CN202942838U - Potting machine - Google Patents
Potting machine Download PDFInfo
- Publication number
- CN202942838U CN202942838U CN201220351878.6U CN201220351878U CN202942838U CN 202942838 U CN202942838 U CN 202942838U CN 201220351878 U CN201220351878 U CN 201220351878U CN 202942838 U CN202942838 U CN 202942838U
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- glue
- frame
- pump
- stopping valve
- pneumatic stopping
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Abstract
The utility model discloses a potting machine for double-liquid or multi-liquid potting. The potting machine comprises a frame, an electricity box arranged in the frame, and a motor arranged on three axes of the frame, wherein one side of the frame is provided with a glue water box for accommodating glue water barrels; a weight sensing device is arranged in the frame; a glue conveying pump is arranged in the frame; two pump bodies of the glue conveying pump are respectively connected to the glue water barrels through a pipeline; a glue outlet pipe of the two pump bodies is connected to a glue mixing device; an X-axis traveling device, a Y-axis traveling device and a Z-axis traveling device are arranged on the frame; the glue mixing device is fixed on the Z axis; an electric element for controlling operation of the whole system is arranged in the electricity box; and an operation interface capable of operating the whole system is arranged on the frame. By adoption of the structure, the glue water can be continuously conveyed at high pressure and constant flow, the phenomenon that the glue outlet is unstable and the glue is not discharged can be avoided, the glue water waste is greatly reduced, the phenomenon that the large-scale glue water is not dried and rework is required can be avoided, the phenomenon that the glue water is not dried is effectively reduced, and the production efficiency is improved.
Description
Technical field
The utility model relates to the glue pouring machine of a kind of biliquid or many liquid encapsulating, belongs to the liquid mixing equipment technical field.
Background technology
Epoxy resin, glue, the electronics silica gel supplied in the market, the two fluidity resin industrial chemicals such as PU casting glue, much to be mixed by two kinds of materials, in order to manufacture these two fluidities resin industrial chemicals, therefore the equipment that quantitative output mixes automatically appearred, it can satisfy two kinds of different components, different viscosities, the liquid of different specific weight mixes to be manufactured, although adopt this equipment can guarantee High-efficient Production, but but have following problem: the glue after 1, mixing is not done, cement ratio regular meeting over range; 2, the continuously unstable or not plastic emitting of plastic emitting during low discharge, the equipment that wherein adopts gear pump is that 0.6CC/S can not stablize output when following at flow, still can not guarantee the output of continuous constant flow although adopt plunger displacement pump can stablize output, therefore caused in process of production a large amount of wasting phenomenons, usually need the production of doing over again, waste the working time, caused the waste of production cost, reduced productivity ratio.
For above-mentioned problem, people try every possible means and prevent adhesive sticker, therefore adopt the gel quantity that strengthens B glue or adopt common plunger intermittently to supply the way of glue, and little but these methods all do not reach liquid viscosity, low discharge is large, and flow is the requirement of constant current plastic emitting continuously.
The utility model content
The technical problems to be solved in the utility model is to provide a kind of glue that can effectively reduce and does not do phenomenon, the glue pouring machine of enhancing productivity.
in order to solve the problems of the technologies described above, glue pouring machine of the present utility model, comprise frame, the electronic box that arranges in frame and be arranged on X-axis motor on frame, y-axis motor, the Z axis motor, one side of frame is provided with the glue case of placing the glue bucket, be provided with the weight sensing device that is fastened on the glue bottom of the barrel in frame, also be provided with a defeated glue pump that is formed by two pump housings in frame, two pump housings of defeated glue pump are connected on the glue bucket by pipeline respectively, the sebific duct that goes out of two pump housings of defeated glue pump is connected on glue blending device, the top of frame is provided with by the X-axis motor, y-axis motor, the motor-driven X-axis of Z axis, Y-axis, the Z axis running gear, glue blending device is fixed on Z axis, be provided with the electrical equipment of controlling the whole system operation in described electronic box, the frame top also is provided with the operation interface that can operate whole system.
