CN203750652U - Automatically controlled furnace slag magnetic separation device - Google Patents

Automatically controlled furnace slag magnetic separation device Download PDF

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Publication number
CN203750652U
CN203750652U CN201420031087.4U CN201420031087U CN203750652U CN 203750652 U CN203750652 U CN 203750652U CN 201420031087 U CN201420031087 U CN 201420031087U CN 203750652 U CN203750652 U CN 203750652U
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China
Prior art keywords
magnetic separation
wheel
sensor
controller
power source
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Expired - Fee Related
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CN201420031087.4U
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Chinese (zh)
Inventor
刘伟
王兰翠
刘夏利
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Tianjin Zhong Lian Metallic Article Co Ltd
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Tianjin Zhong Lian Metallic Article Co Ltd
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Abstract

The utility model belongs to the technical field of metal casting, and in particular relates to an automatically controlled furnace slag magnetic separation device. The automatically controlled furnace slag magnetic separation device comprises a smashing machine, a feeding mechanism, a magnetic separation mechanism, a recycling box and a rolling sieve, as well as a controller and a first sensor, wherein the smashing machine is connected with the rolling sieve; the rolling sieve is connected with the magnetic separation mechanism; the magnetic separation mechanism is connected with the recycling box; after being smashed by the smashing machine, furnace slag is conveyed to the rolling sieve through the feeding mechanism; the first sensor is arranged on a conveying belt of the automatic feeding mechanism and is used for monitoring whether the conveying belt works normally; the first sensor is connected with the controller; the controller is connected with a power source switch of the smashing machine for controlling a power source of the smashing machine to be turned on and turned off. Due to the arrangement of the sensor and the controller, the phenomenon that subsequent equipment automatically stops when the current equipment has fault and stops working is avoided; the waste of resources is avoided, the production cost is lowered, and the working efficiency is improved.

