CN203804544U - Automatic LED socket adapter assembly machine adopting robot - Google Patents
Automatic LED socket adapter assembly machine adopting robot Download PDFInfo
- Publication number
- CN203804544U CN203804544U CN201420155894.7U CN201420155894U CN203804544U CN 203804544 U CN203804544 U CN 203804544U CN 201420155894 U CN201420155894 U CN 201420155894U CN 203804544 U CN203804544 U CN 203804544U
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Abstract
The utility model provides an automatic LED socket adapter assembly machine adopting a robot, and belongs to the technical field of automatic assembly adopting the robot. On an IV large green piece/two large springs/small green piece assembling station of the automatic LED socket adapter assembly machine adopting the robot, the robot is fixed in the center, a large green piece vibration disk is arranged on the right side, a small green piece vibration disk is arranged on the left side, a large spring vibration disk is arranged on the back side, a double-row conveying belt is arranged on the front side, a plurality of pallet jigs are placed on the double-row conveying belt, a large green piece spring clamping jaw and a small green piece clamping jaw are mounted at the front end of the robot, and all assembly work including material taking, positioning, detecting and compressing of the large green piece, the small green piece and the large springs on the IV large green piece/two large springs /the small green piece assembling station is automatically finished under the matching of various detection switches and cylinders. The assembly machine is simple and practical in structure and high in use reliability, both hands of an operator are liberated, manpower is greatly saved, repeated mechanical manual labor can be replaced, the operation space is reduced, the product quality is guaranteed, and the production efficiency is improved.
Description
Technical field
The utility model relates to a kind of LED socket adaptor robot automatic assembling, belongs to the technical field by robot automatic Composition.
Background technology
At present in process of production, to the assembling of LED socket adaptor, still adopt the mode of handwork, artificial long-time repeatability, mechanicalness work, easily fatigue is made mistakes, and production capacity is low.
Summary of the invention
In view of there is above-mentioned shortcoming and technical deficiency in handwork, the utility model provides a kind of LED socket adaptor robot automatic assembling and method of work thereof, adopts robot to carry out each component automatic Composition, reaches human-saving, ensure product quality, enhance productivity.
The technical solution adopted in the utility model is: a kind of LED socket adaptor robot automatic assembling, by following operation successively annular array: artificial loading station, I dress powder part 1 station, II dress powder part 2 stations, III dress little spring station, large 2/little green the station of green/big spring of IV dress, V capping station, VI lock screw station and VII resistance test station, being arranged on workspace on shaped steel support body protects the upper left corner above touch-screen is housed, tri coloured lantern is equipped with on top, and be furnished with independently regulator cubicle and atmospheric control, on conveyer belt pallet, place tool; On large 2/little green the station of green/big spring of described IV dress, robot is fixed on central authorities, and right side is large green vibrating disk, and left side is little green vibrating disk, and rear side is big spring vibrating disk, and front side is biserial conveyer belt, places multiple pallet tools on conveyer belt; Robot front end is provided with two cover handgrips, and a set of is large green spring jaw, and another set of is little green jaw, and a compression cylinder is installed in large green spring jaw side; In the discharging opening front side of little green vibrating disk, between little green vibrating disk and robot, be provided with the first support of welded-steel plate construction, little green discharging cylinder and little green the sense switch that puts in place are installed above; In the discharging opening front side of spring vibration Moving plate, the right side of robot, is provided with the second support of welded-steel plate construction, and spring sense switch and spring separation cylinder are fixed on the second support; In the discharging opening front side of large green vibrating disk, be provided with the 3rd support, the right side of the 3rd support, fixing large green lift cylinder and large green sense switch are installed, large green fixing large green discharging cylinder above lift cylinder, the left side of large green lift cylinder, fixing spring is installed cylinder.
The beneficial effects of the utility model are: on large 2/little green the station of green/big spring of IV dress of this LED socket adaptor robot automatic assembling, robot is fixed on central authorities, right side is large green vibrating disk, left side is little green vibrating disk, rear side is big spring vibrating disk, front side is biserial conveyer belt, on biserial conveyer belt, place multiple pallet tools, robot front end is installed large green spring jaw and little green jaw, under the cooperation of various sense switches and cylinder, assemble, automatically complete large green on large 2/little green the station of green/big spring of IV dress, whole assembly workings of little green and big spring, comprise feeding, location, detect and compress.This kludge is simple and practical, and the reliability of use is high, has liberated operator's both hands, has greatly saved manually, can substitute the mechanicalness manual labor of repetition, reduces working space, has ensured product quality, has improved production efficiency.
Brief description of the drawings
Below in conjunction with accompanying drawing, illustrate with embodiment.
Fig. 1 is the large green/spring of IV dress and little green station front view.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is little green enlarged drawing is installed.
Fig. 4 is large green front view is installed.
Fig. 5 is large green left view is installed.
In figure: 1, robot, 2, large green vibrating disk, 3, little green vibrating disk, 4, big spring vibrating disk, 5, large green spring jaw, 6, little green jaw, 7, little green discharging cylinder, 8, little green sense switch, 9, the first support, 10, spring sense switch, 11, spring separation cylinder, 12, spring fitting cylinder, 13, the second support, 14, the 3rd support, 15, large green discharging cylinder, 16, large green lift cylinder, 17, compression cylinder, 18, large green sense switch, 19, limiting cylinder, 20, biserial conveyer belt, 21, pallet tool.
Detailed description of the invention
The IV that Fig. 1,2,3,4,5 shows LED socket adaptor robot automatic assembling fills equipment structure chart on large 2/little green station of green/big spring.
LED socket adaptor robot automatic assembling, frame structure taking steel welding junctor as support body, be arranged on the biserial band cycloconveyor belt of the high transfer position precision on support body, closely orderly project organization and layout, by following operation successively annular array: artificial loading station, I dress powder part 1 station, II dress powder part 2 stations, III dress little spring station, the large green/spring of IV dress and little green station, V capping station, VI lock screw station, VII resistance test station, each station is effectively integrated on the biserial band cycloconveyor belt of described high transfer position precision, workspace protection is arranged on shaped steel support body, touch-screen is equipped with in the upper left corner above of workspace protection, on protection top, workspace, tri coloured lantern is housed, and be furnished with independently regulator cubicle and atmospheric control.LED socket adaptor is assembled by 14 components of size, only just can complete whole assemblings with an equipment.Each station on conveyer belt is accurately located, and on conveyer belt pallet, places tool, and the shape that tool is pressed LED socket adaptor adopts profiling to make, and when component assembling, ensures that position and shape precision are high.
On the large green/spring of IV dress and little green station, robot 1 is fixed on central authorities, and right side is large green vibrating disk 2, and left side is little green vibrating disk 3, and rear side is big spring vibrating disk 4, and front side is biserial conveyer belt 20, places multiple pallet tools 21 on conveyer belt.
Robot 1 front end is provided with two cover handgrips, and a set of is large green spring jaw 5, and another set of is little green jaw 6, and a compression cylinder 17 is installed in large green spring jaw 5 sides.
In the discharging opening front side of little green vibrating disk 3, between little green vibrating disk 3 and robot 1, be provided with the first support 9 of welded-steel plate construction, little green discharging cylinder 7 and little green the sense switch 8 that puts in place are installed above; In the discharging opening front side of spring vibration Moving plate 4, the right side of robot 1, is provided with the second support 13 of welded-steel plate construction, and spring sense switch 10 and spring separation cylinder 11 are fixed on the second support 13.
In the discharging opening front side of large green vibrating disk 2, be provided with the 3rd support 14, the right side of the 3rd support 14, fixing large green lift cylinder 16 and large green sense switch 18 are installed, large green lift cylinder 16 be fixing large green discharging cylinder 15 above, the left side of large green lift cylinder 16, fixing spring is installed cylinder 12.
