CN203991132U - Glue pouring machine control system and glue pouring machine - Google Patents
Glue pouring machine control system and glue pouring machine Download PDFInfo
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- CN203991132U CN203991132U CN201420371905.5U CN201420371905U CN203991132U CN 203991132 U CN203991132 U CN 203991132U CN 201420371905 U CN201420371905 U CN 201420371905U CN 203991132 U CN203991132 U CN 203991132U
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- stepper motor
- signal
- pouring machine
- step actuator
- glue pouring
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Abstract
Glue pouring machine control system and a glue pouring machine, wherein glue pouring machine control system, comprises touch-screen, power supply, PLC, the first step actuator, the second step actuator, the first stepper motor, the second stepper motor, magnetic valve and indicator lamp.The utility model, through program optimization and man-machine interface optimization, is applied to after glue pouring machine system, glue pouring machine ratio is mixed correct, and efficiency is high, with using with mixed, facilitates production and application, has greatly improved production efficiency, has improved the automaticity of production process.
Description
Technical field
The utility model relates to a kind of glue pouring machine, is specifically related to this glue pouring machine and control system thereof.
Background technology
Along with the industry products such as electronics, electrical equipment, electrician, photoelectricity, new forms of energy are produced the expansion to double-component epoxy adhesive consumption, " dribs and drabs " hand sizing can not meet the requirement of Yield and quality, new technology, the composite request of the environmental requirement of simultaneously improve circumstance, reduce hand sizing adhesive, cleaning agent being wasted and reduction cost of labor, raising Business Economic Benefit, enterprise strength, makes the choice for use machine applying glue instead of manual applying glue of more and more enterprises.
Utility model content
The utility model provides a kind of glue pouring machine and control system thereof, this system, by PLC control program and encapsulating machine, can realize the applying glue operation of two liquid mixing glue of different proportion requirement, and glue pouring machine gel quantity is large, improve encapsulating efficiency and precision, can meet the demand of production.Concrete technical scheme is as follows:
A glue pouring machine control system, comprises touch-screen, power supply, PLC, the first step actuator, the second step actuator, the first stepper motor, the second stepper motor, magnetic valve and indicator lamp;
Touch-screen connects PLC, and touch-screen is at least provided with urgency to stop button, start button, stops key, starts encapsulating button, for transmit emergent stop signal/enabling signal/stop signal/beginning encapsulating signal to PLC; Interface is set, for mixed proportion is set, the parameter of plastic emitting quality (weight) and two kinds of glue used;
Power supply is for powering to control system;
PLC is used for receiving transmission emergent stop signal/enabling signal/stop signal/beginning encapsulating signal, and according to corresponding signal, carry out urgency and stop processing/starting to process/stop the processing of processing/encapsulating, according to settings evaluation work parameter, generate processing signals, after processing signals is sent to first step actuator/the second step actuator/magnetic valve/indicator lamp;
The first step actuator and the second step actuator are used for reception & disposal signal, and convert processing signals to corresponding operation, and the first step actuator sends the signal of telecommunication to the first stepper motor, and the second step actuator sends the signal of telecommunication to the second stepper motor;
The first stepper motor connects one and enters adhesive dispenser, and the second stepper motor connects a feeding device, and the first stepper motor receives after the signal of telecommunication of the first step actuator, and the signal of telecommunication is sent to into adhesive dispenser, realizes entering the control of adhesive dispenser; The second stepper motor receives after the signal of telecommunication of the second step actuator, and the signal of telecommunication is sent to feeding device, realizes the control to feeding device;
Magnetic valve connects PLC, and solenoid control is mixed opening, closing of glue valve.Mixed glue valve is threeway operated pneumatic valve, comprising the first route, the second route and the first outlet.The first outlet is connected with static mixing tube;
Indicator lamp connects PLC, and indicator lamp is used to indicate current glue pouring system duty.
Further, enter adhesive dispenser and connect applying glue mouth by one first gear wheel metering pump;
Feeding device connects applying glue mouth by one second gear wheel metering pump.
Further, the first stepper motor and the second stepper motor are the three-phase hybrid stepping motor that model is 110BYG350C.
Further, the first stepper motor and the second stepper motor comprise respectively a segmentation type driver, and drive model is MS-3H110M.
A glue pouring machine based on above-mentioned glue pouring machine control system, glue pouring machine schematic diagram is as Fig. 1: comprise the first accumulator, the second accumulator, the first gear wheel metering pump, the second gear wheel metering pump, the first stepper motor, the second stepper motor, mixed glue valve, static mixing tube, safety-valve, sebific duct and control system.
Compared with prior art, the utility model mixed proportion can directly arrange by man-machine interface, without machinery adjustment, applicable to the mixing of the various glue without proportion requirement.And general glue pouring machine ratio is certain, can only be applicable to the requirement of a certain mixed proportion.The utility model is through program optimization and man-machine interface optimization, user only need input the gross mass of mixing output, system is calculated quality, volume and the running time of required A, two kinds of material of B automatically, be applied to after glue pouring machine system, glue pouring machine ratio mixed correct, efficiency is high, with using with mixed, facilitate production and application, greatly improved production efficiency, improved the automaticity of production process.
Accompanying drawing explanation
Fig. 1 is glue pouring machine schematic diagram of the present utility model;
Fig. 2 is glue pouring machine control system block diagram of the present utility model;
Fig. 3 is a kind of workflow diagram of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing, in the mode of embodiment, describe the utility model in detail.
Embodiment 1
As shown in Figure 2, a kind of glue pouring machine control system, comprises touch-screen, power supply, PLC, the first step actuator, the second step actuator, the first stepper motor, the second stepper motor, magnetic valve and indicator lamp;
Wherein, touch-screen connects PLC, and touch-screen is provided with urgency to stop button, start button, stops key, starts encapsulating button, for transmitting emergent stop signal, enabling signal, stop signal, beginning encapsulating signal to PLC; Power supply is for powering to control system; PLC is used for receiving transmission emergent stop signal, enabling signal, stop signal, beginning encapsulating signal, and according to corresponding signal carry out urgency stop processing, start process, stop processing, encapsulating processes, after processing signals is sent to the first step actuator, the second step actuator, magnetic valve, indicator lamp.
The first stepper motor and the second stepper motor comprise respectively a segmentation type driver, and drive model is MS-3H110M.The first step actuator and the second step actuator are used for reception & disposal signal, and convert processing signals to corresponding operation, and the first step actuator sends the signal of telecommunication to the first stepper motor, and the second step actuator sends the signal of telecommunication to the second stepper motor;
The first stepper motor and the second stepper motor are the three-phase hybrid stepping motor that model is 110BYG350C.The first stepper motor connects one and enters adhesive dispenser, enters adhesive dispenser and exports by one first gear wheel metering pump connection glue pouring machine; The second stepper motor connects a feeding device, and feeding device connects glue pouring machine by one second gear wheel metering pump and exports.The first stepper motor receives after the signal of telecommunication of the first step actuator, and the signal of telecommunication is sent to into adhesive dispenser, realizes entering the control of adhesive dispenser; The second stepper motor receives after the signal of telecommunication of the second step actuator, and the signal of telecommunication is sent to feeding device, realizes the control to feeding device.
Magnetic valve connects PLC, and solenoid control is mixed opening, closing of glue valve.Mixed glue valve is threeway operated pneumatic valve, comprising the first route, the second route and the first outlet.The first outlet is connected with static mixing tube.
Indicator lamp connects PLC, indicator lamp is used to indicate current glue pouring system duty, indicator lamp can show multiple color and flicker, normal bright various states, in order to represent glue pouring machine different operating state so that technical staff can be fast, get information about the working condition of glue pouring machine.
As shown in Figure 3, be concrete operations of the present utility model and control program execution flow process.
The sealing applying glue of clean industry filter adopts two component AB, i.e. epoxyn, and consumption is large, now adopts gear wheel metering pump, has improved the glue amount of output when guaranteeing ratio.Basic principle is by PLC Based Intelligent Control, by two precision metering pumps, respectively the glue in A, B charging basket is pressed to preset proportion and flow, is transported to synchronously, continuously blender applying glue mouth.By the discharge pressure of gear pump, the two component glues that mix are poured in the product for the treatment of applying glue.Filling and sealing machine and manipulator (workbench), can realize automatic glue application, embedding function.
Glue pouring machine control system of the present utility model mainly be take and is believed the core that prompt XC3-14T-E type PLC is automatic control system; The three-phase hybrid stepping motor of selecting in control system is 110BYG350C (18N.m, 5.2A), and supporting driver is selected MS-3H110M segmentation type driver, and its operation step number (segmentation number) reaches 16 kinds, maximum step number 40,000.There is single and double-pulse mode, self-test function, phase place memory function, automatic half function of current.Drive electric source voltage AC220V.Two stepper motors connect two gear wheel metering pumps, and one of them is 15CC, and another is 30CC capacity.During real work, arrange A, two kinds of glue of B, content is set and comprise: glue proportion, proportioning, required glue gross weight, increment coefficient etc.Therefore selected TH765-MT touch-screen, supported the XC3-14T-E type PLC of high-speed pulse output.It is control core that native system adopts the prompt PLC of letter, and the open-loop control system that stepper motor, cylinder are executive component has realized the automatic control of two component A, the mixing of B glue automatic mixing.
As shown in Figure 1, be the application on glue pouring machine in of above-mentioned glue pouring machine control system.Glue pouring machine comprises the first accumulator 1, the second accumulator 2, the first gear wheel metering pump 3, the second gear wheel metering pump 4, the first stepper motor 5, the second stepper motor 6, mixed glue valve 9, static mixing tube 10, safety-valve 8, sebific duct 7 and above-mentioned glue pouring machine control system.
Disclosed is above only the application's a specific embodiment, but the application is not limited thereto.The changes that any person skilled in the art can think of, all should drop in the application's protection domain.
Claims (5)
1. a glue pouring machine control system, is characterized in that, comprises touch-screen, power supply, PLC, the first step actuator, the second step actuator, the first stepper motor, the second stepper motor, magnetic valve and indicator lamp;
Described touch-screen connects described PLC, and described touch-screen is at least provided with urgency to stop button, start button, stops key, starts encapsulating button, for transmit emergent stop signal/enabling signal/stop signal/beginning encapsulating signal to described PLC;
Described power supply is for powering to described control system;
Described PLC is used for receiving described transmission emergent stop signal/enabling signal/stop signal/beginning encapsulating signal, and according to corresponding signal carry out urgency stop processing/start and process/stop the processing of processings/encapsulating, after processing signals is sent to described the first step actuator/described the second step actuator/described magnetic valve/described indicator lamp;
Described the first step actuator and described the second step actuator are used for receiving described processing signals, and convert described processing signals to corresponding operation, described the first step actuator sends a signal of telecommunication to described the first stepper motor, and described the second step actuator sends a signal of telecommunication to described the second stepper motor;
Described the first stepper motor connects one and enters adhesive dispenser, described the second stepper motor connects a feeding device, described the first stepper motor receives after the signal of telecommunication of described the first step actuator, described in the signal of telecommunication is sent to, enters adhesive dispenser, realizes entering the control of adhesive dispenser; Described the second stepper motor receives after the signal of telecommunication of described the second step actuator, and the signal of telecommunication is sent to described feeding device, realizes the control to feeding device;
Described magnetic valve connects described PLC, and described magnetic valve is three-way magnetic valve, comprising the first route, the second route and the first outlet;
Described indicator lamp connects described PLC, and described indicator lamp is used to indicate current glue pouring system duty.
2. glue pouring machine control system according to claim 1, is characterized in that, described glue pouring machine also comprises an applying glue mouth, described in enter adhesive dispenser and connect described applying glue mouth by one first gear wheel metering pump; Described feeding device connects described applying glue mouth by one second gear wheel metering pump.
3. glue pouring machine control system according to claim 1, is characterized in that, described the first stepper motor and described the second stepper motor are the three-phase hybrid stepping motor that model is 110BYG350C.
4. glue pouring machine control system according to claim 3, is characterized in that, described the first step actuator and described the second stepping drive model are MS-3H110M.
5. a glue pouring machine, comprise the first accumulator, the second accumulator, the first gear wheel metering pump, the second gear wheel metering pump, the first stepper motor, the second stepper motor, mixed glue valve, static mixing tube, safety-valve, sebific duct, it is characterized in that, also comprise control system as claimed in claim 1 or 2 or 3 or 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420371905.5U CN203991132U (en) | 2014-07-07 | 2014-07-07 | Glue pouring machine control system and glue pouring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420371905.5U CN203991132U (en) | 2014-07-07 | 2014-07-07 | Glue pouring machine control system and glue pouring machine |
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| Publication Number | Publication Date |
|---|---|
| CN203991132U true CN203991132U (en) | 2014-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420371905.5U Expired - Fee Related CN203991132U (en) | 2014-07-07 | 2014-07-07 | Glue pouring machine control system and glue pouring machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104069983A (en) * | 2014-07-07 | 2014-10-01 | 苏州工业职业技术学院 | Potting machine control system and potting machine |
| CN107008619A (en) * | 2017-05-19 | 2017-08-04 | 合肥荣事达电子电器集团有限公司 | A kind of photovoltaic junction box automatic glue pouring system and glue-pouring method |
| CN111420844A (en) * | 2020-03-25 | 2020-07-17 | 南京精益通信息技术有限公司 | Control system and control method for electronic product production |
-
2014
- 2014-07-07 CN CN201420371905.5U patent/CN203991132U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104069983A (en) * | 2014-07-07 | 2014-10-01 | 苏州工业职业技术学院 | Potting machine control system and potting machine |
| CN107008619A (en) * | 2017-05-19 | 2017-08-04 | 合肥荣事达电子电器集团有限公司 | A kind of photovoltaic junction box automatic glue pouring system and glue-pouring method |
| CN111420844A (en) * | 2020-03-25 | 2020-07-17 | 南京精益通信息技术有限公司 | Control system and control method for electronic product production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20150707 |
|
| EXPY | Termination of patent right or utility model |