CN203875186U - High-speed synchronous cutting and punching system - Google Patents
High-speed synchronous cutting and punching system Download PDFInfo
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- CN203875186U CN203875186U CN201320822351.1U CN201320822351U CN203875186U CN 203875186 U CN203875186 U CN 203875186U CN 201320822351 U CN201320822351 U CN 201320822351U CN 203875186 U CN203875186 U CN 203875186U
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- 238000004080 punching Methods 0.000 title claims abstract description 43
- 238000005520 cutting process Methods 0.000 title claims abstract description 37
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 6
- 230000009471 action Effects 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000007547 defect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000004087 circulation Effects 0.000 description 2
- 230000001839 systemic circulation Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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Abstract
The utility model discloses a high-speed synchronous cutting and punching system which helps to overcome the defect that a current keel off-line punching production mode has low efficiency. The system comprises a measuring mechanism, a tracking mechanism, a sawing/cutting table and a punching mechanism. The measuring mechanism is used for measuring feeding speed and feeding lengths of keels. The tracking mechanism is used for emitting a starting signal to the sawing/cutting table when the feeding length of each keel is measured to reach the starting position of the pre-set length by the measuring mechanism and is also used for emitting a cutting signal to the sawing/cutting table when moving speed of the sawing/cutting table is consistent with feeding speed. The sawing/cutting table starts to move and accelerate according to the starting signal and executes cutting operation according to the cutting signal and decelerates to stop moving after cutting operation is finished. The punching mechanism is used for punching the keels during a feeding process of the keels. The embodiment of the high-speed synchronous cutting and punching system is directly applied to punching operation to a production line so that production efficiency is improved.
Description
Technical field
The utility model relates to a kind of cut-out and punching system, relates in particular to a kind of high-speed synchronous and cuts off and punching system.
Background technology
Existing keel production process be the online production that first completes keel, and then off-line carries out punching to keel.This mode of production, inefficiency and qualification rate are low.
Utility model content
Technical problem to be solved in the utility model is the deficiency that overcomes current keel off-line punching mode of production inefficiency.
In order to solve the problems of the technologies described above, the utility model provides a kind of high-speed synchronous to cut off and punching system, and this system comprises measuring mechanism (10), follows the trail of mechanism (20), saws/cut platform (30) and punch mechanism, wherein:
Described measuring mechanism (10), charging rate and the charging length of measurement keel;
Described tracking mechanism (20), when the charging length that described measuring mechanism (10) measures described keel reaches the start bit of preset length, to described saw/cut platform (30), send enabling signal, when the translational speed of described saw/cut platform (30) is identical with described charging rate, to described saw/cut platform (30), sends and cut signal;
Described saw/cut platform (30), starts to move and accelerate according to described enabling signal, according to the described signal that cuts, carry out and to cut action, and described be decelerated to after cutting action executing stop mobile;
Punch mechanism carries out punching to described keel in described keel fill process.
Preferably, this system comprises:
The test desk of described measuring mechanism (10) is installed.
Preferably, described saw/cut is provided with cutting knife (40) on platform (30), described saw/cut platform (30) according to described in cut described in signal controlling cutting knife (40) and cut action described in carrying out.
Preferably, described saw/cut is provided with feed magnetic valve and withdrawing magnetic valve on platform (30), the feed operation of cutting knife (40) described in described feed solenoid control, the withdrawing operation of cutting knife (40) described in described withdrawing solenoid control.
Preferably, described saw/cut platform (30) to accelerate according to S curve.
Preferably, described saw/cutting platform (30) slows down according to S curve.
Preferably, described punch mechanism includes tracing positioning apparatus, and when the punching on described keel is not equidistant, described tracing positioning apparatus carries out automatic tracing according to controlling curve to position, hole.
Compared with prior art, when the application's embodiment can guarantee keel online production, can carry out in the lump controllability and the uniformity of punching position, directly on production line, carry out punching operation, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the organigram of the cut-out of the embodiment of the present application high-speed synchronous and punching system.
The specific embodiment
Below with reference to drawings and Examples, describe embodiment of the present utility model in detail, to the utility model, how application technology means solve technical problem whereby, and the implementation procedure of reaching technique effect can fully understand and implement according to this.Each feature in the embodiment of the present application and embodiment is the mutually combining under prerequisite of not conflicting mutually, all within protection domain of the present utility model.
As shown in Figure 1, the high-speed synchronous of the embodiment of the present application is cut off and punching system, mainly comprises measuring mechanism 10, follows the trail of mechanism 20, saws/cut platform 30 and punch mechanism (not shown).
Measuring mechanism 10, includes original position Accreditation Waiting Area, accelerating region, synchronization zone and deceleration area, measures charging rate and the charging length of keel.
Follow the trail of mechanism 20, be connected with measuring mechanism 10, when the charging length that measuring mechanism 10 measures keel reaches preset length, to described saw/cut platform 30 to send enabling signals, control is sawed/is cut platform 30 and starts and accelerate.When the translational speed of sawing/cutting platform 30 is identical with charging rate, saw/cut platform 30 and reach and synchronize with the motion of keel, now to sawing/cut platform 30 transmissions, cut signal.
Saw/cut platform 30, cutting knife 50 is installed, and drive cutting knife 40 to move together, according to cutting signal controlling cutting knife 40, carry out and cut action to cut keel, and after cutting action executing, be decelerated to stop mobile.
Punch mechanism carries out punching to keel in keel fill process.
The high-speed synchronous of the embodiment of the present application is cut off and punching system, also comprises the test desk (not shown) that installs and measures mechanism 10.
In the application's embodiment, to cutting and punching of keel, all in keel traveling process, dynamically complete, so measuring mechanism 10, follow the trail of mechanism 20, controlling organization 30 and saw/cut platform 30 etc. and can be referred to as to cut part, punch mechanism etc. can be referred to as punching part.
The application's embodiment, in running, cuts part and completes after a circulation self-return, and punching part also just returns zero-bit and waits for that next follows bad operation.When framing signal starts, punching part has started inner partial circulating by the cam cycle curve of oneself and has carried out punching.After cutting part and completing keel and cut off, punching part is carried out systemic circulation again.Location between keel and keel and skew are systemic circulation.The control signal source that punching part is identical with cutting partial common.
In the application's embodiment, punch mechanism includes tracing positioning apparatus.Punching operation on every keel is an inner partial circulating of punching part, the punching operation on corresponding keel.After on every keel, all punchings complete, the inside partial circulating of punching completes.If the punching on keel is not equidistant, the tracing positioning apparatus in punch mechanism carries out automatic tracing according to controlling curve to position, hole, so that punching position is offset.
In addition, cut with punching according to the automatic variation of line speed, its acceleration is also automatic adaptation.Guarantee cuts fixed length and punching is equidistant like this, and the length of last every keel of guarantee is with to open room consistent.
In the application's embodiment, saw/cut feed magnetic valve and withdrawing magnetic valve are installed on platform 30, adopt the feed operation of feed solenoid control cutting knife 40, adopt the withdrawing operation of withdrawing solenoid control cutting knife 40.
In the application's a actual case, adopt motion controller as control core, adopt touch-screen to carry out man-machine exchange, adopt servomotor as executing agency, realized accordingly the accurate control of cutting.In the electric cam motion of motion controller, definition X-axis is from axle, and encoder power shaft is main shaft, after the relation (being referred to as cam table) defining between principal and subordinate's axle, from axle, according to the curve of definition, follows motion of main shaft.The differential encoder of the A/B phase that measuring mechanism comprises coaxial connection one 2500 lines is the main shaft in electric cam motion.In the application's embodiment, follow the trail of mechanism and consist predominantly of servomotor and transmission mechanism, be in electric cam motion from axle.
