CN203765433U - Large-sized electric multidimensional polisher - Google Patents
Large-sized electric multidimensional polisher Download PDFInfo
- Publication number
- CN203765433U CN203765433U CN201420137788.6U CN201420137788U CN203765433U CN 203765433 U CN203765433 U CN 203765433U CN 201420137788 U CN201420137788 U CN 201420137788U CN 203765433 U CN203765433 U CN 203765433U
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- cylinder
- crossbeam
- grinding head
- polishing
- head motor
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Abstract
The utility model relates to the technical field of polishing machinery, in particular to a large-sized electric multidimensional polisher comprising a base. A column is fixed on the base. A lifting motor and a lifting reducer are fixed at the top end of the column. The lifting reducer is connected with a screw. The beam is fixed through a screw and a beam fixing block. The beam fixing block is provided with a gear. The beam is provided with a rack meshing with the gear. One end of the beam is provided with a polishing head motor rack which is used for fixing a polishing head motor. The polishing head motor is connected with a polishing head through a pulley. The polishing head is connected with the polishing head motor rack through a cylinder II and a cylinder III. The large-sized electric multidimensional polisher has the advantages that the polishing head can move in multiple dimensions, the diameter of polishing equipment is large, the range of polishing equipment is wide, polishing precision is high, labor intensity is reduced, production efficiency is improved, work environment is improved, and the efficiency can be more than times higher.
Description
Technical field
The utility model relates to polishing mechanical technical field, is specifically related to a kind of Large Electric various dimensions polishing machine.
Background technology
Petroleum chemical industry has become one of mainstay industry of China, national economy is played a part very important.And along with the development of petroleum chemical industry, the requirement that chemical industry equipment is produced is more and more higher, especially fine chemistry industry and bio-pharmaceuticals kind equipment, what require that equipment surface mirror finish processes gets more and more.
Original stainless steel equipment polishing production technology one is to adopt artificial polishing, uses electric grinder, adopts abrasive sand repeatedly to grind and carries out, and work situation is poor, and what need is artificial many, and efficiency is low, and control accuracy is poor; The 2nd, existing stainless steel surfaces polishing technology is mainly used in stainless steel flat plate polishing and miniature parts polishing, and the polishing mechanical of large-size chemical former is not also occurred.
Utility model content
For overcoming the deficiency in above-mentioned technology, the purpose of this utility model is: a kind of Large Electric various dimensions polishing machine is provided, can realizes various dimensions and accurately control, automaticity is high, and precision is high.
The utility model is that the technical scheme that its technical problem of solution adopts is:
Described Large Electric various dimensions polishing machine, comprise base, column, bistrique and grinding head motor, column bottom is fixed on base, column top is lifting motor and lifting decelerator fixedly, lifting decelerator connects leading screw, on leading screw, connect rectangle crossbeam holder, crossbeam is fixed on crossbeam holder, crossbeam holder is provided with gear, gear connects motor reducer I, crossbeam is provided with tooth bar, rack and pinion engagement, crossbeam one end arranges grinding head motor frame, grinding head motor frame is connected Turn-round slide plate by cylinder I with bearing pin in turn, fixing grinding head motor simultaneously on grinding head motor frame, grinding head motor connects bistrique by belt pulley, bistrique is connected grinding head motor frame by cylinder I I with cylinder III, cylinder I I piston vertically arranges, cylinder I II piston arranges perpendicular to crossbeam and cylinder II piston, between crossbeam and base, hold assembly is set, hold assembly connects motor reducer II.
The utility model drives leading screw to realize the upper of crossbeam holder by lifting motor and lifting decelerator, lower movement, and by realizing thus the upper of crossbeam, lower motion, by motor reducer I driven gear, tooth bar is realized the side-to-side movement of crossbeam, during polishing, polished parts are at the uniform velocity rotation under the drive of motor reducer II, cylinder I I can drive grinding head motor frame to realize moving up and down of bistrique, cylinder I II can drive grinding head motor frame to realize the side-to-side movement of bistrique, cylinder I can drive grinding head motor to realize the rotation of bistrique in certain angle, pass through thus cylinder I, it is upper and lower that cylinder I I and cylinder III realize bistrique, the various dimensions of left and right and certain angle rotation are controlled, cylinder I, the control of the piston stroke of cylinder I I and cylinder III can realize by their gas circuit pressure of manual control, in polishing process, crossbeam moves left and right under the effect of motor reducer I, for guaranteeing polishing effect, polishing process can be circulated 3-4 time, the utility model can be realized in large-scale workpiece, the polishing of outer surface.