Be provided with the balanced adjustment plate between described glue bucket and glue case.
Described glue bucket separates with the glue case and is independent fixing.
The described operation interface that can operate whole system is a touch-screen, and described touch-screen is fixed on frame by movable rod.
Be provided with single-chip microcomputer in weight sensing device, the two ends of single-chip microcomputer connect respectively conversion chip and communication chip; Be connected with the check weighing module on conversion chip, the voltage stabilizing chip is connected in the circuit that is comprised of single-chip microcomputer, communication chip, conversion chip, check weighing module and to circuit and carries out voltage stabilizing.
Described glue blending device comprises the brushless electric machine that is positioned at the top, the lower end of brushless electric machine is provided with year adhesive dispenser that is driven by brushless electric machine, be provided with pneumatic stopping valve between brushless electric machine and year adhesive dispenser, be provided with check valve on pneumatic stopping valve, described pneumatic stopping valve stirs connector by pneumatic stopping valve and is arranged on year adhesive dispenser; Adhesive dispenser comprised the multiple tooth axle of stirring on vertical direction in described year, and the surrounding that stirs multiple tooth axle is equipped with gear glue screw, and the multiple tooth axle of described stirring and pneumatic stopping valve stir between connector and be provided with corrugated sealing, and the outer race of corrugated sealing has the liquid separator; The lower surface of described year adhesive dispenser is provided with stirs the outlet conducting element, stirs on the outlet conducting element and is provided with the gas outlet pneumatic stopping valve.
described defeated glue pump comprises a duplex plunger pump, and two plungers of described duplex plunger pump are respectively by two different motor-driven, be provided with synchronous pulley on described motor, the ball screw that can together rotate with synchronous belt wheel is installed on synchronous pulley, described ball screw by one radially flexible jumper be connected with the plunger of duplex plunger pump, the pump housing of described plunger displacement pump is positioned at the radially plunger displacement pump mounting base installation of flexible jumper front end by one to be fixed, the front end of described Plunger pump body is provided with outlet pneumatic stopping valve and entrance pneumatic stopping valve, also be provided with one with the outlet of check valve on described outlet pneumatic stopping valve, directly be provided with the entrance that can suck glue on described entrance pneumatic stopping valve.
Described motor can be stepper motor or servomotor.
after adopting above-mentioned structure, defeated glue pump due to the double plunger structure that arranges, can high pressure, constant current, continuously, feed flow 0.05CC/S～15CC/S, viscosity is less than 100 glue, the plastic emitting that has occurred when having avoided using viscosity less than 100 glue is unstable, not plastic emitting, or flow is less than the unsettled phenomenon of 6CC/S plastic emitting, plastic emitting speed is regulated from 0.05CC/S～15CC/S no longer with revising defeated glue pump motor operating parameters, output 1000g glue plastic emitting error is not more than 20g, greatly reduced the glue waste, consumption exceeds the phenomenon of ratio, glue surplus in the glue bucket is accurate to 1g/20kg and 0.5g/5kg, also can detect proportional error in the time of plastic emitting 0.05CC/S, avoiding occurring typical products in mass production glue does not do and wants anti-work, effectively reduce glue and do not done phenomenon, improved production efficiency.
Description of drawings
Fig. 1 is the overall structure schematic diagram of the utility model glue pouring machine;
Fig. 2 is the overall structure schematic diagram of the utility model glue pouring machine weight sensing device;
Fig. 3 is the internal structure schematic diagram of the utility model glue pouring machine weight sensing device;
Fig. 4 is the syndeton schematic diagram of the defeated glue pump of the utility model glue pouring machine and glue blending device;
Fig. 5 is the utility model glue pouring machine glue blending device and the syndeton schematic diagram that carries adhesive dispenser;
Fig. 6 is the defeated glue pump structure of the utility model glue pouring machine schematic diagram.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model glue pouring machine is described in further detail.as shown in the figure, comprise frame 1, the electronic box 2 of frame 1 interior setting and be arranged on X-axis motor 3, y-axis motor 4, Z axis motor 5 on frame 1, one side of frame 1 is provided with the glue case 7 of placing glue bucket 6, glue bucket 6 separates with glue case 7 and is independent fixing, glue bucket and frame 1 are separated, be provided with the balanced adjustment plate between glue bucket 6 and glue case 7, be provided with the weight sensing device 8 that is fastened on glue bucket 6 bottoms in frame 1, the glue bucket separates with frame 1, the vibration that produces when avoiding the walking of XYZ axle, affect the precision of weight sensing device, also be provided with a defeated glue pump 9 that is formed by two pump housings in frame 1, two pump housings of defeated glue pump 9 are connected on two glue buckets 6 by pipeline 20 respectively, the sebific duct 19 that goes out of two pump housings of defeated glue pump 9 is connected on glue blending device 18, the top of frame 1 is provided with by X-axis motor 3, y-axis motor 4, the X-axis that Z axis motor 5 drives, Y-axis, the Z axis running gear, glue blending device 18 is fixed on Z axis, be provided with the electrical equipment of controlling the whole system operation in electronic box 2, frame 1 top also is provided with the operation interface 11 that can operate whole system, the operation interface 11 that can operate whole system is a touch-screen, and described touch-screen is fixed on frame 1 by movable rod.
Be provided with single-chip microcomputer 16 in weight sensing device 8, the two ends of single-chip microcomputer 16 connect respectively conversion chip 14 and communication chip 15; Be connected with check weighing module 13 on conversion chip 14, voltage stabilizing chip 10 is connected in the circuit that is comprised of single-chip microcomputer 16, communication chip 15, conversion chip 14, check weighing module 13 and to circuit and carries out voltage stabilizing.Check weighing module 13, conversion chip 14, communication chip 15, voltage stabilizing chip 10 all is mounted in the bottom of glue bucket, make the short as far as possible lead-in wire of 0-10MV signal that the check weighing module is sent receive on conversion chip 14, again by communication chip 15, the numerical value of conversion chip 14 is passed go to go in control system, greatly reduce the loss of check weighing signal, adopt again DC-DC power isolation module 1500V, communication chip 15 isolation module 1500V, make the isolation of power supply and communication and main circuit, be subject to the main circuit interference thereby greatly reduce the check weighing module, strengthen the check weighing precision.
defeated glue pump 9 comprises a duplex plunger pump, and two plungers 28 of duplex plunger pump are driven by two different motors 29 respectively, be provided with synchronous pulley 30 on motor 29, the ball screw 31 that can together rotate with synchronous belt wheel is installed on synchronous pulley 30, ball screw 31 by one radially flexible jumper 32 be connected with the plunger 28 of duplex plunger pump, the pump housing 33 of plunger displacement pump is positioned at radially plunger displacement pump mounting base 34 installations of flexible jumper 32 front ends by one to be fixed, the front end of described Plunger pump body 33 is provided with outlet pneumatic stopping valve 35 and entrance pneumatic stopping valve 36, also be provided with one with the outlet 38 of check valve 37 on outlet pneumatic stopping valve 35, directly be provided with the entrance 39 that can suck glue on entrance pneumatic stopping valve 36, wherein motor 29 can be stepper motor, also can be servomotor, its operation principle is: two stepper motors or servomotor drive respectively ball screw 31 and promote 28 work of two plungers, follow according to plunger displacement pump energy High voltage output, therefore can extrude low-viscosity (mobile) liquid, stepper motor or driven by servomotor ball screw 31 can be done the constant speed rectilinear motion, two stepper motors or servomotor are controlled by system and can be allowed a motor turn linearity from 100 within the same time to decelerate to 0 then another motor also turns linearity from 0 simultaneously accelerates to 100 and turn, also equal 100 when making the rotating speed addition of two motors and turn, the amount of exporting when namely promoting plunger is constant, radially flexible jumper 32 can be revised the warp-wise deviation, and entrance pneumatic stopping valve 36 and outlet pneumatic stopping valve 35 can end high-pressure fluid, and check valve 37 can prevent liquid backflow.
During use:
before use, at first open the entrance pneumatic stopping valve 36 of two plunger displacement pumps, close the outlet pneumatic stopping valve 35 of two plunger displacement pumps, two motors that reset make two plunger displacement pumps suck glue, the plunger displacement pump stroke stops motor when arriving maximum, after stopping, opening by motor the outlet pneumatic stopping valve 35 of two plunger displacement pumps, close the entrance pneumatic stopping valve 36 of two plunger displacement pumps, wait for defeated glue instruction, wherein first plunger first moves when defeated glue instruction arrives, first plunger motion reduces speed now during to certain stroke, second plunger motion of starting when first plunger reduces speed now, after stopping, first plunger motion closes the border outlet pneumatic stopping valve 35, open entrance pneumatic stopping valve 36, suck fast glue, close the border entrance pneumatic stopping valve 36 after being filled glue, open outlet pneumatic stopping valve 35 and begin to wait for that second plunger slows down, second plunger motion reduces speed now during to certain stroke, when reducing speed now, second plunger start first plunger motion, after stopping, second plunger motion close the border outlet pneumatic stopping valve 35, open entrance pneumatic stopping valve 36, suck fast glue, close the border entrance pneumatic stopping valve 36 after being filled glue, open outlet pneumatic stopping valve 35 and begin to wait for that second plunger slows down, two plunger displacement pump alternations, check valve 37 is when the 35 Push And Release conversion of outlet pneumatic stopping valve, prevent liquid backflow, make it reach constant current, continuous plastic emitting.
Claims (8)
1. glue pouring machine, comprise frame (1), the electronic box (2) that arranges in frame (1) and be arranged on X-axis motor (3) on frame (1), y-axis motor (4), Z axis motor (5), it is characterized in that: a side of described frame (1) is provided with the glue case (7) of placing glue bucket (6), be provided with the weight sensing device (8) that is fastened on glue bucket (6) bottom in described frame (1), also be provided with a defeated glue pump (9) that is formed by two pump housings in described frame (1), two pump housings of described defeated glue pump (9) are connected on glue bucket (6) by pipeline (20) respectively, the sebific duct (19) that goes out of two pump housings of described defeated glue pump (9) is connected on glue blending device (18), the top of described frame (1) is provided with by X-axis motor (3), y-axis motor (4), the X-axis that Z axis motor (5) drives, Y-axis, the Z axis running gear, described glue blending device (18) is fixed on Z axis, be provided with the electrical equipment of controlling the whole system operation in described electronic box (2), described frame (1) top also is provided with the operation interface (11) that can operate whole system.
2. according to glue pouring machine claimed in claim 1, it is characterized in that: be provided with the balanced adjustment plate between described glue bucket (6) and glue case (7).
3. according to glue pouring machine claimed in claim 1, it is characterized in that: described glue bucket (6) separates with glue case (7) and is independent fixing.
4. according to glue pouring machine claimed in claim 1, it is characterized in that: the described operation interface (11) that can operate whole system is a touch-screen, and described touch-screen is fixed on frame (1) by movable rod.
5. according to glue pouring machine claimed in claim 1, it is characterized in that: be provided with single-chip microcomputer (16) in described weight sensing device (8), the two ends of single-chip microcomputer (16) connect respectively conversion chip (14) and communication chip (15); Be connected with check weighing module (13) on conversion chip (14), voltage stabilizing chip (10) is connected in the circuit that is comprised of single-chip microcomputer (16), communication chip (15), conversion chip (14), check weighing module (13) and circuit is carried out voltage stabilizing.
6. according to glue pouring machine claimed in claim 1, it is characterized in that: described glue blending device (18) comprises the brushless electric machine (12) that is positioned at the top, the lower end of brushless electric machine (12) is provided with year adhesive dispenser (17) that is driven by brushless electric machine, be provided with pneumatic stopping valve (21) between brushless electric machine (12) and year adhesive dispenser (17), be provided with check valve (22) on pneumatic stopping valve (21), described pneumatic stopping valve (21) stirs connector (23) by pneumatic stopping valve and is arranged on year adhesive dispenser (17), described year adhesive dispenser (17) comprise the multiple tooth axle of stirring (24) on vertical direction, the surrounding that stirs multiple tooth axle (24) is equipped with gear glue screw (28), the multiple tooth axle of described stirring (24) and pneumatic stopping valve stir between connector (23) and are provided with corrugated sealing (25), and the outer race of corrugated sealing (25) has liquid separator (40), described year adhesive dispenser (17) the lower surface be provided with and stir outlet conducting element (26), stir on outlet conducting element (26) and be provided with gas outlet pneumatic stopping valve (27).
7. according to glue pouring machine claimed in claim 1, it is characterized in that: described defeated glue pump (9) comprises a duplex plunger pump, and two plungers (28) of described duplex plunger pump are driven by different two motors (29) respectively, be provided with synchronous pulley (30) on described motor (29), the ball screw (31) that can together rotate with synchronous belt wheel is installed on synchronous pulley (30), described ball screw (31) by one radially flexible jumper (32) be connected with the plunger (28) of duplex plunger pump, the pump housing of described plunger displacement pump (33) is positioned at radially plunger displacement pump mounting base (34) installation of flexible jumper (32) front end by one to be fixed, the front end of described Plunger pump body (33) is provided with outlet pneumatic stopping valve (35) and entrance pneumatic stopping valve (36), also be provided with an outlet with check valve (37) (38) on described outlet pneumatic stopping valve (35), directly be provided with the entrance (39) that can suck glue on described entrance pneumatic stopping valve (36).
8. according to glue pouring machine claimed in claim 7, it is characterized in that: described motor (29) can be stepper motor, also can be servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220351878.6U CN202942838U (en) | 2012-07-19 | 2012-07-19 | Potting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220351878.6U CN202942838U (en) | 2012-07-19 | 2012-07-19 | Potting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202942838U true CN202942838U (en) | 2013-05-22 |
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ID=48418554
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220351878.6U Expired - Fee Related CN202942838U (en) | 2012-07-19 | 2012-07-19 | Potting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202942838U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105771784A (en) * | 2014-12-24 | 2016-07-20 | 重庆鑫仕达包装设备有限公司 | A half-blockage preventing glue mixer |
| CN106040029A (en) * | 2016-07-14 | 2016-10-26 | 无锡意凯自动化技术有限公司 | Laboratory-type vacuum homogenizing and emulsifying machine |
| CN110124942A (en) * | 2019-05-14 | 2019-08-16 | 奇瑞商用车（安徽）有限公司 | A kind of windshield glue feeder |
| CN110640984A (en) * | 2018-06-26 | 2020-01-03 | 河南平高通用电气有限公司 | Injection molding machine and injection speed control method |
-
2012
- 2012-07-19 CN CN201220351878.6U patent/CN202942838U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105771784A (en) * | 2014-12-24 | 2016-07-20 | 重庆鑫仕达包装设备有限公司 | A half-blockage preventing glue mixer |
| CN106040029A (en) * | 2016-07-14 | 2016-10-26 | 无锡意凯自动化技术有限公司 | Laboratory-type vacuum homogenizing and emulsifying machine |
| CN110640984A (en) * | 2018-06-26 | 2020-01-03 | 河南平高通用电气有限公司 | Injection molding machine and injection speed control method |
| CN110124942A (en) * | 2019-05-14 | 2019-08-16 | 奇瑞商用车（安徽）有限公司 | A kind of windshield glue feeder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130522 Termination date: 20140719 |
|
| EXPY | Termination of patent right or utility model |