CN204042483U - Bulb - Google Patents

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Publication number
CN204042483U
CN204042483U CN201420237084.6U CN201420237084U CN204042483U CN 204042483 U CN204042483 U CN 204042483U CN 201420237084 U CN201420237084 U CN 201420237084U CN 204042483 U CN204042483 U CN 204042483U
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CN
China
Prior art keywords
bulb
substrate
shell
emitting diode
light emitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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CN201420237084.6U
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Chinese (zh)
Inventor
赖霞虹
陈建宏
黄欢
杨深
梁雪艳
单超
刘新通
李小伟
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Philips China Investment Co Ltd
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Philips China Investment Co Ltd
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Filing date
Publication date
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Priority to CN201420237084.6U priority Critical patent/CN204042483U/en
Application granted granted Critical
Publication of CN204042483U publication Critical patent/CN204042483U/en
Anticipated expiration legal-status Critical
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Abstract

Embodiment of the present utility model discloses a kind of bulb, comprising: shell (1), has first end relative on the y direction of described bulb and the second end; LED component (2), comprises substrate (21) and is arranged on the light emitting diode (22) on described substrate (21); Actuator assembly (3), is arranged to and drives described light emitting diode (22) luminous.Described shell (1) is formed slot (11), the described substrate (21) of described LED component (2) is arranged to and can be inserted at the y direction being parallel to described bulb in described slot (11), thus make described LED component (2) that the described first end of described shell (1) can be installed to, and described substrate (21) and described shell (1) can by described slot (11) thermal conductive contact.Larger power and better heat dispersion can be realized according to the bulb of disclosure embodiment, and uniform Light distribation can be realized.

Description

Bulb
Technical field
Embodiment of the present disclosure relates to lighting field, more specifically, relates to bulb, especially LED bulb.
Background technology
Along with the rise of LED (light emitting diode) light source, market is expected use the capsule lamp of LED light source to replace common halogen capsule lamp.Capsule lamp needs high lumen, small size glittering performance.
Market there is the capsule lamp using LED as light source.But, due to the restriction of space constraint and heat dispersion, only two mid power LED can be arranged in a limited space in this capsule lamp, it only has the output of 78 lumens, this is not enough to make capsule lamp produce enough light output in per surface area, thus can not reach desirable glittering effect.And, arrange that the layout of two panels LED is very limited in the horizontal direction of bulb, and this needs the pinpoint accuracy at optics and fit on.Further, be connected between driver with LED component by flexible circuit conductor, this is also very be not easy to assembling in a limited space.And the volume of the capsule lamp of this layout is much bigger relative to halogen capsule lamp.Therefore, existing LED capsule lamp can not substitute halogen capsule lamp completely.
Utility model content
One of object of embodiment of the present disclosure is to provide a kind of bulb, at least to alleviate the problems referred to above at least partially.
According to an aspect of the present disclosure, a kind of bulb is provided, comprises: shell, there is first end relative on the y direction of described bulb and the second end; LED component, the light emitting diode comprising substrate and install on the substrate; Actuator assembly, is arranged to and drives described lumination of light emitting diode; Wherein, be formed with slot on the housing, the described substrate of described LED component is arranged to and can be inserted at the y direction being parallel to described bulb in described slot, thus make described LED component can be installed to the described first end of described shell, and described substrate and described shell can by described slot thermal conductive contact.According to the technical scheme of disclosure embodiment, the limited surface on substrate can be made full use of and the confined space in bulb (especially the space of y direction) arranges more Light-Emitting Diode, to realize larger power, strengthen the luminous effect of bulb.In addition, the heat that the thermal conduction characteristic of slot makes Light-Emitting Diode produce can be directly transferred on shell with rapid divergence.Therefore, the heat dispersion according to the bulb of disclosure embodiment is improved, thus allows bulb to use more powerful light emitting diode.
According to an embodiment of the present disclosure, be separately installed with light emitting diode in the both sides of described substrate.Like this, more light emitting diode can be arranged in limited bulb space, to realize larger power.
According to an embodiment of the present disclosure, described slot is positioned on the described first end of described shell, and described actuator assembly is positioned at described enclosure, and described actuator assembly can be electrically connected to described substrate by conductor.