In the application's embodiment, obtaining main spindle's has several different methods.First method is to adopt imaginary axis, calculates accurately simple.Second method is to obtain from spindle encoder or servo pulse, and spindle encoder signal is processed.The third method is to obtain from measuring encoder.After obtaining code device signal, be converted into main spindle's.
In the application's embodiment, realize the engagement of principal and subordinate's axle, be actually the relation (being referred to as cam table) between definition principal and subordinate axle.Cam table has two kinds of method statements, and the first is the point-to-point relation that adopts X, Y; The second is the functional relation that adopts both.It is according to the corresponding relation between points measuring in real work that the obtaining of cam table also has number of ways, the first, and the second is the canonical function relation according to principal and subordinate's axle.Cam table can define a plurality of cam curves.Relation according to the position of main shaft, just can obtain the position from axle after determining and realizing.In motion controller, the relation curve between principal and subordinate's axle both can also can generate automatically by manual generation.
In the application's embodiment, saw/cut platform and can accelerate according to S curve, can also slow down according to S curve.In the application's embodiment, saw/cut platform when execution cuts action, keep constant with the relative position of keel.
In the application's embodiment, cutting with punching is that on-line synchronous is carried out, and two behaviors had both contacted and controlled separately from each other.In production control process, be to cut after subpunch.In order to guarantee each punching on every keel position consistency on every keel, chain control has been done in these two independent cam curves circulations of the application's embodiment.
Although the disclosed embodiment of the utility model as above, the embodiment that described content only adopts for ease of understanding the utility model, not in order to limit the utility model.Those of skill in the art under any the utility model; do not departing under the prerequisite of the disclosed spirit and scope of the utility model; can in the form of implementing and details, carry out any modification and variation; but scope of patent protection of the present utility model, still must be as the criterion with the scope that appending claims was defined.
Claims (7)
1. high-speed synchronous is cut off and a punching system, it is characterized in that, this system comprises measuring mechanism (10), follows the trail of mechanism (20), saws/cut platform (30) and punch mechanism, wherein:
Described measuring mechanism (10), charging rate and the charging length of measurement keel;
Described tracking mechanism (20), when the charging length that described measuring mechanism (10) measures described keel reaches the start bit of preset length, to described saw/cut platform (30), send enabling signal, when the translational speed of described saw/cut platform (30) is identical with described charging rate, to described saw/cut platform (30), sends and cut signal;
Described saw/cut platform (30), starts to move and accelerate according to described enabling signal, according to the described signal that cuts, carry out and to cut action, and described be decelerated to after cutting action executing stop mobile;
Punch mechanism carries out punching to described keel in described keel fill process.
2. system according to claim 1, is characterized in that, this system comprises:
The test desk of described measuring mechanism (10) is installed.
3. system according to claim 1, is characterized in that:
Described saw/cut is provided with cutting knife (40) on platform (30), described saw/cut platform (30) according to described in cut described in signal controlling cutting knife (40) and cut action described in carrying out.
4. system according to claim 3, is characterized in that:
Described saw/cut is provided with feed magnetic valve and withdrawing magnetic valve on platform (30), the feed operation of cutting knife (40) described in described feed solenoid control, the withdrawing operation of cutting knife (40) described in described withdrawing solenoid control.
5. system according to claim 1, is characterized in that:
Described saw/cut platform (30) to accelerate according to S curve.
6. system according to claim 1, is characterized in that:
Described saw/cutting platform (30) slows down according to S curve.
