CN204039670U - Synchronous cylinder shaping equipment on circular knitting machine - Google Patents
Synchronous cylinder shaping equipment on circular knitting machine Download PDFInfo
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- CN204039670U CN204039670U CN201420165524.1U CN201420165524U CN204039670U CN 204039670 U CN204039670 U CN 204039670U CN 201420165524 U CN201420165524 U CN 201420165524U CN 204039670 U CN204039670 U CN 204039670U
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- knitting machine
- cloth
- circular knitting
- pneumatic extension
- support
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a kind of synchronous cylinder shaping equipment on circular knitting machine, being belong to high-frequency electromagnetic induction heating realizes HEAT SETTING sizing field to the fabric of fever and chills Plasitc fibers, is that will to solve prepattern unstable and will to the technical problem of carrying out the complicated technology of pre-setting containing thermoplastic fibre cylinder knitting fabric in dyeing and finishing process containing the surface folding of thermoplastic fibre fabric, size.The technical scheme taked is provided with high-frequency induction heating device between circular knitting machine knit unit and grey cloth drawing and winding device.Circular fabric slips over from high-frequency induction heating cylinder surface, and realizes not descending after weaving cotton cloth in machine process completing sizing to fabric.The problems such as the utility model purposes is, loom obtains the knitted cloth of having shaped, and eliminates the pre-setting operation to fabric in dyeing and finishing process, and solve traditional process equipment investment large, technological process is long, and energy consumption is high, and rate of returning something for repairs is high.
Description
Technical field
The utility model relates to a kind of circular knitting machine grey cloth shaping equipment, specifically, relates to a kind of synchronous cylinder shaping equipment on circular knitting machine.
Background technology
Containing the cylinder knitting fabric of thermoplastic fibre in lower machine parking period, owing to presenting cloth cover irregularity and buckle condition through various stress extruding, thus major part needs pre-setting process, to obtain good DIMENSIONAL STABILITY and smooth appearance degree containing the cylinder knitting fabric of thermoplastic fibre before dyeing.There is following defect in current presetting technology:
Owing to being that framing shaping machine in dyeing and finishing workshop or cylinder high-temperature forming machine complete, thus equipment investment is large, and technological process is long, and energy consumption is high.
Due to after machine under blank before prepattern the retraction of fiber, extruding is stacked, and fabric easily forms deadfold, causes fabric to return something for repairs or degradation.
Chinese patent (application number 201120239336.5) discloses a kind of receipts cloth cloth HEAT SETTING integrated device, the sizing mode of this patent is that cloth beam installs heat transfer roller additional and carries out heat by conduction sizing to the fabric cuing open width, because double-layer fabric extruding HEAT SETTING can form deadfold, so this device is not suitable for cylinder sizing.
Utility model content
It is simple that the purpose of this utility model is to provide a kind of structure, saves the pre-setting operation of cylinder knitting fabric in dyeing and finishing factory, prevents prepattern fabric from storage transportation, producing the synchronous cylinder shaping equipment on circular knitting machine of deadfold.Move to drawing and winding device after the knit unit of circular knitting machine forms fabric for the cylinder knitting fabric containing thermoplastic fibre, shaping equipment is installed additional between knit unit and drawing and winding device, thermoplasticity sizing is realized to the thermoplastic fibre in fabric, after grey cloth cooling, enters drawing and winding device.Grey cloth has just been through the fabric of thermoplasticity sizing under with double-layered cylinder state after machine.
The technical solution adopted in the utility model is: a kind of synchronous cylinder shaping equipment on circular knitting machine, is supportted by upper Pneumatic extension cloth, high-frequency induction roller, lower Pneumatic extension cloth support, cooling fan, receive cloth semi-ring, control cabinet and circular knitting machine central vertical rod are formed, and described circular knitting machine central vertical rod is arranged on the center of cylinder knitting fabric, described upper Pneumatic extension cloth support, high-frequency induction roller, lower Pneumatic extension cloth support, cooling fan, receiving cloth semi-ring is arranged between braiding start line and pulling roll, upper Pneumatic extension cloth support, high-frequency induction roller, lower Pneumatic extension cloth support, cooling fan is located at the inside of cylinder knitting fabric, and be arranged on described circular knitting machine central vertical rod from top to bottom successively, described receipts cloth semi-ring is between lower Pneumatic extension cloth support and pulling roll, described receipts cloth semi-ring is arranged on tractive batching bogie, described control cabinet is arranged on circular knitting machine table top, temperature sensor is provided with, described upper Pneumatic extension cloth support in described high-frequency induction roller, lower Pneumatic extension cloth support, temperature sensor, induction coil, cooling fan is connected with control cabinet by circuit, receives the outside that cloth semi-ring is stuck in cylinder knitting fabric.