According to an embodiment of the present disclosure, described conductor is one of the following option: wire, conducting strip, the independent described slot being positioned at the conductive layer on described slot inwall and being made up of conductive material.
According to an embodiment of the present disclosure, described actuator assembly is positioned on the described substrate of described LED component, and described slot is positioned on the inwall of described shell, and the part being equipped with actuator assembly of described substrate is positioned at described shell.
According to an embodiment of the present disclosure, described bulb also comprises lens, and the described first end that described lens are installed on described shell surrounds described light emitting diode.
According to an embodiment of the present disclosure, described lens are configured such that the light that the described light emitting diode on the described substrate that the longitudinal axis being parallel to described bulb is placed sends at least distributes substantially equably on the direction of the longitudinal axis perpendicular to described bulb.Therefore, this bulb can simulate the Light distribation of Halogen lamp LED better.
According to an embodiment of the present disclosure, described lens comprise inner and outer wall, and described inwall comprises half ellipsoidal surface or free form surface, and described outer wall comprises free form surface or hemisphere face.
According to an embodiment of the present disclosure, described lens comprise inner and outer wall, and the wall thickness between the described inner and outer wall of described lens is configured in the described wall ratio not towards the position of the normal orientation of the light-emitting area of described light emitting diode thicker towards the described wall thickness of the position of the normal orientation of the light-emitting area of described light emitting diode.
According to an embodiment of the present disclosure, the described inwall of described lens has groove to hold and to fix the edge of described substrate.
Accompanying drawing explanation
Above-mentioned combination with other object and characteristic of the present disclosure will become more obvious to the detailed description of appended accompanying drawing below, wherein:
Fig. 1 is the stereogram of the bulb according to an exemplary embodiment of the present disclosure, wherein eliminates lens;
Fig. 2 is the decomposition view of the bulb of embodiment in Fig. 1;
Fig. 3 is the longitudinal sectional view of the bulb of embodiment in Fig. 1;
Fig. 4 shows LED component according to the bulb of another exemplary embodiment of the present disclosure and driven unit;
Fig. 5 is the decomposition view of the bulb using LED component in Fig. 4 and driven unit;
The transverse sectional view of the bulb in Fig. 6 Fig. 5;
Fig. 7 is the perspective view of the lens for bulb according to an embodiment;
Fig. 8 is the longitudinal sectional view of the lens in Fig. 7;
Fig. 9 is the transverse sectional view of the lens in Fig. 7;
Figure 10 is the perspective view of the lens for bulb according to another embodiment;
Figure 11 is the longitudinal sectional view of the lens in Fig. 9;
Figure 12 is the transverse sectional view of the lens in Fig. 9.
Make a general survey of above accompanying drawing, identical Reference numeral refers to identical, similar or corresponding feature or function by being understood to.
Detailed description of the invention
To make reference to embodiment of the present disclosure now, one or more examples of embodiment are shown by accompanying drawing.Embodiment provided by elaboration of the present disclosure, and is not intended to as to restriction of the present disclosure.Such as, as an embodiment a part shown or described by feature may be used to generate another further embodiment in another embodiment.The disclosure is intended to comprise these and other modifications and variations belonging to disclosure scope and spirit.
Composition graphs 1-3, the bulb 1 according to an embodiment of the present disclosure comprises: shell 1, and it has first end relative on the y direction of bulb and the second end.As non-limiting example, this shell has the profile of the tubular extended along the longitudinal axis usually, and has smooth end face at first end and the second end.
Bulb 1 also comprises LED component 2.The light emitting diode 22 that LED component 2 comprises substrate 21 and installs on the base plate (21.Substrate 21 can be the various circuit boards being suitable for diode installed 22, such as various types of printed circuit board (PCB) (PCB), as metal base printed circuit board (MCPCB), epoxy plate, composite base plate, ceramic pcb board etc.Substrate 21 is furnished with the conductive layer forming circuit, the light emitting diode that it is installed 22 to be electrically connected to the binding post of substrate 21.
