CN203992706U - A kind of antenna oscillator automatic welding device - Google Patents
A kind of antenna oscillator automatic welding device Download PDFInfo
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- CN203992706U CN203992706U CN201420462657.5U CN201420462657U CN203992706U CN 203992706 U CN203992706 U CN 203992706U CN 201420462657 U CN201420462657 U CN 201420462657U CN 203992706 U CN203992706 U CN 203992706U
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Abstract
The utility model discloses a kind of antenna oscillator automatic welding device, comprise cabinet, the top of cabinet is workbench, the upper left side of cabinet is provided with electric cabinet, described workbench is provided with welding mechanism, described welding mechanism comprises antenna oscillator tool assembly, high frequency induction welding picks, work platform for placing, moving adjusting mechanism and automatic tin-feeding mechanism, the rear of antenna oscillator tool assembly is provided with work platform for placing, work platform for placing is provided with moving adjusting mechanism, moving adjusting mechanism is provided with high frequency induction welding and picks, high frequency induction welding picks and is controlled and carried out the adjustment of position, left and right by moving adjusting mechanism, the back lower place workbench of work platform for placing is provided with automatic tin-feeding mechanism, automatic tin-feeding mechanism comprises the first Song Xi mechanism and the second Song Xi mechanism, the first Song Xi mechanism and the second Song Xi mechanism are respectively used to the first pad and the second pad on soldering antenna oscillator.The utlity model has the advantage that welding efficiency is high, human cost is stablized and saved to first-time qualification rate high yield mouth.
Description
Technical field
The utility model relates to the welding of antenna oscillator, is specifically related to a kind of antenna oscillator automatic welding device.
Background technology
Four jiaos of each antenna oscillator all need welding, and the position at each angle has the first pad and the second pad to need respectively welding, at present, antenna oscillator is held in the welding of antenna oscillator on the one hand manually, first by antenna oscillator wherein the first pad on a jiao contact with Suppression of High-frequency Welding Devices, with heating antenna oscillator position to be welded (the first pad), manually at the uniform velocity at Suppression of High-frequency Welding Devices welded tube induction zone center, send on the other hand solder to the upper tin of antenna oscillator (the first pad) to be welded region, then manually remove untapped solder, then by antenna oscillator wherein the second pad on a jiao contact with Suppression of High-frequency Welding Devices, with heating antenna oscillator position to be welded (the second pad), manually at the uniform velocity at Suppression of High-frequency Welding Devices induction zone center, send again the upper tin of solder and antenna oscillator (the second pad) to be welded region, above-mentioned link is all to be contacted with Suppression of High-frequency Welding Devices by manual operation antenna oscillator, manually send solder tremendously high frequency welding equipment welded tube induction center to the upper tin region on antenna oscillator, this kind of manual mode of operation's welding has following deficiency: 1, homogeneity of product is poor, 2, product stability is poor, 3, product first-time qualification rate is low, 4, antenna oscillator welding efficiency is low, 5, be not suitable for batch jobs, 6, need skilled worker to operate, human cost is high.
Utility model content
In order to reach above-mentioned purpose, that the utility model provides is simple in structure, easy to operate, welding efficiency is high, yield of product is high, product quality uniformity is high and the antenna oscillator automatic welding device of applicable batch jobs.
The utility model is designed a kind of antenna oscillator automatic welding device, comprise cabinet, the top of cabinet is workbench, the upper left side of cabinet is provided with electric cabinet, described workbench is provided with welding mechanism, described welding mechanism comprises antenna oscillator tool assembly, high frequency induction welding picks, work platform for placing, moving adjusting mechanism and automatic tin-feeding mechanism, the rear of antenna oscillator tool assembly is provided with work platform for placing, work platform for placing is provided with moving adjusting mechanism, moving adjusting mechanism is provided with high frequency induction welding and picks, high frequency induction welding picks and is controlled and carried out the adjustment of position, left and right by moving adjusting mechanism, the back lower place workbench of work platform for placing is provided with automatic tin-feeding mechanism, described automatic tin-feeding mechanism comprises the first Song Xi mechanism and the second Song Xi mechanism, the first Song Xi mechanism and the second Song Xi mechanism are respectively used to the first pad and the second pad on soldering antenna oscillator, the utility model antenna oscillator automatic welding device adopts antenna oscillator tool assembly that antenna oscillator is delivered to the welding inductive head below correct position that high frequency induction welding picks automatically, simultaneously, by the first Song Xi mechanism and the second Song Xi mechanism, respectively solder is delivered in the high-frequency induction district of the first pad on one jiao of antenna oscillator and the second pad top, this equipment operating is convenient, welding efficiency is high, homogeneity of product is high, welding stability is good, product yield is high, difficulty and the difficult problem of grasping of precision of Artificial Control antenna oscillator position have been avoided, after also having avoided manually sending solder need to first weld the first pad on one jiao of antenna oscillator having welded simultaneously, send again the situation of solder to the second pad welding, and this equipment only needs common laborer to operate, human cost is low.
Described welding mechanism is two groups, and two bond pads mechanisms are symmetrical set on workbench, and certainly, described welding mechanism also can be set up in parallel many groups as required, and every bond pads mechanism is independent setting.
Further, described antenna oscillator tool assembly comprises antenna oscillator tool, rotating part, lifting part and Connection Block, described rotating part comprises electric rotating machine, electric rotating machine is certain angle of inclination and is fixed on Connection Block, the output shaft of electric rotating machine and antenna oscillator tool removably connect, the setting removably connecting, can change easily as required different antenna oscillator tools, so that adaption demand, described lifting unit divides and comprises lift cylinder, holder, guide column sleeve and guide pillar, described Connection Block bottom is fixed with four guide pillars that are square and arrange, the bottom of guide pillar is connected with lift cylinder, lift cylinder is fixed on the below of holder, holder is provided with the guide column sleeve being slidably connected with guide pillar, described electric rotating machine is all connected with electric cabinet with lift cylinder.
Further, described lifting is partly positioned at workbench below, and workbench top is provided with lifting unit and divides containment vessel.
Further, described antenna oscillator tool is disc-shape, can certainly be designed to the shapes such as square or oval according to the concrete condition of antenna oscillator, antenna oscillator tool is provided with the holddown groove matching with antenna oscillator, on antenna oscillator tool in holddown groove, be evenly provided with locating piece, locating piece is connected by pin with antenna oscillator tool, the corner location of holddown groove is equipped with breach, each indentation, there is equipped with two alignment pins, and the spacing between two alignment pins matches with antenna oscillator.
Further, described antenna oscillator tool and the output shaft of electric rotating machine are bolted.
Further, the first described Song Xi mechanism comprises that first send tin machine, the first tin feeding wheel, first send tin-tube and the first fixed mount, on first pound of described tin wheel, be wound with tin silk, tin silk send tin machine to drive by first and send tin from the first tin feeding wheel is drawn, tin silk from first send tin power traction to go out enters first and send tin-tube, first send tin-tube to pass leads to high frequency induction welding after the through hole of high frequency induction welding on picking and picks on first fixed mount in the place ahead, and by the first fixed mount fixed guide, the second described Song Xi mechanism comprises that second send tin machine, the second tin feeding wheel, second send tin-tube, the second fixed mount and the second fixed disk, on the second described tin feeding wheel, be wound with tin silk, tin silk send tin machine to drive by second and send tin from the second tin feeding wheel is drawn, tin silk from second send tin power traction to go out enters second and send tin-tube, second send tin-tube to draw through the second fixed mount work platform for placing from work platform for placing bottom, from the second fixed mount, lead to pick second fixed disk in the place ahead of high frequency induction welding, and by the second fixed disk fixed guide, described first send tin machine and second to send tin machine to be all connected with electric cabinet, the first Song Xi mechanism and the second equal independently moving of Song Xi mechanism, single-point send tin, tin feeding amount is controlled precisely, avoid waste.
Further, described moving adjusting mechanism comprises fixed head, moves left and right cylinder and holder, described holder is arranged on workbench by adjusting bolt, the both sides of holder are equipped with and move forward and backward adjustment hole, and the rear and front end of holder is provided with slide rail, and slide rail is provided with fixed head, fixed head is provided with high frequency induction welding and picks, fixed head with move left and right cylinder and be connected, by moving left and right cylinder, drive and move left and right along slide rail, the described cylinder that moves left and right is connected with electric cabinet.
Further, described high frequency induction welding picks and comprises bonding machine main body and welding inductive head, and described welding inductive head and bonding machine main body removably connect, and can need to change different welding inductive heads according to different product.
Further, described workbench is provided with operating case, and operating case is connected with electric cabinet, is respectively equipped with Yu Ge bond pads mechanism corresponding start button and stop button on operating case, only needs ordinary person to operate.
The utility model antenna oscillator automatic welding device compared with prior art, has following beneficial effect:
1, antenna oscillator welding efficiency is high, 4 times of manual operation welding efficiency, after tested, 25 antenna oscillators of skilled worker's welding quantity per hour average out to, and this automatic welding device welding quantity per hour is 100 antenna oscillators, and only need common laborer's operating operation box to complete;
2, homogeneity of product and stability are high, and quality is guaranteed;
3, Product jointing first-time qualification rate is up to 98%;
4, human cost is low, and an equipment only needs a workman to operate, and without skilled worker, only needs the ordinary person just can complete operation;
5, be applicable to mass operation.
accompanying drawing explanation:
Fig. 1 is the structural representation of the utility model antenna oscillator automatic welding device;
Fig. 2 is the structural representation of antenna oscillator tool assembly in Fig. 1.
The specific embodiment
For the ease of those skilled in the art's understanding, below in conjunction with specific embodiment and accompanying drawing, structural principle of the present utility model is described in further detail.
As Fig. 1, shown in Fig. 2, a kind of antenna oscillator automatic welding device, comprise cabinet 1, the top of cabinet 1 is workbench 2, the upper left side of cabinet 1 is provided with electric cabinet 4, described workbench 2 is provided with welding mechanism, described welding mechanism comprises antenna oscillator tool assembly 3, high frequency induction welding picks 7, work platform for placing 9, moving adjusting mechanism and automatic tin-feeding mechanism, the rear of antenna oscillator tool assembly 3 is provided with work platform for placing 9, work platform for placing 9 is provided with moving adjusting mechanism, moving adjusting mechanism is provided with high frequency induction welding and picks 7, high frequency induction welding picks and 7 by moving adjusting mechanism, is controlled and to be carried out the adjustment of position, left and right, the back lower place workbench 2 of work platform for placing 9 is provided with automatic tin-feeding mechanism, described automatic tin-feeding mechanism comprises the first Song Xi mechanism and the second Song Xi mechanism, the first Song Xi mechanism and the second Song Xi mechanism are respectively used to the first pad and the second pad on soldering antenna oscillator.
As shown in Figure 1, described welding mechanism is two groups, and two bond pads mechanisms are symmetrical set on workbench 2.
As Fig. 1, shown in Fig. 2, described antenna oscillator tool assembly 3 comprises antenna oscillator tool 31, rotating part, lifting part and Connection Block 35, described rotating part comprises electric rotating machine, electric rotating machine is certain angle of inclination and is fixed on Connection Block 35, the output shaft of electric rotating machine and antenna oscillator tool 31 removably connect, described lifting unit divides and comprises lift cylinder 36, holder 37, guide column sleeve 38 and guide pillar 39, described Connection Block 35 bottoms are fixed with four guide pillars 39 that are square and arrange, the bottom of guide pillar 39 is connected with lift cylinder 36, lift cylinder 36 is fixed on the below of holder 37, holder 37 is provided with the guide column sleeve 38 being slidably connected with guide pillar 39, described electric rotating machine is all connected with electric cabinet 4 with lift cylinder 36, described lifting is partly positioned at workbench 2 belows, workbench 2 tops are provided with lifting unit and divide containment vessel 312.
As shown in Figure 2, described antenna oscillator tool 31 is disc-shape, antenna oscillator tool 31 is provided with the holddown groove 34 matching with antenna oscillator, on antenna oscillator tool 31 in holddown groove 34, be evenly provided with locating piece 33, locating piece 33 is connected by pin with antenna oscillator tool 31, the corner location of holddown groove 34 is equipped with breach 311, each breach 311 place is equipped with two alignment pins 32, spacing between two alignment pins 32 matches with antenna oscillator, and described antenna oscillator tool 31 is connected by bolt 310 with the output shaft of electric rotating machine.
As shown in Figure 1, the first described Song Xi mechanism (not shown) comprises that first send tin machine, the first tin feeding wheel, first send tin-tube and the first fixed mount, on first pound of described tin wheel, be wound with tin silk, tin silk send tin machine to drive by first and send tin from the first tin feeding wheel is drawn, tin silk from first send tin power traction to go out enters first and send tin-tube, first send tin-tube to pass leads to high frequency induction welding after the through hole of high frequency induction welding on picking and picks on first fixed mount in the place ahead, and by the first fixed mount fixed guide, the second described Song Xi mechanism (not shown) comprises that second send tin machine, the second tin feeding wheel, second send tin-tube, the second fixed mount and the second fixed disk, on the second described tin feeding wheel, be wound with tin silk, tin silk send tin machine to drive by second and send tin from the second tin feeding wheel is drawn, tin silk from second send tin power traction to go out enters second and send tin-tube, second send tin-tube to draw through the second fixed mount work platform for placing from work platform for placing bottom, from the second fixed mount, lead to pick second fixed disk in the place ahead of high frequency induction welding, and by the second fixed disk fixed guide, described first send tin machine and second to send tin machine to be all connected with electric cabinet, described moving adjusting mechanism comprises fixed head 5, move left and right cylinder 6 and holder 8, described holder 8 is arranged on workbench 2 by adjusting bolt, the both sides of holder 8 are equipped with and move forward and backward adjustment hole, the rear and front end of holder 8 is provided with slide rail, slide rail is provided with fixed head 5, fixed head 5 is provided with high frequency induction welding and picks 7, fixed head 5 with move left and right cylinder 6 and be connected, by moving left and right cylinder 6 drives, along slide rail, move left and right, the described cylinder 6 that moves left and right is connected with electric cabinet 4.
As shown in Figure 1, described high frequency induction welding pick 7 comprise bonding machine main body and welding inductive head, described welding inductive head and bonding machine main body removably connect, described workbench 2 is provided with operating case 10, operating case 10 is connected with electric cabinet 4.
The utility model antenna oscillator automatic welding device method of operating and operation principle: 1,, by the device parameter of adjusting high frequency induction welding and picking, according to the product type that will weld, set weld interval simultaneously; 2, the start button on push box, antenna oscillator tool by electric rotating machine driven rotary to correct position (position to be welded), manually antenna oscillator is put into the holddown groove on antenna oscillator tool, by locating piece, be fixed; 3, by lift cylinder, drive antenna oscillator tool to rise to the welding inductive head below that high frequency induction welding picks, meanwhile, the first Song Xi mechanism and the second Song Xi mechanism send respectively solder to the first pad and the second pad induction welding on first angle of antenna oscillator; 4, after the first pad on the angle of first on antenna oscillator and the second pad have welded, by lift cylinder, drive antenna oscillator with rolling back original position under antenna oscillator tool, by electric rotating machine, drive antenna oscillator rotation to second angle, to be positioned at welding inductive head below; 5, repeating step 3,4 completes the first pad on second angle of antenna oscillator and the welding of the second pad; 6, then repeat above-mentioned steps, complete successively the 3rd angle and the first pad on the 4th angle and the welding of the second pad on antenna oscillator; 7, after antenna oscillator has welded, open locating piece, take out antenna oscillator, then carry out the welding of next antenna oscillator, complete after welding, the stop button of shutoff operation box, equipment quits work.