Preferably, four angles of described crossbeam holder are provided with roller, and crossbeam is located between four rolling, and crossbeam moves left and right in process, and sliding friction between roller and crossbeam, reduces friction.
Preferably, described grinding head motor, motor reducer I, motor reducer II, cylinder I, cylinder I I and cylinder III are connected with PLC controller respectively, during polishing, PLC controller is by the pressure on control cylinder I, cylinder I I and cylinder III, accurately control bistrique and be pressed on the pressure on workpiece, under general work state, pressure on cylinder I, cylinder I I and cylinder III is 0.4-0.5MPa, meanwhile, PLC controller can be controlled the rotating speed of motor reducer I, motor reducer II and grinding head motor.
For realizing meticulous polishing, can by PLC controller, polishing process be set in advance, during first pass polishing, after bistrique position being reserved by Artificial Control, PLC is according to the pressure setting, by bistrique workpiece pressing, PLC controller detects cylinder I, force value on cylinder I I and cylinder III, when force value is 0.4-0.5MPa, start polishing, when being less than 0.4-0.5MPa, force value suspends, then control cylinder I, cylinder I I and cylinder III move forward, until cylinder I, after reaching 0.4-0.5MPa again, force value on cylinder I I and cylinder III continues polishing, bistrique and grinding head motor frame and cylinder I, cylinder I I and cylinder III can complete polishing 3-4 time according to above-mentioned operation circulation, in polishing process, crossbeam moves left and right under the effect of motor reducer I, the left and right displacement of crossbeam can be controlled by PLC controller, realize the whole polishing of workpiece.
Preferably, described hold assembly is turning rolls, and turning rolls is applicable to cylinder polishing, and motor reducer II can drive turning rolls rotation.
Preferably, described hold assembly is rotating disk, mounted motor reductor on rotating disk, and rotating disk is applicable to end socket polishing, and motor reducer can drive turntable rotation.
Preferably, described Turn-round slide plate is the arc flat board that is provided with cambered way, and bearing pin moves along cambered way under the effect of cylinder I, realizes the angle rotation of bistrique.
Compared with prior art, the utlity model has following beneficial effect:
The utility model, by PLC controller and cylinder, Turn-round slide plate and grinding head motor frame, is realized the various dimensions motion of bistrique; The device diameters that can realize polishing is large, and scope is wide, and polishing diameter range is about 500mm-3500mm, can carry out polishing to the inside and outside wall of irregular cylindrical shell, end socket; Polishing precision is high, and roughness is less than 0.08 μ m; Automaticity is high, greatly alleviates hand labor intensity, enhances productivity, and has improved working environment, can raise the efficiency more than 10 times.
Accompanying drawing explanation
Fig. 1 the utility model structural representation.
In figure: 1, base; 2, column; 3, bistrique; 4, grinding head motor; 5, lifting motor; 6, lifting decelerator; 7, leading screw; 8, crossbeam holder; 9, crossbeam; 10, gear; 11, tooth bar; 12, grinding head motor frame; 13, Turn-round slide plate; 14, cylinder I I; 15, roller; 16, cylinder I; 17, cylinder I II.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model embodiment is described further:
As shown in Figure 1, Large Electric various dimensions polishing machine described in the utility model, comprise base 1, column 2, bistrique 3 and grinding head motor 4, column 2 bottoms are fixed on base 1, column 2 tops are lifting motor 5 and lifting decelerator 6 fixedly, lifting decelerator 6 connects leading screw 7, on leading screw 7, connect rectangle crossbeam holder 8, crossbeam 9 is fixed on crossbeam holder 8, crossbeam holder 8 is provided with gear 10, gear 10 connects motor reducer I, crossbeam 9 is provided with tooth bar 11, tooth bar 11 and gear 10 engagements, crossbeam 9 one end arrange grinding head motor frame 12, grinding head motor frame 12 is connected Turn-round slide plate 13 by cylinder I 16 in turn with bearing pin, fixing grinding head motor 4 simultaneously on grinding head motor frame 12, grinding head motor 4 connects bistrique 3 by belt pulley, bistrique 3 is connected grinding head motor frame 12 by cylinder I I14 with cylinder III17, cylinder I I14 piston vertically arranges, cylinder I II17 piston arranges perpendicular to crossbeam 9 and cylinder II14 piston, between crossbeam 9 and base 1, hold assembly is set, hold assembly connects motor reducer II.
