CN204154661U - Low module bevel gear open defect automatic detection device - Google Patents
Low module bevel gear open defect automatic detection device Download PDFInfo
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- CN204154661U CN204154661U CN201420600791.7U CN201420600791U CN204154661U CN 204154661 U CN204154661 U CN 204154661U CN 201420600791 U CN201420600791 U CN 201420600791U CN 204154661 U CN204154661 U CN 204154661U
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Abstract
The utility model belongs to bevel gear detection technique field, refer in particular to a kind of low module bevel gear open defect automatic detection device, frame is provided with angle segmenting system and rotating disk, rotating disk is sequentially set with load/unload stations, clean station, end surface measurement station, addendum flank detects station, left flank detects station, right flank detects station and dimensional measurement station, each station is provided with the gear fixing device of clamping bevel gear; The top of described clean station is provided with the fan removing gear surface dust; Described end surface measurement station, addendum flank detect station, left flank detects station, right flank detects station and dimensional measurement station is all equipped with independently light source and industrial camera; By the further investigation to video image comparison technology, set up image data base, camera is taken pictorial diagram and transfer to rapidly the global alignment that product database carries out multiple, finally show whether detected product meets design standards requirement, and tool is of great significance.
Description
Technical field
The utility model belongs to bevel gear detection technique field, refers in particular to a kind of low module bevel gear open defect automatic detection device.
Background technology
At present, domestic and international each large low module spiral bevel gear production firm still can only rely on artificial judgment and roll detection to check the method for contact region on outward appearance detects.Along with market to improve constantly for the requirement of product quality and the factor such as instability of manual detection.This kind of mode can not meet the requirement of modernization production in enormous quantities.
Summary of the invention
It is simple that the purpose of this utility model is to provide a kind of structure, safe and reliable, can carry out the low module bevel gear open defect automatic detection device judged accurately.
The purpose of this utility model is achieved in that
Low module bevel gear open defect automatic detection device, comprise frame, frame is provided with angle segmenting system, angle segmenting system drives rotating disk, rotating disk is sequentially set with load/unload stations, clean station, end surface measurement station, addendum flank detects station, left flank detects station, right flank detects station and dimensional measurement station, each station is provided with the gear fixing device of clamping bevel gear; The top of described clean station is provided with the fan removing gear surface dust; Described end surface measurement station, addendum flank detect station, left flank detects station, right flank detects station and dimensional measurement station is all equipped with independently light source and industrial camera; Industrial camera is connected by the computing machine of data line with frame side, and computing machine controls the action of described angle segmenting system, light source, fan and industrial camera.
Preferably, the top of described frame is provided with height adjusting system, height adjusting system comprises a screw rod vertically arranged, the shaft of screw rod coordinates with the bush whorl of central rack, the upper end of screw rod is connected with shakes wheel, the lower end of screw rod is connected with lifting slider, and lifting slider is placed in the guide groove of frame; The downside of described lifting slider is connected with lifting table, lifting table is provided with described light source and industrial camera.
Preferably, described data line is CANBUS bus.
The utility model gives prominence to compared to existing technology and useful technique effect is:
The utility model, by the further investigation to video image comparison technology, establishes image data base, camera is taken pictorial diagram and transfer to rapidly the global alignment that product database carries out multiple, finally show whether detected product meets design standards requirement; Thus replacement manual detection, this equipment adopts computer integrating control, and normal operations work is passed through simple training and got final product skilled operation, and like this for control product appearance fraction defective, improve product percent of pass, minimizing cost allowance all tool is of great significance;
The utility model can 360 ° of full-depth tooth face six bearing images catch; By the picture of shooting with collide with weigh wounded, crackle, cut, depression with projection etc. 48 kinds of defect characteristic databases contrast; Its accuracy of detection scope 0.1-0.2mm; Detection speed reaches 1800/hour.
Accompanying drawing explanation
Fig. 1 is structure diagram of the present utility model.
Fig. 2 is fundamental diagram of the present utility model.