Description

A kind of slag concentration equipment that can automatically control
Technical field
The utility model belongs to metal casting technical field, relates in particular to a kind of slag concentration equipment that can automatically control.
Background technology
Casting is a kind of ancient manufacture method, can trace back to before 6000 in China.Along with the development of industrial technology, the quality of casting heavy castings directly affects the quality of product, therefore, is cast in machinery manufacturing industry and occupies an important position.The development of foundry engieering is very fast, and a lot of new casting methods, has appearred in particularly 19 end of the centurys and 20 th Century, as low pressure casting, ceramic casting, continuous casting etc., improves with practical in the second half in 20th century.Due to the raising now castability, casting accuracy, casting cost and casting automation etc. being required, foundry engieering is towards precise treatment, maximization, high-quality, automation and the future development that cleans, and such as China these several years in aspect development such as precision casting technology, continuous casting technology, Special Processes of Metal Castings technology, casting automation and casting simulation technology rapidly.
Casting main processes comprises: Metal Melting, model manufacturing, casting solidification and demoulding cleaning etc.Casting technique can be divided into gravitational casting, compression casting and sand casting, and wherein conventional is sand casting; And sand casting can be divided into clay-bonded sand mold casting, organic binder bond sand casting, resin self-setting sand mold casting, lost foam casting etc.
In above-mentioned casting process, can produce some smelting furnace waste residues.For the processing of smelting furnace waste residue, in prior art, usually can adopt following several mode: directly abandon; After magnetic separation, melt down.Because smelting furnace waste residue has comprised some metals, adopt the mode directly abandoning, can cause the wasting of resources, increase production cost; So, most of processing mode of melting down after magnetic separation that adopts.The processing mode of melting down after above-mentioned magnetic separation, generally includes as the next stage: pulverizing, magnetic separation, recovery.Concentration equipment of the prior art, exists the equipment of current operation to go wrong out-of-work time, and the equipment of rear operation cannot self-braking problem, and the problems referred to above can cause the wasting of resources, thereby can increase production cost, reduce operating efficiency.
Utility model content
The purpose of this utility model is to provide a kind of slag concentration equipment that can automatically control, to solve the above-mentioned defect existing in prior art.
For realizing the purpose of this utility model, the utility model provides a kind of slag concentration equipment that can automatically control, comprise pulverizer, magnetic separation mechanism, collection box, also comprise: drum screen, described pulverizer is connected with described drum screen, described drum screen is connected with described magnetic separation mechanism, and described magnetic separation mechanism is connected with described collection box; Slag, after pulverizer is pulverized, is transported to described drum screen by automatic feed mechanism; Described automatic feed mechanism comprises the first scroll wheel, the first directive wheel, the first driving wheel, described the first driving wheel is connected with the first power source, described the first driving wheel, the first directive wheel, the first scroll wheel, connect by conveyer belt successively, described the first scroll wheel is arranged at described pulverizer slag notch below, and described the first scroll wheel is arranged at described rolling and is sieved into cinder notch; Whether also comprise controller, first sensor, described first sensor is arranged on the conveyer belt of described automatic feed mechanism, normally work for monitoring described conveyer belt; Described first sensor is connected with described controller, and described controller is connected with the power source switch of pulverizer, for controlling cut-offfing of described pulverizer power source.
Preferably, on described drum screen, be provided with the second sensor, described the second sensor is connected with described controller, and the switch of the power source of described automatic feed mechanism is connected with described controller, and described controller is for controlling the cut-offfing of power source of described automatic feed mechanism.
Preferably, the conveyer belt of described magnetic separation mechanism is provided with the 3rd sensor, and described the 3rd sensor is connected with described controller, and the power source switch of described drum screen is connected with described controller, and described controller is for controlling the cut-offfing of power source of described drum screen.
Preferably, described magnetic separation mechanism comprises the second scroll wheel, the second directive wheel, magnet pulley, and described magnet pulley is connected with the second power source, and described magnet pulley, the second directive wheel, the second scroll wheel, connect by conveyer belt successively; Described the second scroll wheel is arranged at the slag notch of described drum screen, and described magnetic separation wheel bottom is provided with collection box.
Preferably, described the first directive wheel, the second directive wheel are a pair of guiding wheel formation.
The beneficial effects of the utility model are, the equipment of having realized current operation by sensor and controller architecture are set exists and goes wrong out-of-work time, and the equipment of rear operation stops automatically, has avoided the wasting of resources, reduce production cost, improved operating efficiency.
Brief description of the drawings
Fig. 1 the utility model structural representation;
In figure, 1-pulverizer, 2-automatic feed mechanism, 21-the first scroll wheel, 22-the first directive wheel, 23-the first driving wheel, 3-drum screen, 4-magnetic separation mechanism, 41-the second scroll wheel, 42-the second directive wheel, 43-magnet pulley, 5-collection box, 6-slag discharge plate.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and beneficial effect clearer, below in conjunction with embodiment, the utility model is further elaborated.Should be understood to specific embodiment described herein only in order to explain the utility model, be not limited to protection domain of the present utility model.
