CN203765722U - Rotary die-cutting machine connected with corrugated paper board production line - Google Patents
Rotary die-cutting machine connected with corrugated paper board production line Download PDFInfo
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- CN203765722U CN203765722U CN201420048346.4U CN201420048346U CN203765722U CN 203765722 U CN203765722 U CN 203765722U CN 201420048346 U CN201420048346 U CN 201420048346U CN 203765722 U CN203765722 U CN 203765722U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 104
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000011087 paperboard Substances 0.000 title claims abstract description 24
- 239000000123 paper Substances 0.000 claims abstract description 44
- 238000003825 pressing Methods 0.000 claims abstract description 29
- 239000002699 waste material Substances 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims description 131
- 239000011111 cardboard Substances 0.000 claims description 26
- 238000006073 displacement reaction Methods 0.000 claims description 20
- 238000007664 blowing Methods 0.000 claims description 19
- 239000011888 foil Substances 0.000 claims description 10
- 239000010893 paper waste Substances 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 239000003463 adsorbent Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 241000282326 Felis catus Species 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 230000003116 impacting effect Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 4
- 238000007791 dehumidification Methods 0.000 abstract description 3
- 238000007639 printing Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 238000005452 bending Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008521 reorganization Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
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Abstract
The utility model relates to a rotary die-cutting machine connected with a corrugated paper board production line. The rotary die-cutting machine comprises an on-line dehumidification device, an automatic deviation correction device, die-cutting work stations, an on-line waste removal device and an on-line counting, bundling, stacking and carrying device, wherein the on-line dehumidification device, the automatic deviation correction device, the die-cutting work stations, the on-line waste removal device and the on-line counting, bundling, stacking and carrying device are sequentially connected in the paper feed direction through conveying belts and paper supporting plates and are all connected with a control system. The rotary die-cutting machine is installed behind the corrugated paper board production line and can be used for directly carrying out on-line die-cutting on standard corrugated boards and printing boards with printing surfaces. Due to the fact that die-cutting forming is directly carried out, repeated location in the transferring step and in the process of sing-piece die-cutting is reduced, bending deformation of the boards is avoided, the efficiency is greatly improved, waste is reduced, the frequency of pressing the boards is reduced, and therefore the strength of cartons after the cartons are formed is improved. According to the rotary die-cutting machine, the two die-cutting work stations are arranged, the die-cutting dimension can be changed without halting, on-line alternating order change is achieved, and the efficiency is further improved.
Description
Technical field
The utility model relates to the integrated die-cutting production equipment of a kind of corrugated board, is specially a kind of and circular pressing and cutting machine corrugated paper board production line on line.
Background technology
In prior art in corrugated paper board production line, corrugated board is produced by production line, cardboard temperature is high, water content is higher, can not adapt to the requirement of back-end production process, carrying out after the technique of cool-down dehumidification, need to manually send into and in die-cutting machine, carry out subsequent step, labor intensive, and need to rectify a deviation manually, production efficiency is low, the applicable processing dimension scope of die-cutting machine rotor of the prior art is narrower simultaneously, be not well positioned to meet various processing needs, so it is higher to need a kind of production efficiency badly, can the range of work wider and can with the circular pressing and cutting machine of corrugated paper board production line on line.
Utility model content
The purpose of this utility model is, a kind of circular pressing and cutting machine is provided, and this die-cutting machine automated production efficiency is higher, can the range of work wider and can with corrugated paper board production line on line.
For achieving the above object, the technical solution adopted in the utility model is as follows:
A kind of circular pressing and cutting machine of and corrugated paper board production line on line, comprise the online dehydrating unit connecting successively along paper feed direction, automatic deviation rectifying device, die cutting operation station, online waste clearing device, count online and tie up Palletised carry device, between each device, connected by conveyer belt, paper platform, each several part all connects unified control system.
Wherein, described online dehydrating unit comprises support, the interplane supporting plate that arranges of support two, described supporting plate underside connects Traverse Displacement Unit, described Traverse Displacement Unit two ends and support both wings are fixed, between described support both wings and supporting plate, air intake device is set respectively, blowing device, described air intake device, blowing device is all flexibly connected with Traverse Displacement Unit, described air intake device arranges sealing air flue, one end, described air channel arranges blower fan connector, described blower fan connector is connected with blower fan by closed conduit, the described air channel other end sets out gas port, described gas outlet end has trapezoid cross section, on the air channel outer surface of the upper and lower incline position in described trapezoid cross section, fix hairbrush, on the minor face of described trapezoid cross section, set out gas port, the hairbrush of the ramp of this gas outlet matches with corrugated board thickness with the hairbrush spacing of lower inclined plane, described blowing device is identical with air intake device structure, described air intake device is oppositely arranged with the gas outlet of blowing device and substantially flushes with splint upper surface.
Wherein, described Traverse Displacement Unit comprises leading screw, cross slide way, described leading screw two ends and support both wings are fixing respectively, described leading screw is positioned at below, supporting plate middle part and is connected by screw with supporting plate, described supporting plate front and back end below and leading screw two cross slide waies that be arranged in parallel, described cross slide way two ends and support both wings are fixed respectively; Described supporting plate is made up of several narrow boards that are arranged side by side, and between described narrow boards, has spacing, and described narrow boards is flexibly connected respectively at Traverse Displacement Unit; Described frame bottom arranges and highly regulates pin cup.
Wherein, described automatic deviation rectifying device comprises underframe, workbench, described underframe top arranges traversing deviation correction mechanism, described traversing deviation correction mechanism is by servomotor control, described workbench is arranged on traversing deviation correction mechanism, described workbench arranges vision collecting device along the two ends of paper feed direction, described line vision collecting device connection control system, described control system connects servomotor, described workbench comprises adsorbent equipment, working panel, described adsorbent equipment comprises air compartment, described air compartment bottom is connected with blower fan by pipeline, in described pipeline, volume control damper is set, the working panel that described air compartment top is level, described working panel is set up in parallel number row rectangle wind inlet along feedstock direction, in each rectangle wind inlet, coordinate one group of belt pulley is installed, the upper surface of described belt pulley substantially flushes with working panel upper surface or protrudes a little, between described belt pulley and rectangular opening air draught, there is gap, all belt pulleys drive by same motor, described traversing deviation correction mechanism comprises the cross slide way that is installed on underframe top, described workbench bottom is arranged in cross slide way, with the described cross slide way leading screw that be arranged in parallel, described workbench is connected by screw with leading screw, described servomotor control leading screw rotates, and makes screw drive workbench moving in cross slide way.
Wherein, described die cutting operation station comprises chassis, wallboard, upper rotor, lower anvil roller, two ends, described chassis arrange wallboard, it between two wallboards, is cross cutting district, described cross cutting district is by upper rotor, lower anvil roller composition, described upper rotor comprises basic roller, cross cutting knife plate, described cross cutting knife plate is arranged on basic roller outside, described upper rotor is connected by guiding mechanism with wallboard, described guiding mechanism is arranged in the U-shaped square groove on wallboard top, between described guiding mechanism and U-shaped square groove, height adjuster is set, described lower anvil roller is arranged under rotor, the axle head of described lower anvil roller is connected by bearing with wallboard, described lower anvil roller is soft cover anvil pad, described upper rotor, lower anvil roller is by driven by servomotor.
Wherein, between described basic roller and cross cutting knife plate, circular arc liner plate is set, described circular arc liner plate is the semicircle liner plate coordinating with basic roller, and described circular arc liner plate is arranged on basic roller outside, and described cross cutting knife plate is fixed on outside circular arc liner plate; Described guiding mechanism comprises sliding guide sleeve, fastening bolt, the sidewall of described U-shaped square groove has upright slide rail, described sliding guide sleeve coordinates installation with upright slide rail, described upper tool roller axis end is arranged in sliding guide sleeve, the described sliding guide sleeve upper end fastening bolt that is threaded, described fastening bolt upper end is threaded with wallboard and passes through fastening nuts; Described height adjuster is to install cushion block additional between described guiding mechanism and U-shaped square groove.
Wherein, described lower anvil roller arranges horizontal mobile device, and described horizontal mobile device comprises the shaft coupling being connected with lower anvil roller one end, and described shaft coupling is connected with servomotor, and the hydraulic cylinder being connected with the lower anvil roller other end; Described lower anvil roller bottom arranges soft cover prosthetic device, and described soft cover prosthetic device is arranged on the cross slide way between wallboard, and by driven by servomotor, described servomotor connects controller, and described soft cover prosthetic device arranges grinding mechanism, feed mechanism, transverse-moving mechanism; Between described upper rotor, lower anvil roller, color mark sensor is set, described color mark sensor connects the receiving terminal of controller, and described controller output end connects servomotor; Described lower anvil roller arranges decompressing mechanism, and described decompressing mechanism is the eccentric gear being in transmission connection with lower anvil roller, and described eccentric gear is by driven by servomotor, and described servomotor connects controller.
Wherein, described die cutting operation station is two, between two die cutting operation stations, automatic deviation rectifying device is set, and two die cutting operation stations are taken turns to operate by controller control.
Wherein, described online waste clearing device is followed successively by synchronous pulley conveying mechanism along paper feed direction, stripping mechanism, belt conveyor with holes, described synchronous pulley conveying mechanism comprises paper support, air suction mechanism, described air suction mechanism is the air compartment that pipeline connecting fan is passed through in lower end, described air compartment inside arranges row's belt pulley for feeding foil, described belt pulley for feeding foil is driven by same motor, the opening that the setting of described air compartment upper surface and conveyer belt width are fitted mutually, described belt pulley for feeding foil upper surface exposes from opening, paper support is fixed in described air suction mechanism one end, the other end connects stripping mechanism, described stripping mechanism comprises stripping roller, hoisting mechanism, support, described support is arranged at the both sides of cardboard direct of travel, on described support, be symmetrical arranged hoisting mechanism, the axle head of described stripping roller is arranged in hoisting mechanism, on described stripping roller, impacting rod is set, described stripping roller passes through driven by servomotor, described servomotor connects controller, described stripping roller below is waste paper discharge orifice, described belt conveyor with holes is arranged at the paper delivery end of stripping mechanism, two ends, described stripping roller bottom arrange little air compartment paper feed mechanism, described little air compartment paper feed mechanism upper end flushes substantially with synchronous pulley conveying mechanism upper end, described little air compartment paper feed mechanism comprises the air compartment of lower end connecting fan, the inner conveyer belt arranging of air compartment, conveyer belt is by driven by servomotor, described conveyer belt upper surface exposes from the opening of air compartment upper surface, described hoisting mechanism comprises the stay bolt being connected with support screw top, hangs in the bearing holder (housing, cover) of stay bolt bottom, and described bearing holder (housing, cover) two ends have the groove coordinating with support support body thickness, between described bearing holder (housing, cover) bottom and support, parallels is set, described belt conveyor with holes comprises feed belt, paper-pressing mechanism, and the belt of described feed belt has the aperture that array arranges, and described paper-pressing mechanism is arranged at feed belt top, and described paper-pressing mechanism and feed belt spacing are adjustable.
Wherein, described counting online tied up Palletised carry device and is made up of sensor, Kun Zha mechanism, hydraulic system, baric systerm, servomotor, manipulator; Between described die cutting operation station and online waste clearing device, gap bridge cat ladder is set.
The utility model has the advantage of:
1, this equipment and corrugated paper board production line line, can be used for direct-on-line cross cutting standard corrugated board, printed paperboard with printing surface, owing to directly carrying out shape by die-cutting, resetting when having reduced running link and being divided into individual cross cutting, the flexural deformation that has solved cardboard, raise the efficiency greatly minimizing waste product, thereby the number of times that has reduced cardboard pressurized improves the intensity after carton forming.This complete equipment comprises corresponding corollary equipment and normally uses to guarantee existing corrugated board wire original function.
2, automated production circuit, reduces manual operation, enhances productivity.
3, online dehydrating unit can significantly reduce temperature and the water content of cardboard in continuous production, thereby increases the intensity of cardboard, reaches the requirement of cross cutting at once.
4, automatic deviation rectifying device, according to predefined parameter, is followed the tracks of the position line of cardboard or the edge of cardboard by photoelectric follow-up, and cardboard is corrected to current desired location automatically, carries out correction location prepare for cross cutting, reduces useless part and produces, cost-saving.
5, the utility model can arrange the die cutting operation station of two or more sets interval operations, also can add automatic deviation rectifying device between die cutting operation station, flexible and changeable, does not need to shut down to change cross cutting size, realizes and alternately changes online list, further raises the efficiency.
6, die cutting operation of the present utility model station process tool diameter can be adjusted on a large scale, can processing dimension in extensive range.
7, online waste clearing device and die cutting operation station cooperating, accurately shoots down and the waste paper of cardboard adhesion, and operating efficiency is high, consumes energy low, does not injure cardboard.
Brief description of the drawings
Fig. 1 is the utility model general assembly johning knot composition figure
Fig. 2 is that the utility model general assembly connects side view
Fig. 3 is the top view of Fig. 2
Fig. 4 is online dehydrating unit structure chart
Fig. 5 is the side view of Fig. 4
Fig. 6 is A partial enlarged view in Fig. 4
Fig. 7 is automatic deviation rectifying device structure chart
Fig. 8 is Fig. 7 top view
Fig. 9 is Fig. 7 side view
Figure 10 is automatic deviation rectifying device stereogram
Figure 11 is die cutting operation station structure figure
Figure 12 is Figure 11 side view
Figure 13 is die cutting operation station internal structure schematic diagram
Figure 14 is die cutting operation station decompressing mechanism structure chart
Figure 15 is online waste clearing device structure chart
Figure 16 is online clearing lung-heat dress paper internal structure schematic diagram
Figure 17 is stripping roller partial enlarged view
Figure 18 is little air compartment paper feed mechanism partial enlarged view
Figure 19 is die cutting operation station decompressing mechanism transmission sketch
Figure 20 is radially diagrammatic cross-sectional view of upper rotor 35
Number in the figure:
The online dehydrating unit 11-of 1-support 12-supporting plate 13-Traverse Displacement Unit 131-leading screw 132-cross slide way 14-air intake device 15-blowing device 141-air channel 142-blower fan connector 143-gas outlet 144-hairbrush 16-cardboard 111-highly regulates pin cup
The traversing deviation correction mechanism 2101-of 2-automatic deviation rectifying device 212-underframe 213-workbench 210-cross slide way 2102-leading screw 2103-screw 214-control system 24-correction vision system collector 25-adsorbent equipment 26-working panel 251-air compartment 28-blower fan 211-volume control damper 261-rectangle wind inlet 262-belt pulley 22-speed measuring device 23-paper platform
The soft cover prosthetic device of anvil roller 322-controller 36-basis roller 391-cross cutting knife plate 39-circular arc liner plate 32-guiding mechanism 341-U shape square groove 324-sliding guide sleeve 325-fastening bolt 342-upright slide rail 323-height adjuster 37-horizontal mobile device 319-321-cross slide way 320-color mark sensor 31-decompressing mechanism 3181-complete machine transverse-moving mechanism 311-eccentric gear under the upper rotor 38-of 318-chassis, 3-die cutting operation station 34-wallboard 35-
The little air compartment 432-of the little air compartment paper feed mechanism of the online clearing lung-heat device of the 4-42-synchronous pulley conveying mechanism 46-stripping 41-of mechanism belt conveyor 48-with holes paper-pressing mechanism 45-paper support 44-air suction mechanism 441-air compartment 442-belt pulley for feeding foil 443-opening 43-461-stripping roller 47-hoisting mechanism 462-support 463-impacting rod 464-waste paper discharge orifice 431-conveyer belt 471-stay bolt 472-bearing holder (housing, cover) 4621-U type square groove 4721-groove 473-parallels 411-feed belt 412-paper-pressing mechanism 4111-aperture
5-counts online and ties up Palletised carry device 6-gap bridge cat ladder
Detailed description of the invention
As shown in Figure 1, Figure 2, Figure 3 shows, the circular pressing and cutting machine of a kind of and corrugated paper board production line on line of the present utility model, along paper feed direction successively by online dehydrating unit 1, automatic deviation rectifying device 2, die cutting operation station 3, online waste clearing device 4, counts online and ties up Palletised carry device 5 and connect to form successively, between each device, connected by conveyer belt 6, paper platform 7, each several part all connects unified control system.
As Fig. 4, Fig. 5, shown in Fig. 6, described online dehydrating unit 1 comprises support 11, 11 liang of interplane supporting plates 12 that arrange of described support, described supporting plate 12 underside connect Traverse Displacement Unit 13, described supporting plate 12 is made up of several narrow boards that are arranged side by side, between described narrow boards, there is spacing, described narrow boards is flexibly connected with Traverse Displacement Unit 13 respectively, described Traverse Displacement Unit 13 two ends and support 11 both wings are fixed, described Traverse Displacement Unit 13 comprises leading screw 131, cross slide way 132, described leading screw 131 two ends and support 11 both wings are fixing respectively, described leading screw 131 is positioned at supporting plate 12 belows, middle part and is connected by screw with supporting plate 12, in the time that described supporting plate 12 is made up of several narrow versions that are arranged side by side, every narrow version is connected by screw separately respectively with leading screw 131, described supporting plate 12 belows, front and back ends and leading screw 131 two cross slide waies 132 that be arranged in parallel, described cross slide way 132 two ends and support 11 both wings are fixing respectively, between described support 11 both wings and supporting plate 12, air intake device 14 is set respectively, blowing device 15, described air intake device 14, blowing device 15 is all flexibly connected with Traverse Displacement Unit 13, described air intake device 14 arranges air channel 141, 141 one end, described air channel arrange blower fan connector 142, described blower fan connector 142 is connected with blower fan by closed conduit, described air channel 141 other ends set out gas port 143, described gas outlet end has trapezoid cross section, on the air channel outer surface of the upper and lower incline position in described trapezoid cross section, fix hairbrush 144, on the minor face of described trapezoid cross section, set out gas port 143, the hairbrush 144 of this gas outlet place ramp matches with corrugated board thickness with hairbrush 144 spacings of lower inclined plane, described blowing device 15 is identical with air intake device 14 structures, described air intake device 14 is oppositely arranged with the gas outlet 143 of blowing device 15 and substantially flushes with supporting plate 12 upper surfaces, described support 11 bottoms arrange and highly regulate pin cup 111.
As Fig. 4, Fig. 5, shown in, when use, the exit slot of corrugated paper board production line docks with supporting plate 12, utilize the thrust of production line exit slot that cardboard 16 is fed forward on supporting plate 12, now can be according to the width of cardboard 16, the height adjustment blowing device 15 of exit slot, the height of the position of air intake device 14 and support 11, make described blowing device 15, the corrugation face of corrugated board 16 sides is all aimed in the gas outlet of air intake device 14, and make the fixing hairbrush 144 of the outside upper lower inclined plane in gas outlet 143 clamp the edge of corrugated board, described air intake device 14 connecting fans carry out air draught, described blowing device 15 connecting fans blow, moisture in corrugated paper inner void is run off fast, temperature fast reducing, thereby realize the function of dehumidifying and cooling.
As shown in Figure 4, supporting plate 12 is designed to several narrow boards that are arranged side by side, between every narrow boards, leave spacing, the traversing scope on Traverse Displacement Unit increases with blowing device 15 can to make like this air intake device 14, to expand the scope of application of whole online dehydrating unit, concrete as narrow in the width when cardboard 16, when outside the gas outlet of air intake device 14 and blowing device 15, hairbrush cannot be clamped corrugated board edge, every narrow boards 12 shrinks to middle part at Traverse Displacement Unit, and then distance between air intake device 14 and blowing device 15 is narrowed until adapt with cardboard 16 width.
As shown in Fig. 7-Figure 10, described automatic deviation rectifying device 2 comprises underframe 212, workbench 213, described underframe 212 tops arrange traversing deviation correction mechanism 210, described traversing deviation correction mechanism 210 comprises the cross slide way 2101 that is installed on underframe top, and described workbench 213 bottoms are arranged in cross slide way 2101 and along guide rail slides, also include the leading screw 2102 be arrangeding in parallel with cross slide way 2101, described workbench 213 is connected by screw 2103 with leading screw 2102, described servomotor control leading screw 2102 Sports band movable wire mothers' 2103 motion, described servomotor connection control system 214, described control system 214 connects correction vision system collector 24, described correction vision system collector 24 is arranged at the two ends of workbench 213 along paper feed direction, described workbench 213 comprises adsorbent equipment 25, working panel 26, described adsorbent equipment 25 comprises air compartment 251, described air compartment 251 bottoms are connected with blower fan 28 by pipeline, volume control damper 211 is set in described pipeline, the working panel 26 that described air compartment 251 tops are level, described working panel 26 is set up in parallel number row rectangle wind inlet 261 along feedstock direction, in each rectangle wind inlet 261, coordinate one group of belt pulley 262 is installed, the upper surface of described belt pulley 262 substantially flushes with working panel 26 upper surfaces or protrudes a little, between described belt pulley 262 and rectangle wind inlet 261, there is gap, all belt pulleys 262 drive by same motor.
As shown in figure 10, described workbench 213 paper feed ends or paper delivery end can be fixed paper platform 23, and described paper platform 23 is sent cardboard into subsequent processing for convenient, on described working panel 26, speed measuring device 22 can be set.
When the operation of this device, when corrugated board passes through working panel 26, the negative pressure that adsorbent equipment 25 produces makes corrugated board be adsorbed on working panel 26 surfaces by wind inlet and be driven and be fed forward by belt pulley 262, the vision system collector 24 of now rectifying a deviation is collected cardboard marginal information, if produce skew, to control system 214 transmitted signals, and calculate and send shifted signal to servomotor by control system 213, driven by servomotor leading screw 2102 rotates, drive relative leading screw 2102 transverse shiftings of screw 2103, and then drive workbench 213 to move and rectify a deviation in cross slide way 2101.
As shown in Figure 11-Figure 14, described die cutting operation station 3 comprises chassis 318, wallboard 34, upper rotor 35, lower anvil roller 38, 318 two ends, described chassis arrange wallboard 34, between two wallboards 34, it is cross cutting district, described cross cutting district is by upper rotor 35, lower anvil roller 38 forms, described upper rotor 35, lower anvil roller 38 is by driven by servomotor independently, described servomotor connects controller 322, described upper rotor 35 comprises basic roller 36, cross cutting knife plate 391, described basic roller 36 is the basic axle by driven by servomotor, described cross cutting knife plate 391 is the circular arc die cutting plate coordinating with basic axle, described cross cutting knife plate 391 can be by being spirally connected, it is prior art that the modes such as clamping are arranged on basic roller 36 outsides, as shown in figure 20, between described cross cutting knife plate 391 and basic roller 36, circular arc liner plate 39 can be set, the semicircle liner plate of described circular arc liner plate 39 for coordinating with basic roller 36, described circular arc liner plate 39 is arranged on basic roller 36 outsides, described cross cutting knife plate 391 is fixed on outside circular arc liner plate 39, described upper rotor 35 is connected by guiding mechanism 32 with wallboard 34, described guiding mechanism 32 is for the dismounting of upper rotor 35 and fastening, described guiding mechanism 32 is arranged in the U-shaped square groove 341 on wallboard 34 tops, described guiding mechanism 32 comprises sliding guide sleeve 324, with fastening bolt 325, the sidewall of described U-shaped square groove 341 has upright slide rail 342, described sliding guide sleeve 324 coordinates installation with upright slide rail 342, described sliding guide sleeve 324 can move up and down in U-shaped square groove 341, described upper rotor 35 axle heads are arranged in sliding guide sleeve 324, the described sliding guide sleeve 324 upper ends fastening bolt 325 that is threaded, described fastening bolt 325 upper ends are threaded and pass through fastening nuts with wallboard 34.Between described guiding mechanism 32 and wallboard 34, height adjuster 323 is set, described height adjuster 323 for to arrange cushion block between guiding mechanism 32 and wallboard U-shaped square groove 341.Described lower anvil roller 38 is arranged under rotor 35, the axle head of described lower anvil roller 38 is arranged in the bearing holder (housing, cover) of wallboard 34 correspondence positions, described lower anvil roller 38 cross cutting districts, middle part are soft cover anvil pad, described lower anvil roller 38 arranges horizontal mobile device 37, described horizontal mobile device 37 comprises the shaft coupling being connected with lower anvil roller 38 one end, described shaft coupling is connected with servomotor, and the hydraulic cylinder being connected with lower anvil roller 38 other ends, carry out transverse shifting by anvil roller under hydraulic cylinder push-and-pull 38, the stroke that the lateral displacement scope of described horizontal mobile device 37 is hydraulic cylinder.
When work, first require to select suitable upper rotor 35 according to cross cutting, be the distance between rotor 35 and lower anvil roller 38 in cushion block adjustment by height adjuster 323, when replacing with rotor 35 or carrying out height adjustment, upper rotor 35 is sling from U-shaped square groove 341 together with guiding mechanism 32, then between guiding mechanism 32 and U-shaped square groove 341, install cushion block additional, described cushion block adjusted size scope is 1-200mm, in cross cutting process because upper rotor 35 is to the continuous loss of lower anvil roller 38, therefore playing anvil roller 38 that horizontal mobile device 37 is set has avoided time anvil roller 38 always in the loss of a certain fixed position, die cutting operation of the present utility model station, utilize the speed difference of changing between rotor and up-down rollers to realize the cross cutting to different size corrugated board, the size range of cross cutting is 750-2100mm, concrete method of adjustment is first selected basic roller 36, then at the outer installation circular arc of basic roller 36 liner plate 39, the outer installation cross cutting of circular arc liner plate 39 knife plate 391, change cross cutting diameter with this, realize adjusted size.
Further, described lower anvil roller 38 bottoms arrange soft cover prosthetic device 319, described soft cover prosthetic device 319 is arranged on the cross slide way 321 of 34 of wallboards, by driven by servomotor, described servomotor connects controller 322, described soft cover prosthetic device 319 arranges grinding mechanism, feed mechanism, transverse-moving mechanism, described horizontal mobile device 37 only can provide less lateral displacement, therefore working a certain position of anvil roller 38 at present still can excessive wear, cause the harmful effect to cross cutting effect, therefore soft cover prosthetic device 319 can carry out grinding rest and reorganization to lower anvil roller 38, make lower anvil roller 38 keep good die-cutting performance always, until cannot use, repairing lower anvil roller 38 because of soft cover prosthetic device 319 causes the change of lower roll linear velocity automatically to be calculated and repair by controller 322, to reach normal requirements of one's work.
Further, between described upper rotor 35, lower anvil roller 38, color mark sensor 320 is set, described color mark sensor 320 connects the receiving terminal of controller 322, and described controller 322 outputs connect servomotor; When work, corrugated board is entered before die cutting operation station by preceding working procedure, every fixed range, a colour code is all set along its direct of travel, described color mark sensor 320 is for gathering and the position of passing through through the corrugated board colour code between up-down rollers to controller 322 transmission, and after being calculated by controller 322, adjustment signal is transferred to servomotor, by the rotating speed of rotor 35, lower anvil roller 38 in servomotor adjustment, eliminate site error.
Further, as shown in figure 19, described lower anvil roller 38 is by eccentric gear 311 decompressing mechanism 31 that is in transmission connection, described decompressing mechanism 31 is the eccentric gear 311 being in transmission connection with lower anvil roller, described eccentric gear 311 is by driven by servomotor, described servomotor connects controller 322, when running into corrugated board colour code in cross cutting process and colour code interval is larger, while exceeding servomotor adjusting range, controller 322 is controlled servomotor turns an angle eccentric gear 311, drive the main shaft of lower anvil roller 38 to move down, thereby itself and upper rotor 35 are departed from fast, in the time that arriving, next colour code again playbacks, reach the object of quick elimination error.
Further, 318 bottoms, described chassis arrange complete machine transverse-moving mechanism 3181, and described complete machine transverse-moving mechanism 3181 comprises cross slide way, servomotor, and described chassis 318 is placed in cross slide way.
As Figure 15-18 be depicted as described in the structural representation of online waste clearing device 4, its along paper feed direction successively by synchronous pulley conveying mechanism 42, stripping mechanism 46, belt conveyor 41 with holes, paper-pressing mechanism 48 forms, described synchronous pulley conveying mechanism 42 comprises paper support 45, air suction mechanism 44, described air suction mechanism 44 is for lower end is by the air compartment 441 of pipeline connecting fan, described air compartment 441 inside arrange row's belt pulley for feeding foil 442, described belt pulley for feeding foil 442 is driven by same motor, the opening 443 that described air compartment 441 upper surface settings and conveyer belt width adapt, described belt pulley for feeding foil 442 upper surfaces expose from opening 443, paper support 45 is fixed in described air suction mechanism 44 one end, the other end connects stripping mechanism 46, described stripping mechanism 46 comprises little air compartment paper feed mechanism 43, stripping roller 461, hoisting mechanism 47, support 462, described support 462 is arranged at the both sides of cardboard direct of travel, on described support 462, be symmetrical arranged hoisting mechanism 47, the axle head of described stripping roller 461 is arranged in hoisting mechanism 47, on described stripping roller 461, impacting rod 463 is set, described stripping roller 461 passes through driven by servomotor, described servomotor connects controller, described controller is for controlling the rotating speed of servomotor, simultaneously described controller also can calculate and production control line on the duty of other equipment, make other equipment coordinate operation with stripping mechanism, described stripping roller 461 belows are waste paper discharge orifice 464.
Described stripping roller 461 two ends, bottom arrange little air compartment paper feed mechanism 43, described little air compartment paper feed mechanism 43 upper ends flush substantially with synchronous pulley conveying mechanism 42 upper ends, described little air compartment paper feed mechanism 43 comprises the little air compartment 431 of lower end connecting fan, the inner conveyer belt 432 arranging of little air compartment 431, conveyer belt 432 is by driven by servomotor, described conveyer belt 432 upper surfaces expose from the opening of little air compartment 431 upper surfaces, in the time that different size cardboard is carried out to stripping, the smaller cardboard of some specifications can drop from the waste paper discharge region 464 of stripping roller 461 bottoms, little air compartment paper feed mechanism 43 is for holding cardboard, prevent that it from falling into waste paper discharge region 464, make fallen waste material drop from waste paper discharge region 464 simultaneously.
In stripping roller 461 rotating speeds in above-mentioned stripping mechanism 46 and whole corrugated paper board production line, the die cutting roller rotating speed at cross cutting station adapts, specifically realized by described controller control servomotor, concrete principle is, in the time that cross cutting is carried out to cardboard in corrugated board cross cutting station, the waste material region of cutting away is at the uniform velocity delivered to forward stripping mechanism 46 with certain linear velocity, the rotating speed of described controller control stripping roller 461, while making waste material pass through the waste paper discharge region of stripping roller 461 bottoms, striking bar 463 on stripping roller 461 can be hit waste material just, waste material is shot down from corrugated board, fall into waste paper discharge region.
Described hoisting mechanism 47 comprises and is connected with support screw top and passes through the locked stay bolt of nut 471, hang in the bearing holder (housing, cover) 472 of stay bolt 471 bottoms, described hoisting mechanism 47 is installed in the U-shaped square groove of offering on support 462 tops 4621, described support 462 support bodys have certain thickness, described bearing holder (housing, cover) 472 has the groove 4721 adapting with support 462 support body thickness, be that described bearing holder (housing, cover) 472 can be taking the support body of U-shaped square groove 4621 both sides as slide rail, in U-shaped square groove 4621, slide up and down, between described bearing holder (housing, cover) 472 and U-shaped square groove 4621 bases, can add parallels 473, the height of stripping roller while adjusting different carton length, alleviate the heavy burden at stay bolt 471 and support 462 tops.
Described belt conveyor with holes 41 is arranged at the paper delivery end of stripping mechanism 46, described belt conveyor with holes 41 comprises feed belt 411, paper-pressing mechanism 412, the front end connecting fan of described feed belt 411, the belt of described feed belt 411 has the aperture 4111 that array arranges, described aperture 4111 is for generation of negative pressure, cardboard to be adsorbed, and described paper-pressing mechanism 412 is arranged at feed belt 411 tops, and described paper-pressing mechanism 412 is adjustable with feed belt 411 spacings.
Above-mentioned each device middle controller carries out Collaborative Control as controller 322 all connects unified control system.
As shown in Figure 2, described counting online tied up Palletised carry device 5 and comprised sensor, Kun Zha mechanism, hydraulic system, baric systerm, servomotor, manipulator, sensor Auto-counting, after number, automatically tie up, realize online carrying piling by mechanical mechanism and carry entrucking, realize mechanical operation by sensor, hydraulic system, baric systerm, servomotor etc.Finished product carton after stripping enters to count and lashes system, enters after the bounding system of counting and ties up and count.Bundled cardboard after tying up carries out the value-added functionalitys such as piling, conveying, entrucking by puma manipulator or frame-type mechanism.
As shown in Figure 1, between described die cutting operation station 3 and online waste clearing device 4, gap bridge cat ladder 6 is set, in the time that needs are also changed, adjust basic roller 36 or stripping roller 461, staff can stand in and on gap bridge cat ladder 6, carry out concrete operations.
As shown in Figure 1-Figure 3, two groups of die cutting operation stations 3 can be set in whole die-cutting machine, between described die cutting operation station 3, automatic deviation rectifying device 2 is set, two groups of die cutting operation station 3 alternations when work, realize online replacing size and do not need artificial tool changing, use manpower and material resources sparingly greatly, increase work efficiency.
Claims (10)
- One kind with the circular pressing and cutting machine of corrugated paper board production line on line, it is characterized in that, comprise the online dehydrating unit connecting successively along paper feed direction, automatic deviation rectifying device, die cutting operation station, online waste clearing device, counts online and ties up Palletised carry device, between each device, connected by conveyer belt, paper platform, each several part all connects unified control system.
- 2. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 1, it is characterized in that, described online dehydrating unit comprises support, the interplane supporting plate that arranges of support two, described supporting plate underside connects Traverse Displacement Unit, described Traverse Displacement Unit two ends and support both wings are fixed, between described support both wings and supporting plate, air intake device is set respectively, blowing device, described air intake device, blowing device is all flexibly connected with Traverse Displacement Unit, described air intake device arranges sealing air flue, one end, described air channel arranges blower fan connector, described blower fan connector is connected with blower fan by closed conduit, the described air channel other end sets out gas port, described gas outlet end has trapezoid cross section, on the air channel outer surface of the upper and lower incline position in described trapezoid cross section, fix hairbrush, on the minor face of described trapezoid cross section, set out gas port, the hairbrush of the ramp of this gas outlet matches with corrugated board thickness with the hairbrush spacing of lower inclined plane, described blowing device is identical with air intake device structure, described air intake device is oppositely arranged with the gas outlet of blowing device and substantially flushes with splint upper surface.
- 3. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 2, it is characterized in that, described Traverse Displacement Unit comprises leading screw, cross slide way, described leading screw two ends and support both wings are fixing respectively, described leading screw is positioned at below, supporting plate middle part and is connected by screw with supporting plate, described supporting plate front and back end below and leading screw two cross slide waies that be arranged in parallel, described cross slide way two ends and support both wings are fixed respectively; Described supporting plate is made up of several narrow boards that are arranged side by side, and between described narrow boards, has spacing, and described narrow boards is flexibly connected respectively at Traverse Displacement Unit; Described frame bottom arranges and highly regulates pin cup.
- 4. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 1, it is characterized in that, described automatic deviation rectifying device comprises underframe, workbench, described underframe top arranges traversing deviation correction mechanism, described traversing deviation correction mechanism is by servomotor control, described workbench is arranged on traversing deviation correction mechanism, described workbench arranges correction vision system collector along the two ends of paper feed direction, described correction vision system collector connection control system, described control system connects servomotor, described workbench comprises adsorbent equipment, working panel, described adsorbent equipment comprises air compartment, described air compartment bottom is connected with blower fan by pipeline, in described pipeline, volume control damper is set, the working panel that described air compartment top is level, described working panel is set up in parallel number row rectangle wind inlet along feedstock direction, in each rectangle wind inlet, coordinate one group of belt pulley is installed, the upper surface of described belt pulley substantially flushes with working panel upper surface or protrudes a little, between described belt pulley and rectangular opening air draught, there is gap, all belt pulleys drive by same motor, described traversing deviation correction mechanism comprises the cross slide way that is installed on underframe top, described workbench bottom is arranged in cross slide way, with the described cross slide way leading screw that be arranged in parallel, described workbench is connected by screw with leading screw, described servomotor control leading screw rotates, and makes screw drive workbench moving in cross slide way.
- 5. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 1, it is characterized in that, described die cutting operation station comprises chassis, wallboard, upper rotor, lower anvil roller, two ends, described chassis arrange wallboard, it between two wallboards, is cross cutting district, described cross cutting district is by upper rotor, lower anvil roller composition, described upper rotor comprises basic roller, cross cutting knife plate, described cross cutting knife plate is arranged on basic roller outside, described upper rotor is connected by guiding mechanism with wallboard, described guiding mechanism is arranged in the U-shaped square groove on wallboard top, between described guiding mechanism and U-shaped square groove, height adjuster is set, described lower anvil roller is arranged under rotor, the axle head of described lower anvil roller is connected by bearing with wallboard, described lower anvil roller is soft cover anvil pad, described upper rotor, lower anvil roller is by driven by servomotor.
- 6. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 5, it is characterized in that, between described basic roller and cross cutting knife plate, circular arc liner plate is set, described circular arc liner plate is the semicircle liner plate coordinating with basic roller, described circular arc liner plate is arranged on basic roller outside, and described cross cutting knife plate is fixed on outside circular arc liner plate; Described guiding mechanism comprises sliding guide sleeve, fastening bolt, the sidewall of described U-shaped square groove has upright slide rail, described sliding guide sleeve coordinates installation with upright slide rail, described upper tool roller axis end is arranged in sliding guide sleeve, the described sliding guide sleeve upper end fastening bolt that is threaded, described fastening bolt upper end is threaded with wallboard and passes through fastening nuts; Described height adjuster is to install cushion block additional between described guiding mechanism and U-shaped square groove.