1-frame; 2-angle segmenting system; 3-industrial camera; 4-makes a video recording collecting unit; 5-is protruding; 6-end face camera; 7-fan; 8-height adjusting system; 9-computing machine; 10-display panel; 11-height light illuminating unit; 12-gear fixing device; 13-end surface measurement station; 14-addendum flank detects station; 15-left flank detects station; 16-right flank detects station; 17-dimensional measurement station; 18-feeding platform; 19-load/unload stations; 20-cleans station; 21-lifting table;
31-industrial camera I; 32-industrial camera II; 33-industrial camera III; 34-industrial camera IV; 35-industrial camera V.
Embodiment
The utility model is further described with specific embodiment below in conjunction with accompanying drawing:
Low module bevel gear open defect automatic detection device, comprise frame 1, frame 1 is provided with angle segmenting system 2, angle segmenting system 2 drives rotating disk, rotating disk is sequentially set with load/unload stations 19, clean station 20, end surface measurement station 13, addendum flank detects station 14, left flank detects station 15, right flank detects station 16 and dimensional measurement station 17, each station is provided with the gear fixing device of clamping bevel gear; The top of described clean station 20 is provided with the fan 7 removing gear surface dust; Described end surface measurement station, addendum flank detect station, left flank detects station, right flank detects station and dimensional measurement station is all equipped with independently light source and industrial camera 3 (to comprise industrial camera I 31; Industrial camera II 32; Industrial camera III 33; Industrial camera IV 34; Industrial camera V 35); Industrial camera is connected with the computing machine 9 of frame side by data line, and computing machine controls the action of described angle segmenting system 2, light source, fan 7 and industrial camera.
Preferably, the top of described frame is provided with height adjusting system 8, height adjusting system comprises a screw rod vertically arranged, the shaft of screw rod coordinates with the bush whorl of central rack, the upper end of screw rod is connected with shakes wheel, the lower end of screw rod is connected with lifting slider, and lifting slider is placed in the guide groove of frame; The downside of described lifting slider is connected with lifting table 21, lifting table is provided with described light source and industrial camera.Each light source is integrated into high light illuminating unit 11; Height adjusting system 8 controls moving up and down of lifting table, thus makes light source and industrial camera can adapt to the bevel gear of different size.
Preferably, described data line is CANBUS bus.
The utility model first gathers existing low module bevel gear open defect feature, sets up negative characteristics defect database; Then the characteristic pattern organizing high-definition camera shooting is uploaded to negative characteristics database by CANBUS bus more and carries out image simulation comparison, as being found similar open defect, system sends out a warning, otherwise then gives a green light.
Due to the particular/special requirement of imaging technique, the colour temperature of JPG picture must be generated to camera shooting, the memory address in size and negative characteristics storehouse has different requirement, so must set access port and the functional value of CANBUS bus, can this upload fast image and the integrality of comparison has vital effect.
The utility model can 360 ° of full-depth tooth face six bearing images catch; By the picture of shooting with collide with weigh wounded, crackle, cut, depression with projection etc. 48 kinds of defect characteristic databases contrast; Its accuracy of detection scope 0.1-0.2mm; Detection speed reaches 1800/hour.
Above-described embodiment is only preferred embodiment of the present utility model, not limits protection domain of the present utility model according to this, therefore: all equivalence changes done according to structure of the present utility model, shape, principle, all should be covered by within protection domain of the present utility model.
Claims (3)
1. low module bevel gear open defect automatic detection device, it is characterized in that: comprise frame, frame is provided with angle segmenting system, angle segmenting system drives rotating disk, rotating disk is sequentially set with load/unload stations, clean station, end surface measurement station, addendum flank detects station, left flank detects station, right flank detects station and dimensional measurement station, each station is provided with the gear fixing device of clamping bevel gear; The top of described clean station is provided with the fan removing gear surface dust; Described end surface measurement station, addendum flank detect station, left flank detects station, right flank detects station and dimensional measurement station is all equipped with independently light source and industrial camera; Industrial camera is connected by the computing machine of data line with frame side, and computing machine controls the action of described angle segmenting system, light source, fan and industrial camera.