Foregoing, is only preferred embodiment of the present utility model, not the utility model is done to any pro forma restriction; The those of ordinary skill of all industry all can be implemented the utility model with the above shown in by specification accompanying drawing swimmingly; But all those skilled in the art are not departing within the scope of technical solutions of the utility model, can utilize disclosed above technology contents and a little change, the modification of making and the equivalent variations developing, be equivalent embodiment of the present utility model; Meanwhile, the change of any equivalent variations that all foundations essence technology of the present utility model is done above embodiment, modification and differentiation etc., within all still belonging to the protection domain of the technical solution of the utility model.
Claims (10)
1. an antenna oscillator automatic welding device, it is characterized in that: comprise cabinet (1), the top of cabinet (1) is workbench (2), the upper left side of cabinet (1) is provided with electric cabinet (4), described workbench (2) is provided with welding mechanism, described welding mechanism comprises antenna oscillator tool assembly (3), high frequency induction welding pick (7), work platform for placing (9), moving adjusting mechanism and automatic tin-feeding mechanism, the rear of antenna oscillator tool assembly (3) is provided with work platform for placing (9), work platform for placing (9) is provided with moving adjusting mechanism, moving adjusting mechanism is provided with high frequency induction welding pick (7), high frequency induction welding pick (7) by moving adjusting mechanism, control and to carry out the adjustment of position, left and right, the back lower place workbench (2) of work platform for placing (9) is provided with automatic tin-feeding mechanism, described automatic tin-feeding mechanism comprises the first Song Xi mechanism and the second Song Xi mechanism, the first Song Xi mechanism and the second Song Xi mechanism are respectively used to the first pad and the second pad on soldering antenna oscillator.
2. antenna oscillator automatic welding device according to claim 1, is characterized in that: described welding mechanism is two groups, and two bond pads mechanisms are symmetrical set on workbench (2).
3. antenna oscillator automatic welding device according to claim 1 and 2, it is characterized in that: described antenna oscillator tool assembly (3) comprises antenna oscillator tool (31), rotating part, lifting part and Connection Block (35), described rotating part comprises electric rotating machine, electric rotating machine is certain angle of inclination and is fixed on Connection Block (35), the output shaft of electric rotating machine and antenna oscillator tool (31) removably connect, described lifting unit divides and comprises lift cylinder (36), holder (37), guide column sleeve (38) and guide pillar (39), described Connection Block (35) bottom is fixed with four guide pillars (39) that are square and arrange, the bottom of guide pillar (39) is connected with lift cylinder (36), lift cylinder (36) is fixed on the below of holder (37), holder (37) is provided with the guide column sleeve (38) being slidably connected with guide pillar (39), described electric rotating machine is all connected with electric cabinet (4) with lift cylinder (36).
4. antenna oscillator automatic welding device according to claim 3, is characterized in that: described lifting is partly positioned at workbench (2) below, and workbench (2) top is provided with lifting unit and divides containment vessel (312).
5. antenna oscillator automatic welding device according to claim 4, it is characterized in that: described antenna oscillator tool (31) is disc-shape, antenna oscillator tool (31) is provided with the holddown groove (34) matching with antenna oscillator, on antenna oscillator tool (31) in holddown groove (34), be evenly provided with locating piece (33), locating piece (33) is connected by pin with antenna oscillator tool (31), the corner location of holddown groove (34) is equipped with breach (311), each breach (311) locates to be equipped with two alignment pins (32), spacing between two alignment pins (32) matches with antenna oscillator.