- 7. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 5, it is characterized in that, described lower anvil roller arranges horizontal mobile device, described horizontal mobile device comprises the shaft coupling being connected with lower anvil roller one end, described shaft coupling is connected with servomotor, and the hydraulic cylinder being connected with the lower anvil roller other end; Described lower anvil roller bottom arranges soft cover prosthetic device, and described soft cover prosthetic device is arranged on the cross slide way between wallboard, and by driven by servomotor, described servomotor connects controller, and described soft cover prosthetic device arranges grinding mechanism, feed mechanism, transverse-moving mechanism; Between described upper rotor, lower anvil roller, color mark sensor is set, described color mark sensor connects the receiving terminal of controller, and described controller output end connects servomotor; Described lower anvil roller arranges decompressing mechanism, and described decompressing mechanism is the eccentric gear being in transmission connection with lower anvil roller, and described eccentric gear is by driven by servomotor, and described servomotor connects controller.
- 8. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 5, is characterized in that, described die cutting operation station is two, between two die cutting operation stations, automatic deviation rectifying device is set, and two die cutting operation stations are taken turns to operate by controller control.
- 9. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 1, it is characterized in that, described online waste clearing device is followed successively by synchronous pulley conveying mechanism along paper feed direction, stripping mechanism, belt conveyor with holes, described synchronous pulley conveying mechanism comprises paper support, air suction mechanism, described air suction mechanism is the air compartment that pipeline connecting fan is passed through in lower end, described air compartment inside arranges row's belt pulley for feeding foil, described belt pulley for feeding foil is driven by same motor, the opening that the setting of described air compartment upper surface and conveyer belt width are fitted mutually, described belt pulley for feeding foil upper surface exposes from opening, paper support is fixed in described air suction mechanism one end, the other end connects stripping mechanism, described stripping mechanism comprises stripping roller, hoisting mechanism, support, described support is arranged at the both sides of cardboard direct of travel, on described support, be symmetrical arranged hoisting mechanism, the axle head of described stripping roller is arranged in hoisting mechanism, on described stripping roller, impacting rod is set, described stripping roller passes through driven by servomotor, described servomotor connects controller, described stripping roller below is waste paper discharge orifice, described belt conveyor with holes is arranged at the paper delivery end of stripping mechanism, two ends, described stripping roller bottom arrange little air compartment paper feed mechanism, described little air compartment paper feed mechanism upper end flushes substantially with synchronous pulley conveying mechanism upper end, described little air compartment paper feed mechanism comprises the air compartment of lower end connecting fan, the inner conveyer belt arranging of air compartment, conveyer belt is by driven by servomotor, described conveyer belt upper surface exposes from the opening of air compartment upper surface, described hoisting mechanism comprises the stay bolt being connected with support screw top, hangs in the bearing holder (housing, cover) of stay bolt bottom, and described bearing holder (housing, cover) two ends have the groove coordinating with support support body thickness, between described bearing holder (housing, cover) bottom and support, parallels is set, described belt conveyor with holes comprises feed belt, paper-pressing mechanism, and the belt of described feed belt has the aperture that array arranges, and described paper-pressing mechanism is arranged at feed belt top, and described paper-pressing mechanism and feed belt spacing are adjustable.
- 10. the circular pressing and cutting machine of a kind of and corrugated paper board production line on line as claimed in claim 1, it is characterized in that, described counting online tied up Palletised carry device and is made up of sensor, Kun Zha mechanism, hydraulic system, baric systerm, servomotor, manipulator; Between described die cutting operation station and online waste clearing device, gap bridge cat ladder is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420048346.4U CN203765722U (en) | 2013-08-14 | 2014-01-24 | Rotary die-cutting machine connected with corrugated paper board production line |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320496466 | 2013-08-14 | ||
| CN201320496466.6 | 2013-08-14 | ||
| CN201420048346.4U CN203765722U (en) | 2013-08-14 | 2014-01-24 | Rotary die-cutting machine connected with corrugated paper board production line |
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| Publication Number | Publication Date |
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| CN203765722U true CN203765722U (en) | 2014-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420047347.7U Expired - Lifetime CN203697582U (en) | 2013-08-14 | 2014-01-24 | Corrugated paper board production line online waste removing device |
| CN201420046898.1U Expired - Fee Related CN203700873U (en) | 2013-08-14 | 2014-01-24 | On-line dehumidifying device for corrugated board production line |
| CN201420048346.4U Expired - Lifetime CN203765722U (en) | 2013-08-14 | 2014-01-24 | Rotary die-cutting machine connected with corrugated paper board production line |
| CN201420048305.5U Expired - Lifetime CN203766109U (en) | 2013-08-14 | 2014-01-24 | Corrugated board die cutting work station |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420047347.7U Expired - Lifetime CN203697582U (en) | 2013-08-14 | 2014-01-24 | Corrugated paper board production line online waste removing device |
| CN201420046898.1U Expired - Fee Related CN203700873U (en) | 2013-08-14 | 2014-01-24 | On-line dehumidifying device for corrugated board production line |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201420048305.5U Expired - Lifetime CN203766109U (en) | 2013-08-14 | 2014-01-24 | Corrugated board die cutting work station |
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| CN (4) | CN203697582U (en) |
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- 2014-01-24 CN CN201420048346.4U patent/CN203765722U/en not_active Expired - Lifetime
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Also Published As
| Publication number | Publication date |
|---|---|
| CN203766109U (en) | 2014-08-13 |
| CN203700873U (en) | 2014-07-09 |
| CN203697582U (en) | 2014-07-09 |
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