2. low module bevel gear open defect automatic detection device according to claim 1, it is characterized in that, the top of described frame is provided with height adjusting system, height adjusting system comprises a screw rod vertically arranged, the shaft of screw rod coordinates with the bush whorl of central rack, the upper end of screw rod is connected with shakes wheel, and the lower end of screw rod is connected with lifting slider, and lifting slider is placed in the guide groove of frame; The downside of described lifting slider is connected with lifting table, lifting table is provided with described light source and industrial camera.
3. low module bevel gear open defect automatic detection device according to claim 1, it is characterized in that, described data line is CANBUS bus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420600791.7U CN204154661U (en) | 2014-10-16 | 2014-10-16 | Low module bevel gear open defect automatic detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420600791.7U CN204154661U (en) | 2014-10-16 | 2014-10-16 | Low module bevel gear open defect automatic detection device |
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| CN204154661U true CN204154661U (en) | 2015-02-11 |
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| CN201420600791.7U Active CN204154661U (en) | 2014-10-16 | 2014-10-16 | Low module bevel gear open defect automatic detection device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018171139A1 (en) * | 2017-03-23 | 2018-09-27 | 苏州鑫河镜业有限公司 | High-precision automatic mirror inspection device and working method therefor |
| CN108844961A (en) * | 2018-08-01 | 2018-11-20 | 佛山科学技术学院 | A kind of temperature controller case vision detection system and method |
| CN109387524A (en) * | 2018-12-12 | 2019-02-26 | 长安大学 | Thread defect detection method and device based on linearly polarized photon |
| CN110168354A (en) * | 2017-03-13 | 2019-08-23 | 株式会社斯库林集团 | Check device and inspection method |
| CN111024727A (en) * | 2019-12-17 | 2020-04-17 | 成都数之联科技有限公司 | Intelligent gear defect detection equipment |
| CN112903693A (en) * | 2021-01-18 | 2021-06-04 | 菲特（天津）检测技术有限公司 | Image acquisition system, method, product, equipment and terminal based on gear shaft visual detection |
-
2014
- 2014-10-16 CN CN201420600791.7U patent/CN204154661U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110168354A (en) * | 2017-03-13 | 2019-08-23 | 株式会社斯库林集团 | Check device and inspection method |
| US11199509B2 (en) | 2017-03-13 | 2021-12-14 | SCREEN Holdings Co., Ltd. | Inspection apparatus and inspection method |
| CN110168354B (en) * | 2017-03-13 | 2022-02-18 | 株式会社斯库林集团 | Inspection apparatus and inspection method |
| WO2018171139A1 (en) * | 2017-03-23 | 2018-09-27 | 苏州鑫河镜业有限公司 | High-precision automatic mirror inspection device and working method therefor |
| CN108844961A (en) * | 2018-08-01 | 2018-11-20 | 佛山科学技术学院 | A kind of temperature controller case vision detection system and method |
| CN109387524A (en) * | 2018-12-12 | 2019-02-26 | 长安大学 | Thread defect detection method and device based on linearly polarized photon |
| CN111024727A (en) * | 2019-12-17 | 2020-04-17 | 成都数之联科技有限公司 | Intelligent gear defect detection equipment |
| CN112903693A (en) * | 2021-01-18 | 2021-06-04 | 菲特（天津）检测技术有限公司 | Image acquisition system, method, product, equipment and terminal based on gear shaft visual detection |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Taizhou City, Zhejiang province 318025 town Huangyan District Court Gao Yang Cun Patentee after: Zhejiang Feng Li intelligent Polytron Technologies Inc Address before: Taizhou City, Zhejiang province 318025 town Huangyan District Court Gao Yang Cun Patentee before: Zhejiang Fore Machinery & Electronic Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder |