CN204021341U - A kind of packing Fu - Google Patents
A kind of packing Fu Download PDFInfo
- Publication number
- CN204021341U CN204021341U CN201420435285.7U CN201420435285U CN204021341U CN 204021341 U CN204021341 U CN 204021341U CN 201420435285 U CN201420435285 U CN 201420435285U CN 204021341 U CN204021341 U CN 204021341U
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- China
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- module
- qplc
- packing
- transmitter
- servoamplifier
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- Expired - Fee Related
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Abstract
The utility model discloses a kind of packing Fu, comprise QPLC, AC servo motor, servoamplifier, temperature sensor, temperature transmitter, weight sensor, gravity transmitter, heating rod, AC voltage regulator and electromagnet; AC servo motor, temperature sensor, weight sensor, heating rod are connected with QPLC by servoamplifier, temperature transmitter, gravity transmitter, AC voltage regulator respectively; Electromagnet is connected with QPLC.The utility model packing Fu is high to weight control accuracy, can realize and determine bag production, the information such as real-time display packing amount.
Description
Technical field
The utility model relates to a kind of packing Fu.
Background technology
Due to greatly enriching of material life, the variation of people's diet, the demand of article being carried out to inner wrapping is more and more higher.In the packaging process of particle and Powdered article, because manual weighing is difficult to accurately, hand-filling is loaded down with trivial details consuming time again, and production efficiency is not high.Wrapping machine on market, function imperfection, degree of automation has much room for improvement, and packaging function is unreliable, and weight error is large, and package dimension has deviation, and efficiency is low, even encapsulates imprecision, and condemnation factor is high.Having above not enough reason is selected controller, and its function is limited, does not possess senior control function.
Summary of the invention
The purpose of this utility model is the defect existing in prior art in order to solve, and provides a kind of and can effectively realize the packing Fu that full automaticity wraps production surely.
In order to achieve the above object, the utility model provides a kind of packing Fu, comprises the Programmable Logic Controller of QPLC(Q series), AC servo motor, servoamplifier, temperature sensor, temperature transmitter, weight sensor, gravity transmitter, heating rod, AC voltage regulator and electromagnet; AC servo motor, temperature sensor, weight sensor, heating rod are connected with QPLC by servoamplifier, temperature transmitter, gravity transmitter, AC voltage regulator respectively; Electromagnet is connected with QPLC.
Wherein, QPLC comprises power module, CPU module, servo positioning module, analog input module, analog output module, digital quantity input module, digital output module; Servo positioning module, analog input module, analog output module, digital quantity input module, digital output module are connected with CPU module by substrate respectively; Electric power source pair of module QPLC powers; Servoamplifier is connected with servo positioning module; Temperature transmitter is connected with analog input module respectively with gravity transmitter; AC voltage regulator is connected with analog output module; Electromagnet is connected with digital output module.
The utility model packing Fu also comprises computer and touch-screen; QPLC also comprises communication module; QPLC is connected with touch-screen by communication module; Computer is connected with the CPU module of touch-screen, servoamplifier and QPLC respectively.
Above-mentioned packing Fu also comprises photoelectric switch, travel switch, transmission motor, gate motor, turbo-dynamo and thermal cutting silk; Photoelectric switch, travel switch are connected with the digital quantity input module of QPLC respectively; Transmission motor, gate motor, turbo-dynamo are connected with the digital output module of QPLC respectively with thermal cutting silk.
The utility model has the following advantages compared to existing technology: the utility model utilizes QPLC to detect according to weight sensor the force value and the setting value that obtain and compares, the work of electromagnet of controlling vibra feeder by comparative figure whether, and by the zero-setting button arranging on touch-screen, realize the high precision of weight and control; Utilize QPLC to detect according to temperature sensor the temperature value and the setting value that obtain and compare, control the output voltage size of AC voltage regulator, thereby realize thermostatic control.The utility model utilizes AC Servo Motor Control membrane roller, accurately controls bag long, guarantees that packing specification is unified.The utility model packing Fu is high to weight control accuracy, can realize and determine bag production, the information such as real-time display packing amount; Man-machine interface is friendly; Can require package weight is set according to user, the length of packaging bag, also can be according to parameters such as Different Package material set temperatures.Utilize the utility model packing Fu can reduce reject rate, empty bag rate.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of the utility model packing Fu;
Fig. 2 is the control flow chart of the utility model packing Fu.
In figure, 1-servoamplifier, 2-AC servo motor, 3-temperature sensor, 4-temperature transmitter, 5-weight sensor, 6-gravity transmitter, 7-heating rod, 8-AC voltage regulator, 9-photoelectric switch, 10-travel switch, 11-transmits motor, 12-gate motor, 13-turbo-dynamo, 14-electromagnet, 15-thermal cutting silk, 16-computer, 17-touch-screen, 18-QPLC, 18-1-power module, 18-2-CPU module, 18-3-communication module, 18-4-servo positioning module, 18-5-analog input module, 18-6-analog output module, 18-7-digital quantity input module, 18-8-digital output module.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model packing Fu is elaborated.
As shown in Figure 1, the utility model packing Fu comprises QPLC18, AC servo motor 2(HF-PT053.50W), servoamplifier 1(MR-J3-10B), temperature sensor 3(PT100.24V), temperature transmitter 4(SBWZ), weight sensor 5(DC12V.4-20mA), gravity transmitter 6(RW-PT01), heating rod 7(DC36V.130W), AC voltage regulator 8, electromagnet 14(DV24V), photoelectric switch 9, travel switch 10, transmit motor 11(AV220V), gate motor 12(DC12V), turbo-dynamo 13(AC24V), thermal cutting silk 15, computer 16 and touch-screen 17(G0T1000).Wherein QPLC18 comprises power module 18-1(Q62P), CPU module 18-2(Q02HCPU), servo positioning module 18-4(QD75MH2), analog input module 18-5(Q64AD), analog output module 18-6(Q62DAN), digital quantity input module 18-7(QX40), digital output module 18-8(QY10) and CC-LINK communication module 18-3(AJ65BTB1-1).Photoelectric switch 9 comprises measuring to be had film without the photoelectric switch of film and controls and transmit machine operation whether photoelectric switch.AC servo motor 2 is connected with servo positioning module 18-4 by servoamplifier 1.Servoamplifier 1 is connected with computer 16 by USB interface.Temperature sensor 3 is connected with analog input module 18-5 by gravity transmitter 6 by temperature transmitter 4, weight sensor 5.Heating rod 7 is connected with analog output module 18-6 by AC voltage regulator 8.Photoelectric switch 9, travel switch 10 are connected with digital quantity input module 18-7.Digital output module 18-8 is connected with transmission motor 11, gate motor 12, turbo-dynamo 13, electromagnet 14 and thermal cutting silk 15 respectively.CPU module 18-2 is connected with computer 16 by RS232 interface.Communication module 18-3 is connected with touch-screen 17.On touch-screen 17, be provided with zero-setting button, realize the high precision of gravity and control.QPLC18 detects according to weight sensor 5 force value and the setting value that obtain and compares, and is controlled the electromagnet 14 of vibra feeder whether work by comparative figure; According to temperature sensor 3, detect the temperature value and the setting value that obtain and compare, control the output voltage size of AC voltage regulator 8, thereby realize thermostatic control.
The utility model packing Fu is for wrapping machine, the working process of complete machine is as follows: inlet has in the situation of material, start-up routine, set after parameter, wait for a period of time, in order to allow the heating rod 7(be longitudinal sealing cutter) and thermal cutting silk 15(be horizontal sealing cutter) arrive default temperature, press subsequently start button, turbo-dynamo 13 drivening rod mechanisms carry out first back cover and longitudinal sealing work to film, connecting rod mechanism work once, travel switch 10 open contacts are closed, drawing-die wheel is received roll a cycle after this signal (pulse number of the given servomotor of program), then feeding electromagnetic valve obtains electric (by electromagnet 14, controlling), material enters weight sensor magazine, when gravity reaches default gravity, feeding closed electromagnetic valve, thereby stop charging, weight sensor charging Hatch Opening is opened (by gate motor 12, controlling), material falls and enters the film of tentatively sealing along shaped device, turbo-dynamo 13 moves again, drivening rod mechanism (work of horizontal sealing cutter and longitudinal sealing cutter), material packs sealing like this, after falling on belt conveyor, transmit motor 11 actions, by packaged parcel material transportation in casing.
There is material to detect without material: in feed bin, whether to have material to realize by vibra feeder machine weighting apparatus, if vibrator works is after a period of time, the weight of weighing in hopper does not change, send without material alerting signal, whole packaging system quits work simultaneously, in order to avoid cause empty bag, or weight error is large.
Temperature is controlled: according to temperature sensor 3, detect the temperature value obtaining and compare with setting value after the AD of analog input module 18-5 conversion, according to the output voltage size of controlling AC voltage regulator 8 after PID computing, thereby realize thermostatic control.If the temperature of horizontal sealing and longitudinal sealing does not reach setting value, system can not be carried out the operation of membrane and encapsulation, has effectively avoided leaking material, encapsulates not tight problem.