The method of work of described LED socket adaptor robot automatic assembling is:
(a) pallet tool 21 is transported to large green by biserial conveyer belt 20 station is installed, pallet tool 21 stops, large green vibrating disk 2 shakes and sends out large green, large green sense switch 18 detects after large green, large green lift cylinder 16 rises, and green short transverse raises and put in place greatly, and large green discharging cylinder 15 stretches out afterwards, shift large green level onto position, wait for spring;
(b) simultaneously big spring vibrating disk 4 is also sent out spring vibration, and spring sense switch 10 detects after spring, and spring separation cylinder 11 is stretched out to the right, first a spring is separated, and then spring fitting cylinder 12 stretches out forward, by spring fitting in large green;
(c) robot 1 moves, and large green spring jaw 5 grippings are equipped with large green of spring, and limiting cylinder 19 is accurately spacing, is placed on the product drain pan on pallet tool 21, and compression cylinder 17 falls, and large green of being equipped with spring is pressed in product drain pan;
(d) biserial conveyer belt 20 is moved to the left, and pallet tool 21 is transported on little green installation position.After pallet tool 21 detects and puts in place, pallet tool 21 stops, little green vibrating disk 3 shakes and sends out little green, little green sense switch 8 detects after little green, little green discharging cylinder 7 stretches out, little green is shifted onto before robot 1, and little green jaw 6 grippings are little green, are placed on the product drain pan on pallet tool 21;
(e) robot 1 moves, and again large green of being equipped with spring is pressed in product drain pan, and pallet tool 21 is delivered to next process by biserial conveyer belt 20.
Claims (1)
1. a LED socket adaptor robot automatic assembling, by following operation successively annular array: artificial loading station, I dress powder part 1 station, II dress powder part 2 stations, III dress little spring station, large 2/little green the station of green/big spring of IV dress, V capping station, VI lock screw station and VII resistance test station, being arranged on workspace on shaped steel support body protects the upper left corner above touch-screen is housed, tri coloured lantern is equipped with on top, and be furnished with independently regulator cubicle and atmospheric control, on conveyer belt pallet, place tool; It is characterized in that: on large 2/little green the station of green/big spring of described IV dress, robot (1) is fixed on central authorities, right side is large green vibrating disk (2), left side is little green vibrating disk (3), rear side is big spring vibrating disk (4), front side is biserial conveyer belt (20), places multiple pallet tools (21) on conveyer belt; Robot (1) front end is provided with two cover handgrips, and a set of is large green spring jaw (5), and another set of is little green jaw (6), and a compression cylinder (17) is installed in large green spring jaw (5) side; In the discharging opening front side of little green vibrating disk (3), between little green vibrating disk (3) and robot (1), be provided with first support (9) of welded-steel plate construction, little green discharging cylinder (7) and little green the sense switch that puts in place (8) are installed above; In the discharging opening front side of spring vibration Moving plate (4), the right side of robot (1), is provided with second support (13) of welded-steel plate construction, and spring sense switch (10) and spring separation cylinder (11) are fixed on the second support (13); In the discharging opening front side of large green vibrating disk (2), be provided with the 3rd support (14), the right side of the 3rd support (14), fixing large green lift cylinder (16) and large green sense switch (18) are installed, large green lift cylinder (16) be fixing large green discharging cylinder (15) above, the left side of large green lift cylinder (16), fixing spring is installed cylinder (12).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420155894.7U CN203804544U (en) | 2014-04-02 | 2014-04-02 | Automatic LED socket adapter assembly machine adopting robot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420155894.7U CN203804544U (en) | 2014-04-02 | 2014-04-02 | Automatic LED socket adapter assembly machine adopting robot |
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CN203804544U true CN203804544U (en) | 2014-09-03 |
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CN201420155894.7U Withdrawn - After Issue CN203804544U (en) | 2014-04-02 | 2014-04-02 | Automatic LED socket adapter assembly machine adopting robot |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103978363A (en) * | 2014-04-02 | 2014-08-13 | 今日机械设备(大连)有限公司 | Automatic assembling machine of LED (light emitting diode) socket adapter robot and working method thereof |
-
2014
- 2014-04-02 CN CN201420155894.7U patent/CN203804544U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103978363A (en) * | 2014-04-02 | 2014-08-13 | 今日机械设备(大连)有限公司 | Automatic assembling machine of LED (light emitting diode) socket adapter robot and working method thereof |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20140903 Effective date of abandoning: 20160330 |
|
C25 | Abandonment of patent right or utility model to avoid double patenting |