Wherein, 8 four angles of crossbeam holder are provided with roller 15, and crossbeam 9 is located between four rolling 15, and crossbeam 9 moves left and right in process, and sliding friction between roller 15 and crossbeam 9, reduces friction; Described grinding head motor 4, motor reducer I, motor reducer II, cylinder I 16, cylinder I I14 and cylinder III17 are connected with PLC controller respectively, during polishing, PLC controller is by the pressure on control cylinder I16, cylinder I I14 and cylinder III17, accurately control bistrique 3 and be pressed on the pressure on workpiece, under general work state, pressure on cylinder I 16, cylinder I I14 and cylinder III17 is 0.4-0.5MPa, meanwhile, PLC controller can be controlled the rotating speed of motor reducer I, motor reducer II and grinding head motor 4; Turn-round slide plate 13 is for being provided with the arc flat board of cambered way, and bearing pin moves along cambered way under the effect of cylinder I 16, realizes the angle rotation of bistrique 3; While carrying out cylinder polishing, hold assembly is selected turning rolls, and motor reducer II drives turning rolls rotation, and while carrying out end socket polishing, hold assembly is selected rotating disk, and motor reducer II drives turntable rotation.
The utility model drives leading screw 7 to realize the upper of crossbeam holder 8 by lifting motor 5 and lifting decelerator 6, lower movement, and by realizing thus the upper of crossbeam 9, lower motion, by motor reducer I driven gear 10, tooth bar 11 is realized the side-to-side movement of crossbeam 9, during polishing, polished parts are at the uniform velocity rotation under the drive of motor reducer II, rotating speed can regulate by PLC controller, cylinder I I14 can drive grinding head motor frame 12 to realize moving up and down of bistrique 3, cylinder I II17 can drive grinding head motor frame 12 to realize the side-to-side movement of bistrique 3, cylinder I can drive grinding head motor 4 to realize the rotation of bistrique 3 in certain angle, thus by cylinder I 16, it is upper and lower that cylinder I I14 and cylinder III17 realize bistrique, the various dimensions of left and right and certain angle rotation are controlled, cylinder I 16, the control of the piston stroke of cylinder I I14 and cylinder III17 can realize by their gas circuit pressure of manual control, in polishing process, crossbeam 9 moves left and right under the effect of motor reducer I, for guaranteeing polishing effect, polishing process can be circulated 3-4 time, the utility model can be realized in large-scale workpiece, the polishing of outer surface.
For realizing meticulous polishing, can by PLC controller, polishing process be set in advance, during first pass polishing, by Artificial Control by bistrique 3 workpiece pressings, PLC controller detects cylinder I 16, force value on cylinder I I14 and cylinder III17, when force value is 0.4-0.5MPa, start polishing, when being less than 0.4-0.5MPa, force value suspends, then control cylinder I16, cylinder I I14 and cylinder III17 move forward, until cylinder I 16, after reaching 0.4-0.5MPa again, force value on cylinder I I14 and cylinder III17 continues polishing, bistrique 3 and grinding head motor frame 12 and cylinder I 16, cylinder I I14 and cylinder III17 can complete polishing 3-4 time according to above-mentioned operation circulation, in polishing process, crossbeam 9 moves left and right under the effect of motor reducer I, the left and right displacement of crossbeam 9 can be controlled by PLC controller, realize the whole polishing of workpiece.
Claims (6)
1. a Large Electric various dimensions polishing machine, comprise base (1), column (2), bistrique (3) and grinding head motor (4), column (2) bottom is fixed on base (1), it is characterized in that, column (2) top is lifting motor (5 and lifting decelerator (6) fixedly, lifting decelerator (6) connects leading screw (7), the upper rectangle crossbeam holder (8) that connects of leading screw (7), crossbeam (9) is fixed on crossbeam holder (8), crossbeam holder (8) is provided with gear (10), gear (10) connects motor reducer I, crossbeam (9) is provided with tooth bar (11), tooth bar (11) and gear (10) engagement, crossbeam (9) one end arranges grinding head motor frame (12), grinding head motor (12) frame is connected Turn-round slide plate (13) by cylinder I (16) in turn with bearing pin, fixing grinding head motor (4) simultaneously on grinding head motor frame (12), grinding head motor (4) connects bistrique (3) by belt pulley, bistrique is by cylinder I I(14) with cylinder III(17) be connected grinding head motor frame (12), cylinder I I(14) piston vertically arranges, cylinder I II(17) piston is perpendicular to crossbeam (9) and cylinder II(14) piston setting, between crossbeam (9) and base (1), hold assembly is set, hold assembly connects motor reducer II.
2. Large Electric various dimensions polishing machine according to claim 1, is characterized in that, (8) four angles of described crossbeam holder are provided with roller (15), and crossbeam (9) is located between four rolling (15).
3. Large Electric various dimensions polishing machine according to claim 1, it is characterized in that described grinding head motor (4), motor reducer I, motor reducer II, cylinder I (16), cylinder I I(14) with cylinder III(17) be connected with PLC controller respectively.
4. according to the Large Electric various dimensions polishing machine described in claim 1,2 or 3, it is characterized in that, described hold assembly is turning rolls.
5. according to the Large Electric various dimensions polishing machine described in claim 1,2 or 3, it is characterized in that, described hold assembly is rotating disk.
6. according to the Large Electric various dimensions polishing machine described in claim 1,2 or 3, it is characterized in that, described Turn-round slide plate (13) is for being provided with the arc flat board of cambered way.
Priority Applications (1)
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CN201420137788.6U CN203765433U (en) | 2014-03-25 | 2014-03-25 | Large-sized electric multidimensional polisher |
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CN201420137788.6U CN203765433U (en) | 2014-03-25 | 2014-03-25 | Large-sized electric multidimensional polisher |
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CN201420137788.6U Expired - Fee Related CN203765433U (en) | 2014-03-25 | 2014-03-25 | Large-sized electric multidimensional polisher |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104889836A (en) * | 2015-05-22 | 2015-09-09 | 南通中远船务工程有限公司 | Hole grinding and polishing device and use method thereof |
CN105904317A (en) * | 2015-11-14 | 2016-08-31 | 温州市华大电力冶金设备有限公司 | Double-armed on-line tank multifunctional polishing machine |
CN106041709A (en) * | 2016-08-15 | 2016-10-26 | 璧垫案 | Inner barrel bottom polishing machine |
CN106078479A (en) * | 2016-08-15 | 2016-11-09 | 璧垫案 | Inner core face longitudinal polishing machine |
CN106141885A (en) * | 2016-08-15 | 2016-11-23 | 璧垫案 | Inner core mirror polish machine |
CN106181735A (en) * | 2016-08-15 | 2016-12-07 | 璧垫案 | A kind of interior drum head buffing machine with antioverloading function |
CN106217149A (en) * | 2016-08-15 | 2016-12-14 | 璧垫案 | A kind of inner core mirror polish machine with antioverloading function |
CN106392842A (en) * | 2016-08-31 | 2017-02-15 | 安徽省无为县航运总公司新元船舶修造分公司 | Polishing device for ship maintenance |
CN108705429A (en) * | 2018-05-29 | 2018-10-26 | 天津芸信机械设备制造有限公司 | A kind of machinery processing apparatus and its processing method |
CN109834572A (en) * | 2017-11-28 | 2019-06-04 | 宜兴市联丰化工机械有限公司 | A kind of end socket polissoir |
-
2014
- 2014-03-25 CN CN201420137788.6U patent/CN203765433U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104889836A (en) * | 2015-05-22 | 2015-09-09 | 南通中远船务工程有限公司 | Hole grinding and polishing device and use method thereof |
CN105904317A (en) * | 2015-11-14 | 2016-08-31 | 温州市华大电力冶金设备有限公司 | Double-armed on-line tank multifunctional polishing machine |
CN106041709A (en) * | 2016-08-15 | 2016-10-26 | 璧垫案 | Inner barrel bottom polishing machine |
CN106078479A (en) * | 2016-08-15 | 2016-11-09 | 璧垫案 | Inner core face longitudinal polishing machine |
CN106141885A (en) * | 2016-08-15 | 2016-11-23 | 璧垫案 | Inner core mirror polish machine |
CN106181735A (en) * | 2016-08-15 | 2016-12-07 | 璧垫案 | A kind of interior drum head buffing machine with antioverloading function |
CN106217149A (en) * | 2016-08-15 | 2016-12-14 | 璧垫案 | A kind of inner core mirror polish machine with antioverloading function |
CN106392842A (en) * | 2016-08-31 | 2017-02-15 | 安徽省无为县航运总公司新元船舶修造分公司 | Polishing device for ship maintenance |
CN109834572A (en) * | 2017-11-28 | 2019-06-04 | 宜兴市联丰化工机械有限公司 | A kind of end socket polissoir |
CN108705429A (en) * | 2018-05-29 | 2018-10-26 | 天津芸信机械设备制造有限公司 | A kind of machinery processing apparatus and its processing method |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140813 Termination date: 20150325 |
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EXPY | Termination of patent right or utility model |