Described upper Pneumatic extension cloth support is arranged between high-frequency induction roller and braiding start line, described lower Pneumatic extension cloth support is arranged between high-frequency induction roller and cooling fan, on described, the support of lower Pneumatic extension cloth comprises three or three to support cloth curved bar, described support cloth curved bar consists of approximate circle annular, when circular knitting machine is shut down, described Pneumatic extension bar is protruding, the cylindrical overall diameter of synchronous support cloth curved bar becomes large and is greater than the overall diameter of high-frequency induction roller, when circular knitting machine operates, Pneumatic extension bar is retracted, the cylindrical overall diameter of support cloth curved bar diminishes and is less than the overall diameter of high-frequency induction roller.
At described high-frequency induction roller between upper Pneumatic extension cloth support and lower Pneumatic extension cloth are supportted, be fixedly installed on circular knitting machine central vertical rod, described high-frequency induction roller comprises induction urceolus, inner core, induction coil and temperature sensor, described induction coil is connected with control cabinet by circuit with temperature sensor, and described induction urceolus is made up of magnetic conductive metal material, and described induction urceolus is with cylinder knitting fabric synchronous rotary and be placed in the inside of cylinder knitting fabric.
Described cooling fan is arranged between the support of lower Pneumatic extension cloth and pulling roll, and described cooling fan is that one or more, described cooling fans is placed in cylinder knitting fabric inside.
Described receipts cloth semi-ring is arranged between the support of lower Pneumatic extension cloth and pulling roll, and described receipts cloth semi-ring is two, is separately positioned on two actuating arms of tractive batching bogie, and the approximate circle interior diameter of described receipts cloth semi-ring composition is less than the overall diameter of high-frequency induction roller.
Described control cabinet is fixed on circular knitting machine table top, and described control cabinet is connected with circular knitting machine control cabinet and realizes the Synchronization Control with circular knitting machine.Control cabinet to be arranged on circular knitting machine table top and to be connected to realize the Synchronization Control with circular knitting machine with circular knitting machine control cabinet.
The utility model has positive effect: structure of the present utility model is simple, high-frequency induction roller is utilized to realize heating the uniformly continous of fabric, realize HEAT SETTING, this device and circular knitting machine existing structure combine cleverly realization weave cotton cloth shape integrated, overcome that traditional handicraft is with high investment, high energy consumption, the high defect of rate of returning something for repairs, and save the pre-setting operation of cylinder knitting fabric in dyeing and finishing factory, prevent prepattern fabric from storage transportation, producing deadfold, applicability is good.
Accompanying drawing explanation
In order to make content of the present utility model be more likely to be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the utility model is described in further detail, wherein:
Fig. 1 is a kind of synchronous cylinder shaping equipment overall structure schematic diagram on circular knitting machine described in the utility model.
Fig. 2 is cloth support schematic top plan view flexible described in utility model.
Fig. 3 is for receiving cloth semi-ring schematic top plan view described in utility model.
Fig. 4 is high-frequency induction roller generalized section described in utility model.
Detailed description of the invention
(embodiment 1)
Fig. 1 to Fig. 4 shows a kind of detailed description of the invention of the present utility model, and wherein Fig. 1 is a kind of synchronous cylinder shaping equipment overall structure schematic diagram on circular knitting machine described in the utility model.Fig. 2 is flexible cloth support schematic top plan view described in the utility model.Fig. 3 is receipts cloth semi-ring schematic top plan view described in the utility model.Fig. 4 is high-frequency induction roller generalized section described in the utility model.