7. system according to claim 1, is characterized in that:
Described punch mechanism includes tracing positioning apparatus, and when the punching on described keel is not equidistant, described tracing positioning apparatus carries out automatic tracing according to controlling curve to position, hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320822351.1U CN203875186U (en) | 2013-12-12 | 2013-12-12 | High-speed synchronous cutting and punching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320822351.1U CN203875186U (en) | 2013-12-12 | 2013-12-12 | High-speed synchronous cutting and punching system |
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| Publication Number | Publication Date |
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| CN203875186U true CN203875186U (en) | 2014-10-15 |
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| CN201320822351.1U Expired - Fee Related CN203875186U (en) | 2013-12-12 | 2013-12-12 | High-speed synchronous cutting and punching system |
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| CN (1) | CN203875186U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841789A (en) * | 2015-05-14 | 2015-08-19 | 北新集团建材股份有限公司 | On-line punching wall light steel keel collection frame device |
| CN104841788A (en) * | 2015-05-14 | 2015-08-19 | 北新集团建材股份有限公司 | Online punching wall light steel keel collection frame device |
| CN105437353A (en) * | 2015-03-25 | 2016-03-30 | 闫战勇 | Edge sealing and punching synchronous method and punching device |
| CN106270743A (en) * | 2015-05-15 | 2017-01-04 | 北新集团建材股份有限公司 | A kind of Os Draconis clipping apparatus and Os Draconis cold-rolling mill |
| CN106334751A (en) * | 2016-08-29 | 2017-01-18 | 厦门正黎明冶金机械有限公司 | Multifunctional forming machine for light steel keel |
| CN107030180A (en) * | 2016-02-04 | 2017-08-11 | 北新集团建材股份有限公司 | A kind of keel hole-punching method and device and keel cold-rolling mill |
| CN107716585A (en) * | 2017-09-19 | 2018-02-23 | 四川驰腾建筑劳务有限公司 | One kind building climbing frame walkway board processing unit (plant) |
| CN110000273A (en) * | 2019-04-17 | 2019-07-12 | 深圳吉阳智能科技有限公司 | A kind of pole piece trimming device and flaking method |
| CN110653263A (en) * | 2019-10-14 | 2020-01-07 | 太仓北新建材有限公司 | Keel on-line punching continuous production equipment and method |
-
2013
- 2013-12-12 CN CN201320822351.1U patent/CN203875186U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105437353A (en) * | 2015-03-25 | 2016-03-30 | 闫战勇 | Edge sealing and punching synchronous method and punching device |
| CN105437353B (en) * | 2015-03-25 | 2018-03-16 | 四川博瑞威尔智能设备有限公司 | A kind of edge sealing synchronization drilling method and perforating device |
| CN104841789A (en) * | 2015-05-14 | 2015-08-19 | 北新集团建材股份有限公司 | On-line punching wall light steel keel collection frame device |
| CN104841788A (en) * | 2015-05-14 | 2015-08-19 | 北新集团建材股份有限公司 | Online punching wall light steel keel collection frame device |
| CN106270743A (en) * | 2015-05-15 | 2017-01-04 | 北新集团建材股份有限公司 | A kind of Os Draconis clipping apparatus and Os Draconis cold-rolling mill |
| CN106270743B (en) * | 2015-05-15 | 2018-07-27 | 北新集团建材股份有限公司 | A kind of keel clipping apparatus and keel cold-rolling mill |
| CN107030180A (en) * | 2016-02-04 | 2017-08-11 | 北新集团建材股份有限公司 | A kind of keel hole-punching method and device and keel cold-rolling mill |
| CN106334751A (en) * | 2016-08-29 | 2017-01-18 | 厦门正黎明冶金机械有限公司 | Multifunctional forming machine for light steel keel |
| CN107716585A (en) * | 2017-09-19 | 2018-02-23 | 四川驰腾建筑劳务有限公司 | One kind building climbing frame walkway board processing unit (plant) |
| CN110000273A (en) * | 2019-04-17 | 2019-07-12 | 深圳吉阳智能科技有限公司 | A kind of pole piece trimming device and flaking method |
| CN110000273B (en) * | 2019-04-17 | 2023-08-25 | 深圳吉阳智能科技有限公司 | Pole piece cutting device and pole piece manufacturing method |
| CN110653263A (en) * | 2019-10-14 | 2020-01-07 | 太仓北新建材有限公司 | Keel on-line punching continuous production equipment and method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141015 |