According to embodiment of the present disclosure, substrate 21 has conductive layer 23 respectively in both sides, and is all separately installed with at least one light emitting diode 22 in both sides.Need and the space size of bulb according to power, more light emitting diode 22 can be set on every side of substrate 21 to increase the power of bulb respectively.Light emitting diode 22 in substrate 21 both sides is preferably aimed at back-to-back mutually.Be configured with like this and be beneficial to the light that bulb sends and distribute substantially equably at the periphery of LED component.According to an embodiment of the present disclosure, through hole (not shown) can be had on the base plate (21, the conductive layer 23 of substrate 21 both sides is electric connection by through hole, the light emitting diode 22 of substrate both sides is connected in parallel and shares the both positive and negative polarity binding post of the interface end guiding to substrate 21 for a pair.Like this, the quantity of the binding post of substrate 21 interface can reduce, and thereby simplify the structure of substrate and the electrical interface of the device be connected.
According to embodiment of the present disclosure, bulb 1 also comprises actuator assembly 3, for driving light emitting diode 22 luminous.The electric capacity 32 that driven unit 3 also comprises a substrate 31 and is installed on substrate 31.Driven unit 3 can also comprise any other electronic device for driving light emitting diode.Driven unit is contained in the shell 1 of bulb 1.
According to embodiment of the present disclosure, the first end of shell 1 is formed with slot 11, this slot 11 can be shaping with shell 1 integrally casting, or independent and parts be installed on shell 1.The y direction that the substrate 21 of LED component 2 is parallel to bulb is inserted in slot 11, thus make LED component 2 be installed to the first end of shell 1, and the conductive layer of substrate 21 both side surface and the contact internal walls of slot 11, thus realize the thermal conductive contact between substrate 21 and shell 1 by slot 11.According to embodiment of the present disclosure, when bulb works, the heat that light emitting diode 22 produces is directly transferred to by the conductive layer 23 on substrate 21 on slot 11, and is transmitted on whole shell 1 by slot 11, and by the outer surface of shell 1 by conduct heat away in environment.The heat produced due to light emitting diode is all be directly transferred on shell 1 by the material of good heat conductive performance to disperse, and the heat dispersion of bulb obtains obvious lifting.Further, by shell and on inserting slot construction realize good heat trnasfer, it also avoid between shell 1 and LED component 2, pour into heat-conducting glue complicated technology to realize heat trnasfer, thereby simplify the installation of bulb and provide cost savings.
According to embodiment of the present disclosure, for the bulb of relatively high power, heat-conducting plastic, metal, pottery etc. can be adopted to have the shell 1 of high thermal conductivity, heat dispersion is promoted further.This makes it possible to arrange more or more powerful light emitting diode in the bulb.Ceramic package is used to be especially favourable, because it not only has excellent heat conductivility, the electrical insulation capability of pottery also makes without the need to providing any extra insulation configuration with the short circuit avoiding this shell to cause electronic device between shell 1 and electronic device wherein.Like this, the size of electronic device can size that is larger or shell can be less, and without the need to the gap that reserves insulation between electronic device and shell again or fill the insulating materials such as insulating cement.
In addition, according to embodiment of the present disclosure, be parallel to the substrate 21 of LED component 2 that the bulb longitudinal axis arranges to make it possible to make full use of the limited surface on substrate 21 and the confined space in bulb (especially the space of y direction) arranges more Light-Emitting Diode, to realize larger power.Compared to the common substrate (it can only use side diode installed outwardly) lain in a horizontal plane on shell, the bulb of disclosure embodiment can arrange more light emitting diode in substrate both sides under limited radial dimension, makes full use of the longitudinal space in bulb simultaneously.Consider the bulb be for elongate for one of this design, radial dimension is usually very restricted, and longitudinal size can arrange relatively large, thus effectively utilize the longitudinal space of bulb can promote the power of bulb when keeping bulb structure compact.In the bulb of original size, provide higher optical output power, make the light intensity on bulb unit light-emitting area stronger, thus this lamp can embody more glittering spot light effect.
According to embodiment of the present disclosure, be provided with perforation in the position corresponding to slot 11 of the first end of shell 1.When the substrate 21 of LED component 2 is inserted in slot 11, the interface end of substrate 21 extend in shell 1 through slot 11 and this perforation.Actuator assembly 3 (substrate 31) is electrically connected to the interface end of the substrate 21 of LED component 2 by wire in its one end, to realize the electrical connection of actuator assembly 3 and LED component 2.The other end of actuator assembly 3 then connects binding post 6.Binding post 6 stretches out shell 1 from the second end of shell 1 through the end cap 5 of closure second end opening, to be connected to external power source thus to bulb powered.
Otherwise can also realize the electrical connection between LED component 2 and actuator assembly 3.Such as, the electrode position place that can correspond to the interface end of substrate 21 on the inwall of slot 11 arranges conductive layer (such as conducting strip or conductive coating), and this conductive layer is electrically connected to actuator assembly 3.When the substrate 21 of LED component 2 is inserted in slot 11, the interface end of substrate 21 will touch this conductive layer of slot 11 inwall, thus the electrical connection between conducting actuator assembly 3 and LED component 2.Independent slot 11 can also be made by conductive material, then the slot 11 of this conduction is installed on the first end of shell 1.Like this, slot 11 can realize the electrical connection between actuator assembly 3 and LED component 2 equally.In the above-mentioned embodiment using slot 11 to conduct electricity, due to slot 11 still with substrate 21 thermal conductive contact of LED component 2, slot 11 equally also plays the effect of heat conduction.
According to embodiment of the present disclosure, as Figure 1-3, bulb also comprises lens 4.Lens 4 are installed on the first end of shell 1 (i.e. light emitting diode 22 expose from shell one end) and surround light emitting diode 22.These lens 4 at least distribute substantially equably for guiding the light sent by the light emitting diode 22 on the substrate 21 of the longitudinal axis placement being parallel to bulb on the direction of the longitudinal axis perpendicular to bulb.Due in the bulb in disclosure embodiment, light emitting diode 22 is arranged in the face being parallel to the bulb longitudinal axis, and the light-emitting area of light emitting diode 22 at most (when there is light emitting diode substrate 21 both sides) can only be distributed in the relative side of two of bulb.With on other sides of these two lateral vertical, almost distribution of light will be there is no.Therefore, in order to simulate the basic uniform Light distribation of common Halogen lamp LED in side surrounding, need to use lens to improve the Light distribation of bulb.About the structure of lens 4, will be described in more detail below.
Accompanying drawing 4-6 shows the schematic diagram of the bulb according to another embodiment of the present disclosure.In the embodiment of Fig. 4-6, actuator assembly 3 is positioned on the substrate 21 of LED component 2, namely actuator assembly 3 and LED component 2 are formed as a global facility (see Fig. 4), and actuator assembly 3 is directly electrically connected with the light emitting diode 22 on substrate 21 by the conductive layer 23 on substrate 21.Extra electrical connection technique when this avoid bulb mounting between LED component 2 and actuator assembly 3.Slot 11 is positioned on the inwall of shell 1.By the opening of shell 1 either end substrate 21 is inserted in the slot 11 in shell 1, and make the part being equipped with actuator assembly 3 of substrate 21 be positioned at shell 1, and the part being equipped with light emitting diode 22 is exposed from the first end of shell 1, blocked by shell 1 to avoid the light sent by light emitting diode 22.
Slot 11 in Fig. 4-6 illustrated embodiment has identical function with the slot 11 in the bulb of earlier figures 1-3 illustrated embodiment, namely by the heat produced by light emitting diode 22 being delivered on shell 1 via substrate 21 and slot 11 with the thermal conductive contact of substrate 21, and be dispersed in environment by the outer surface of shell 1.The bulb of present embodiment makes to manufacture and install more simple, because decrease the quantity of parts, and without the need to connecting LED component 2 and actuator assembly 3 with wire again in installation process.
According to the embodiment of Fig. 4-6, bulb also comprises lens 4.Lens 4 are installed on the first end of shell 1 (i.e. light emitting diode 22 expose from shell one end) and surround light emitting diode 22.These lens 4 at least distribute substantially equably for guiding the light sent by the light emitting diode 22 on the substrate 21 of the longitudinal axis placement being parallel to bulb on the direction of the longitudinal axis perpendicular to bulb.Due in the bulb in the disclosure, light emitting diode 22 is arranged in the face being parallel to the bulb longitudinal axis, and the light-emitting area of light emitting diode 22 at most (when there is light emitting diode substrate 21 both sides) can only be distributed in the relative side of two of bulb.With on other sides of these two lateral vertical, almost distribution of light will be there is no.Therefore, in order to simulate the basic uniform Light distribation of common Halogen lamp LED in side surrounding, need to use lens to improve the Light distribation of bulb.
Below with reference to Fig. 7-12, the example arrangement according to the lens of embodiment of the present disclosure is described.
As Figure 7-9, lens 4 comprise inwall 41 and outer wall 42, form the inner chamber surrounding light emitting diode 22 in inwall 41.In order to be directed to by light in the face perpendicular to the light-emitting area of Light-Emitting Diode 22 more, the wall thickness between the inwall 41 of lens 4 and outer wall 42 is configured in the wall ratio not towards the position of the normal orientation of the light-emitting area of light emitting diode 22 thicker towards the wall thickness of the position of the normal orientation of the light-emitting area of light emitting diode 22.Like this, not towards on other directions of the light-emitting area of light emitting diode, due to the direction, wall thickness relative luminous face of lens thickening, the light that light emitting diode sends will be refracted to these more not towards on other directions of the light-emitting area of light emitting diode, thus the more uniform Light distribation of the side periphery realizing bulb.
Can, according to given design parameter, known optical computing formula or software be utilized to carry out the shape and size of accurate Calculation lens to realize basic uniform Light distribation.
Fig. 7-9 shows the shape of the lens according to an embodiment of the present disclosure.The inwall 41 of lens 4 is defined as half ellipsoidal surface 411, by calculating or emulate the outer wall that can obtain and be formed by free form surface 421.Because the substrate 21 that holds in lens 4 inner chamber and the light emitting diode on it have certain thickness, in order to substrate 21 can be encased on the thickness direction of substrate, lens 4 are also formed with transition portion, comprise the transition portion 422 on outer wall and the transition portion (not shown) on inwall.This transition portion is positioned at the centre position of the semielliptical shape/free form surface of inside and outside wall.Experiment proves, the lens with this transition portion still can realize good Light distribation effect.The lens of this shape can obtain around the basic uniform Light distribation around the longitudinal axis of bulb, thus the illumination effect of simulate halogen capsule lamp.
Figure 10-12 shows the shape of the lens according to another embodiment of the present disclosure.The outer wall 42 of lens is defined as hemisphere face, by calculating or emulate the inwall 413 of curved surface of can gaining freedom.The lens of this shape can obtain around the basic uniform Light distribation around the longitudinal axis of bulb equally, thus the illumination effect of simulate halogen capsule lamp.The lens inwall of this shape also can be formed the transition portion of non-optical at the mid portion of free form surface, to increase the lens lumen width in substrate thickness direction.The lens with hemispheric outer wall 42 can close with the matching form of shell 1 better, because the cross section of shell 1 is generally circle.Like this, the bulb of outward appearance smoothness more attractive in appearance can be obtained.Also can design the lens of the inner and outer wall with other shape, such as, inwall 41 can be selected to comprise half ellipsoidal surface 411 or free form surface, and outer wall 42 comprise free form surface or hemisphere face.
The height stretched out from shell due to the substrate 21 of LED component 2 is higher, and the height of the lens of the inside and outside wall of the hemispherical or semielliptical shape of standard may be not enough to make its inner chamber cover substrate 21.Therefore, according to an embodiment of the present disclosure, as depicted in figure 8, the bottom 44 that has the column of certain altitude can be extended downwards on the basis of the shape 43 reaching best optical effect of the above-mentioned calculating of lens, cover substrate 21 completely to enable the inner chamber of lens 4.Alternatively, can arrange on the inwall 41 of lens 4 and there is groove 412, for holding and the edge of fixing base 21.Like this, the Outside Dimensions of substrate 21 can be greater than the inner chamber of lens 4, thus when ensureing can arrange larger substrate 21 when not increasing lens sizes, this means to arrange more or more powerful light emitting diode on the base plate (21, to improve the optical output power of bulb.
Should understand, the various aspects of bulb of the present disclosure are applicable to capsule bulb.But the disclosure is not limited thereto, can by each side of this bulb (comprising the layout of light emitting diode, inserting slot construction, lens arrangement etc.) for various forms of bulb.
Should notice, providing for describing principle of the present disclosure of the above embodiments, instead of limit its scope; And should be understood that, modifications and variations can be taked when not departing from spirit and scope of the present disclosure, will be readily appreciated that these those skilled in the art.These modifications and variations are considered to be within the scope of the disclosure and the accompanying claims.Protection domain of the present disclosure limited by claims.In addition, any Reference numeral in the claims should not be construed as limitations on claims.Verb " comprises " and the use of variant is not got rid of and be there is element beyond described in claim or step.Indefinite article "a" or "an" before element or step is not got rid of and be there is multiple such element.

Claims (10)

1. a bulb, is characterized in that comprising:
Shell (1), has first end relative on the y direction of described bulb and the second end;
LED component (2), comprises substrate (21) and is arranged on the light emitting diode (22) on described substrate (21);
Actuator assembly (3), is arranged to and drives described light emitting diode (22) luminous;
Wherein, described shell (1) is formed slot (11), the described substrate (21) of described LED component (2) is arranged to and can be inserted at the y direction being parallel to described bulb in described slot (11), thus make described LED component (2) that the described first end of described shell (1) can be installed to, and described substrate (21) and described shell (1) can by described slot (11) thermal conductive contact.
2. bulb according to claim 1, is characterized in that, is separately installed with light emitting diode (22) in the both sides of described substrate (21).
3. bulb according to claim 1 and 2, it is characterized in that, described slot (11) is positioned on the described first end of described shell (1), it is inner that described actuator assembly (3) is positioned at described shell (1), and described actuator assembly (3) can be electrically connected to described substrate (21) by conductor.
4. bulb according to claim 3, it is characterized in that, described conductor is one of the following option: wire, conducting strip, the independent described slot (11) being positioned at the conductive layer on described slot (11) inwall and being made up of conductive material.
5. bulb according to claim 1 and 2, it is characterized in that, described actuator assembly (3) is positioned on the described substrate (21) of described LED component (2), and described slot (11) is positioned on the inwall of described shell (1), and the part being equipped with actuator assembly (3) of described substrate (21) is positioned at described shell (1).
6. bulb according to claim 1 and 2, it is characterized in that, described bulb also comprises lens (4), and the described first end that described lens (4) can be installed in described shell (1) surrounds described light emitting diode (22).
7. bulb according to claim 6, it is characterized in that, described lens (4) are configured such that the light that the described light emitting diode (22) on the described substrate (21) that the longitudinal axis being parallel to described bulb is placed sends at least distributes substantially equably on the direction of the longitudinal axis perpendicular to described bulb.
8. bulb according to claim 7, it is characterized in that, described lens (4) comprise inwall (41) and outer wall (42), described inwall (41) comprises half ellipsoidal surface (411) or free form surface, and described outer wall (42) comprises free form surface or hemisphere face.
9. bulb according to claim 7, it is characterized in that, described lens (4) comprise inwall (41) and outer wall (42), and the wall thickness between the described inwall (41) of described lens (4) and outer wall (42) is configured in the described wall ratio not towards the position of the normal orientation of the light-emitting area of described light emitting diode (22) thicker towards the described wall thickness of the position of the normal orientation of the light-emitting area of described light emitting diode (22).
10. the bulb according to Claim 8 according to any one of-9, it is characterized in that, the described inwall (41) of described lens (4) is provided with groove (412), in order to hold and to fix the edge of described substrate (21).
CN201420237084.6U 2014-05-07 2014-05-07 Bulb Expired - Lifetime CN204042483U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420237084.6U CN204042483U (en) 2014-05-07 2014-05-07 Bulb

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Application Number Priority Date Filing Date Title
CN201420237084.6U CN204042483U (en) 2014-05-07 2014-05-07 Bulb

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108317414A (en) * 2018-01-15 2018-07-24 佛山电器照明股份有限公司 A kind of manufacturing method and LED bulb of LED bulb

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108317414A (en) * 2018-01-15 2018-07-24 佛山电器照明股份有限公司 A kind of manufacturing method and LED bulb of LED bulb

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