As Fig. 1-4, the cylinder shaping equipment on circular knitting machine of the present utility model.Comprise yarn-feeding device bracing frame 1, fabric braiding start line 2, control cabinet 3, circular knitting machine table top 4, upper Pneumatic extension cloth support 5, lower Pneumatic extension cloth support 19, circular knitting machine central vertical rod 6, cooling fan 7, cylinder cylinder knitting fabric 8, high-frequency induction roller 9, receives cloth semi-ring 10, tractive batching bogie 11, pulling roll 12.
On circular knitting machine central vertical rod 6, wear successively from top to bottom and install Pneumatic extension cloth support 5, high-frequency induction roller 9, lower Pneumatic extension cloth support 19, cooling fan 7.Tractive batching bogie 11 is provided with and receives cloth semi-ring 10, receive cloth semi-ring 10 between lower Pneumatic extension cloth support 19 and pulling roll 12.Upper Pneumatic extension cloth support 5, lower Pneumatic extension cloth support 19, cooling fan 7, is arranged on circular knitting machine central vertical rod 6 and maintains static.High-frequency induction roller 9 is that axle is with cylinder knitting fabric 8 synchronous rotary with circular knitting machine central vertical rod 6.Receiving cloth semi-ring 10 is arranged on tractive batching bogie 11, with cylinder knitting fabric 8 synchronous rotary.Between induction urceolus 13 and induction inner core, temperature sensor 16 is housed.
After circular knitting machine starts, cylinder knitting fabric 8 is constantly formed at fabric braiding start line 2 place, and rotation limit, limit is run downwards under the effect of pulling roll 12.Cylinder knitting fabric 8 slips over the lateral surface of high-frequency induction roller downwards.Inner core 14 surface of high-frequency induction roller 9 is wound with induction coil 15, in induction coil 15, high frequency electric produces high frequency magnetic field high frequency magnetic field flux loop through the high-frequency induction roller induction urceolus 13 be made up of magnetic conductive metal material, induction urceolus 13 inside produces vortex flow and generates heat, induction urceolus 13 is because rotating consistent heat generation, the cylinder knitting fabric 8 slipping over its surface is heated, and thermoplastic fiber materials reaches its setting temperature and keeps a period of time just to form thermoplasticity sizing.Cylinder knitting fabric 8 enters pulling roll 12 after cooling dried by fan 7, completes type-approval process.
Knitting machine shut down after induction roller 9 can not lower the temperature at once, support 5 times Pneumatic extension cloth for avoiding Pneumatic extension cloth in fabric hot-spot and support 19 protruding, the outer surface that cylinder knitting fabric 8 pushed away from high-frequency induction roller 9 disengages.The side wall temperatures of temperature sensor 16 detection sensor urceolus 13.Be convenient to control setting temperature.
The outside that receipts cloth semi-ring 10 is stuck in cylinder knitting fabric 8 makes its barrel dliameter diminish, and makes cylinder knitting fabric be close to the outer surface of high-frequency induction roller 9, improves the efficiency of heating surface.
Obviously, above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And these belong to connotation of the present utility model the apparent change of extending out or variation still belong to protection domain of the present utility model.
Claims (6)
1. the synchronous cylinder shaping equipment on circular knitting machine, supports (5) by upper Pneumatic extension cloth, high-frequency induction roller (9), lower Pneumatic extension cloth support (19), cooling fan (7), receive cloth semi-ring (10), control cabinet (3) and circular knitting machine central vertical rod (6) are formed, and it is characterized in that: described circular knitting machine central vertical rod (6) is arranged on the center of cylinder knitting fabric (8), described upper Pneumatic extension cloth support (5), high-frequency induction roller (9), lower Pneumatic extension cloth support (19), cooling fan (7), receiving cloth semi-ring (10) is arranged between braiding start line (2) and pulling roll (12), upper Pneumatic extension cloth support (5), high-frequency induction roller (9), lower Pneumatic extension cloth support (19), cooling fan (7) is located at the inside of cylinder knitting fabric (8), and be arranged on described circular knitting machine central vertical rod (6) from top to bottom successively, described receipts cloth semi-ring (10) is positioned between lower Pneumatic extension cloth support (19) and pulling roll (12), described receipts cloth semi-ring (10) is arranged on tractive batching bogie (11), described control cabinet (3) is arranged on circular knitting machine table top (4), temperature sensor (16) is provided with, described upper Pneumatic extension cloth support (5) in described high-frequency induction roller (9), lower Pneumatic extension cloth support (19), temperature sensor (16), induction coil (15), cooling fan (7) is connected with control cabinet (3) by circuit, receives the outside that cloth semi-ring (10) is stuck in cylinder knitting fabric (8).