Weight control: detect according to weight sensor 5 force value and the setting value that obtain and compare, whether by comparative figure, controlled the electromagnet 14 of shocking feeder works, because the inertia of different material is different, so be provided with zero-setting button on touch-screen 17, user can arrange according to the ballistic error of material the Offset of adjustment, thereby realizes the high precision control of weight.
Have film to detect without film: with opto-electronic pickup (measure have film without the photoelectric switch of film), measure the coil diameter of packaging film, if opto-electronic pickup no signal indicated without film, system is sent without film alerting signal, simultaneity factor quits work.
Counting is controlled: the electric number of times that obtains by feeding electromagnetic valve is counted, thereby realizes the statistics of packaging bag number.
Quantitative package: the bag number of the bag number of more having packed and setting, when both are equal, system quits work.
The long control of bag: AC servo motor 2 drives the work of membrane roller, the pulse count of issuing AC servo motor 2 has just determined the number of turns that film-pulling wheel rolls, thereby determines the length of packaging bag.
Pipage control: the opto-electronic pickup on belt (control transmit machine operation whether photoelectric switch) detects after packaging bag, transmits motor 11 and starts working, and in time packing materials is transferred out, and when system quits work, motor quits work.
Claims (4)
1. a packing Fu, is characterized in that: described packing Fu comprises QPLC, AC servo motor, servoamplifier, temperature sensor, temperature transmitter, weight sensor, gravity transmitter, heating rod, AC voltage regulator and electromagnet; Described AC servo motor, temperature sensor, weight sensor, heating rod are connected with QPLC by servoamplifier, temperature transmitter, gravity transmitter, AC voltage regulator respectively; Described electromagnet is connected with QPLC.
2. packing Fu according to claim 1, is characterized in that: described QPLC comprises power module, CPU module, servo positioning module, analog input module, analog output module, digital quantity input module, digital output module; Described servo positioning module, analog input module, analog output module, digital quantity input module, digital output module are connected with CPU module respectively; Described servoamplifier is connected with servo positioning module; Described temperature transmitter is connected with analog input module respectively with gravity transmitter; Described AC voltage regulator is connected with analog output module; Described electromagnet is connected with digital output module.
3. packing Fu according to claim 2, is characterized in that: described packing Fu also comprises computer and touch-screen; Described QPLC also comprises communication module; Described QPLC is connected with touch-screen by communication module; Described computer is connected with the CPU module of touch-screen, servoamplifier and QPLC respectively.
4. according to the packing Fu described in claim 2 or 3, it is characterized in that: described packing Fu also comprises photoelectric switch, travel switch, transmission motor, gate motor, turbo-dynamo and thermal cutting silk; Described photoelectric switch, travel switch are connected with the digital quantity input module of QPLC respectively; Described transmission motor, gate motor, turbo-dynamo and thermal cutting silk are connected with the digital output module of QPLC respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420435285.7U CN204021341U (en) | 2014-08-04 | 2014-08-04 | A kind of packing Fu |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420435285.7U CN204021341U (en) | 2014-08-04 | 2014-08-04 | A kind of packing Fu |
Publications (1)
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CN204021341U true CN204021341U (en) | 2014-12-17 |
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CN201420435285.7U Expired - Fee Related CN204021341U (en) | 2014-08-04 | 2014-08-04 | A kind of packing Fu |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107264852A (en) * | 2017-07-08 | 2017-10-20 | 佛山市恒学科技服务有限公司 | A kind of automatic weighing and packing machine control system |
CN107628287A (en) * | 2017-10-20 | 2018-01-26 | 福建好日子食品有限公司 | A kind of high-precision brown sugar automatic packaging machine and its packing method |
-
2014
- 2014-08-04 CN CN201420435285.7U patent/CN204021341U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107264852A (en) * | 2017-07-08 | 2017-10-20 | 佛山市恒学科技服务有限公司 | A kind of automatic weighing and packing machine control system |
CN107628287A (en) * | 2017-10-20 | 2018-01-26 | 福建好日子食品有限公司 | A kind of high-precision brown sugar automatic packaging machine and its packing method |
CN107628287B (en) * | 2017-10-20 | 2023-08-22 | 福建好日子食品有限公司 | High-precision automatic brown sugar packaging machine and packaging method thereof |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141217 Termination date: 20170804 |