6. antenna oscillator automatic welding device according to claim 5, is characterized in that: described antenna oscillator tool (31) is connected by bolt (310) with the output shaft of electric rotating machine.
7. antenna oscillator automatic welding device according to claim 6, it is characterized in that: the first described Song Xi mechanism comprises that first send tin machine, the first tin feeding wheel, first send tin-tube and the first fixed mount, on the first described tin feeding wheel, be wound with tin silk, tin silk send tin machine to drive by first and send tin from the first tin feeding wheel is drawn, tin silk from first send tin power traction to go out enters first and send tin-tube, first send tin-tube to pass leads to high frequency induction welding after the through hole of high frequency induction welding on picking and picks on first fixed mount in the place ahead, and by the first fixed mount fixed guide, the second described Song Xi mechanism comprises that second send tin machine, the second tin feeding wheel, second send tin-tube, the second fixed mount and the second fixed disk, on the second described tin feeding wheel, be wound with tin silk, tin silk send tin machine to drive by second and send tin from the second tin feeding wheel is drawn, tin silk from second send tin power traction to go out enters second and send tin-tube, second send tin-tube to draw through the second fixed mount work platform for placing from work platform for placing bottom, from the second fixed mount, lead to pick second fixed disk in the place ahead of high frequency induction welding, and by the second fixed disk fixed guide, described first send tin machine and second to send tin machine to be all connected with electric cabinet.
8. antenna oscillator automatic welding device according to claim 7, it is characterized in that: described moving adjusting mechanism comprises fixed head (5), move left and right cylinder (6) and holder (8), described holder (8) is arranged on workbench (2) by adjusting bolt, the both sides of holder (8) are equipped with and move forward and backward adjustment hole, the rear and front end of holder (8) is provided with slide rail, slide rail is provided with fixed head (5), fixed head (5) is provided with high frequency induction welding pick (7), fixed head (5) with move left and right cylinder (6) and be connected, by moving left and right cylinder (6) drive, along slide rail, move left and right, the described cylinder (6) that moves left and right is connected with electric cabinet (4).
9. antenna oscillator automatic welding device according to claim 8, is characterized in that: described high frequency induction welding pick (7) comprise bonding machine main body and welding inductive head, described welding inductive head and bonding machine main body removably connect.
10. antenna oscillator automatic welding device according to claim 9, is characterized in that: described workbench (2) is provided with operating case (10), and operating case (10) is connected with electric cabinet (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420462657.5U CN203992706U (en) | 2014-08-15 | 2014-08-15 | A kind of antenna oscillator automatic welding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420462657.5U CN203992706U (en) | 2014-08-15 | 2014-08-15 | A kind of antenna oscillator automatic welding device |
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| CN203992706U true CN203992706U (en) | 2014-12-10 |
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| CN201420462657.5U Active CN203992706U (en) | 2014-08-15 | 2014-08-15 | A kind of antenna oscillator automatic welding device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174957A (en) * | 2014-08-15 | 2014-12-03 | 惠州市三力实业有限公司 | Automatic welding equipment for antenna oscillator |
| CN104588829A (en) * | 2015-01-28 | 2015-05-06 | 湖北日海通讯技术有限公司 | Vibrator feeder welding tool |
-
2014
- 2014-08-15 CN CN201420462657.5U patent/CN203992706U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174957A (en) * | 2014-08-15 | 2014-12-03 | 惠州市三力实业有限公司 | Automatic welding equipment for antenna oscillator |
| CN104174957B (en) * | 2014-08-15 | 2016-04-20 | 惠州市三力实业有限公司 | A kind of antenna oscillator automatic welding device |
| CN104588829A (en) * | 2015-01-28 | 2015-05-06 | 湖北日海通讯技术有限公司 | Vibrator feeder welding tool |
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