2. according to the synchronous cylinder shaping equipment on circular knitting machine according to claim 1, it is characterized in that, described upper Pneumatic extension cloth support (5) is arranged between high-frequency induction roller (9) and braiding start line (2), described lower Pneumatic extension cloth support (19) is arranged between high-frequency induction roller (9) and cooling fan (7), on described, lower Pneumatic extension cloth support includes more than three or three support cloth curved bars, described support cloth curved bar (17) consists of approximate circle annular, when circular knitting machine is shut down, described Pneumatic extension bar (18) is protruding, the annulus overall diameter of synchronous support cloth curved bar (17) becomes large and is greater than the overall diameter of high-frequency induction roller (9), when circular knitting machine operates, Pneumatic extension bar (18) is retracted, the annulus overall diameter of support cloth curved bar (17) diminishes and is less than the overall diameter of high-frequency induction roller (9).
3. according to the synchronous cylinder shaping equipment on circular knitting machine according to claim 2, it is characterized in that, described high-frequency induction roller (9) is positioned at Pneumatic extension cloth support (5) and lower Pneumatic extension cloth to support between (19) and to be fixedly installed on circular knitting machine central vertical rod (6), described high-frequency induction roller (9) comprises induction urceolus (13), inner core (14), induction coil (15) and temperature sensor (16), described induction coil (15) is connected with control cabinet (3) by circuit with temperature sensor (16), described induction urceolus (13) is made up of magnetic conductive metal material, described induction urceolus (13) is with cylinder knitting fabric (8) synchronous rotary and be placed in the inside of cylinder knitting fabric (8).
4. according to the synchronous cylinder shaping equipment on circular knitting machine according to claim 3, it is characterized in that, described cooling fan (7) is arranged between lower Pneumatic extension cloth support (19) and pulling roll (12), described cooling fan (7) is for one or more, and it is inner that described cooling fan (7) is placed in cylinder knitting fabric.
5. according to the synchronous cylinder shaping equipment on circular knitting machine according to claim 4, it is characterized in that, described receipts cloth semi-ring (10) is arranged between lower Pneumatic extension cloth support (19) and pulling roll (12), described receipts cloth semi-ring is two, be separately positioned on two actuating arms of tractive batching bogie (11), the approximate circle interior diameter that described receipts cloth semi-ring (10) forms is less than the overall diameter of high-frequency induction roller (9).
6. according to the synchronous cylinder shaping equipment on circular knitting machine according to claim 5, it is characterized in that, described control cabinet (3) is fixed on circular knitting machine table top (4), and described control cabinet (3) is connected with circular knitting machine control cabinet and realizes the Synchronization Control with circular knitting machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420165524.1U CN204039670U (en) | 2014-04-08 | 2014-04-08 | Synchronous cylinder shaping equipment on circular knitting machine |
Applications Claiming Priority (1)
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CN201420165524.1U CN204039670U (en) | 2014-04-08 | 2014-04-08 | Synchronous cylinder shaping equipment on circular knitting machine |
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CN201420165524.1U Expired - Fee Related CN204039670U (en) | 2014-04-08 | 2014-04-08 | Synchronous cylinder shaping equipment on circular knitting machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104164746A (en) * | 2014-04-08 | 2014-11-26 | 青岛即发集团股份有限公司 | Synchronous barrel shaping device for circular knitting machine |
CN107090655A (en) * | 2017-06-30 | 2017-08-25 | 浙江俏尔婷婷服饰有限公司 | A kind of processing method of one-shot forming underwear fabric |
-
2014
- 2014-04-08 CN CN201420165524.1U patent/CN204039670U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104164746A (en) * | 2014-04-08 | 2014-11-26 | 青岛即发集团股份有限公司 | Synchronous barrel shaping device for circular knitting machine |
CN107090655A (en) * | 2017-06-30 | 2017-08-25 | 浙江俏尔婷婷服饰有限公司 | A kind of processing method of one-shot forming underwear fabric |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141224 Termination date: 20170408 |
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CF01 | Termination of patent right due to non-payment of annual fee |