulley, and pallet lift car one end is provided with driving chain; The driving chain other end installs counterweight, and sprocket wheel is equipped with transmission shaft, and transmission shaft and fire proof motor are connected and fixed by axle, and motor drives lift car up-and-down movement by chain sprocket drive.
4. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, is characterized in that, the described pallet disengagement gear that prestores can adapt to the pallet of two kinds of different size specifications.
5. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, in the pre-warehousing of pallet, three faces are provided with baffle tray, baffle plate can eject or regain under air cylinder driven, baffle plate can put into undersized pallet under the state ejected, and baffle plate can put into large-sized pallet under the state regained.
6. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, in described tray conveying device, fire proof motor is fixedly connected with tray transport frame bolt; Axle drive shaft and sprocket wheel are connected and fixed with flat key; Tray transport frame has three chains be parallel to each other, motor driving shaft drives drive axis by Chain conveyer, and then drives three chain motion of translations, the tray motion above chain-driving.
7. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, described explosion-proof angle is grabbed medial surface and is provided with nylon cushion, is embedded in angle and grabs in the dovetail furrow of inner side, grab on end hook side install copper packing at explosion-proof angle.
8. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, copper packing is fan-shaped.
9. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, described copper packing is cut bending by copper coin line and is made.
10. the explosion-proof stacker of a kind of 4 × 200L bucket according to claim 1 two group transfer formula, it is characterized in that, the connection mode that copper packing and explosion-proof angle are grabbed is for be connected with grappling fixture at copper packing side screw.
CN201420454049.XU 2014-08-13 2014-08-13 The explosion-proof stacker of a kind of 4 × 200L bucket two group transfer formula Active CN204162096U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104261141A (en) * 2014-08-13 2015-01-07 长春北方化工灌装设备有限公司 4*200 L barrel two-set transfer type explosionproof stacker and stacking method thereof
CN109178957A (en) * 2018-10-09 2019-01-11 长春知和智能包装设备有限公司 Integrated form stacking machine control system and control method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104261141A (en) * 2014-08-13 2015-01-07 长春北方化工灌装设备有限公司 4*200 L barrel two-set transfer type explosionproof stacker and stacking method thereof
CN109178957A (en) * 2018-10-09 2019-01-11 长春知和智能包装设备有限公司 Integrated form stacking machine control system and control method
CN109178957B (en) * 2018-10-09 2023-09-19 长春知和智能包装设备有限公司 Integrated stacker crane control system and control method

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin

Patentee after: Changchun North Chemical Filling Equipment Co., Ltd.

Address before: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin

Patentee before: CHANGCHUN NORTHERN CHEMICAL FILLING EQUIPMENT CO., LTD.

CB03 Change of inventor or designer information
CB03 Change of inventor or designer information

Inventor after: Li Jianmin

Inventor after: Jin Yingshu

Inventor after: Wang Qingxu

Inventor after: Yang Pengling

Inventor after: Jiang Shicai

Inventor after: Teng Yunqi

Inventor after: Sun Dechun

Inventor after: Zhang Yuhang

Inventor after: Li Jinglin

Inventor after: Li Zhihui

Inventor after: Cao Jinglong

Inventor after: Pan Yangang

Inventor before: Li Jianmin

Inventor before: Pan Yangang

Inventor before: Jin Yingshu

Inventor before: Wang Qingxu

Inventor before: Yang Pengling

Inventor before: Jiang Shicai

Inventor before: Teng Yunqi

Inventor before: Sun Dechun

Inventor before: Zhang Yuhang

Inventor before: Zhan Haijiao

Inventor before: Li Jinglin

Inventor before: Li Zhihui

Inventor before: Cao Jinglong

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin

Patentee after: Changchun Rongcheng Intelligent Equipment Manufacturing Co., Ltd.

Address before: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin

Patentee before: Changchun North Chemical Filling Equipment Co., Ltd.