As shown in Figure 1, the utility model provides a kind of slag concentration equipment that can automatically control, comprise pulverizer, magnetic separation mechanism, collection box, also comprise: drum screen, described pulverizer is connected with described drum screen, described drum screen is connected with described magnetic separation mechanism, and described magnetic separation mechanism is connected with described collection box; Slag, after pulverizer is pulverized, is transported to described drum screen by automatic feed mechanism; Described automatic feed mechanism comprises the first scroll wheel, the first directive wheel, the first driving wheel, described the first driving wheel is connected with the first power source, described the first driving wheel, the first directive wheel, the first scroll wheel, connect by conveyer belt successively, described the first scroll wheel is arranged at described pulverizer slag notch below, and described the first scroll wheel is arranged at described rolling and is sieved into cinder notch; Whether also comprise controller, first sensor, described first sensor is arranged on the conveyer belt of described automatic feed mechanism, normally work for monitoring described conveyer belt; Described first sensor is connected with described controller, and described controller is connected with the power source switch of pulverizer, for controlling cut-offfing of described pulverizer power source.
Operation principle is: automatic material loading structure, comprise the first scroll wheel, the first directive wheel, the first driving wheel, the first driving wheel is connected by conveyer belt or chain with motor, driven by motor the first driving wheel rotates, the first driving wheel drives the first scroll wheel to rotate by transport tape, and from pulverizer, slag out transmits by transport tape, between the first driving wheel and the first rolling, the first directive wheel is set, overweight in order to prevent that transport tape from bearing a heavy burden, cause transport tape distortion larger; The first scroll wheel, the first directive wheel, the first driving wheel can be fixed on automatic feed mechanism shelf, and its concrete fixed structure is conventional techniques, no longer describe in detail herein.Slag, after pulverizing, enters drum screen, and drum screen filters out some little chip, grogs etc., and then, by being transferred to magnetic separation mechanism, after magnetic separation, the regulus screening falls into collection box; In the time that automatic feed mechanism is out-of-work, the described data that collect are passed to controller by first sensor, and controller disconnects the power source of pulverizer automatically, and pulverizer automatically quits work and is consistent with automatic feed mechanism.
Preferably, on described drum screen, be provided with the second sensor, described the second sensor is connected with described controller, and the switch of the power source of described automatic feed mechanism is connected with described controller, and described controller is for controlling the cut-offfing of power source of described automatic feed mechanism.
When drum screen is out-of-work, pulverizer and automatic feed mechanism all quit work automatically.
Preferably, the conveyer belt of described magnetic separation mechanism is provided with the 3rd sensor, and described the 3rd sensor is connected with described controller, and the power source switch of described drum screen is connected with described controller, and described controller is for controlling the cut-offfing of power source of described drum screen.
When magnetic separation mechanism is out-of-work, pulverizer and automatic feed mechanism, drum screen all quit work automatically.
Preferably, described magnetic separation mechanism comprises the second scroll wheel, the second directive wheel, magnet pulley, and described magnet pulley is connected with the second power source, and described magnet pulley, the second directive wheel, the second scroll wheel, connect by conveyer belt successively; Described the second scroll wheel is arranged at the slag notch of described drum screen, and described magnetic separation wheel bottom is provided with collection box.
Operation principle is: above-mentioned magnetic separation mechanism comprises the mechanism similar to described automatic charging device, comprise the second scroll wheel, the second directive wheel, magnet pulley, magnet pulley is connected with a motor, driven by motor magnet pulley rotates, magnet pulley is connected with the second scroll wheel by a transport tape, slag is transferred to magnet pulley by described transport tape from the second scroll wheel, the second directive wheel is arranged between described the second scroll wheel and described magnet pulley, is transferred to magnet pulley through the slag of drum screen from described the second scroll wheel through described transport tape.Slag is after magnet pulley, and other material is drained, and magnetisable material is attracted by magnet pulley, and after magnetic regions, magnetisable material comprises that slag enters collection box.
Preferably, described the first directive wheel, the second directive wheel are a pair of guiding wheel formation.
Operation principle: in order to increase the transmission performance of automatic feed mechanism and magnetic separation mechanism transport tape, above-mentioned directive wheel is set to a pair of guiding wheel, and two guiding wheels are oppositely arranged, V-shaped.
The above is only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (5)

1. the slag concentration equipment that can automatically control, comprises pulverizer, magnetic separation mechanism, collection box, it is characterized in that, also comprise: drum screen, described pulverizer is connected with described drum screen, and described drum screen is connected with described magnetic separation mechanism, and described magnetic separation mechanism is connected with described collection box; Slag, after pulverizer is pulverized, is transported to described drum screen by automatic feed mechanism; Described automatic feed mechanism comprises the first scroll wheel, the first directive wheel, the first driving wheel, described the first driving wheel is connected with the first power source, described the first driving wheel, the first directive wheel, the first scroll wheel, connect by conveyer belt successively, described the first scroll wheel is arranged at described pulverizer slag notch below, and described the first scroll wheel is arranged at described rolling and is sieved into cinder notch; Whether also comprise controller, first sensor, described first sensor is arranged on the conveyer belt of described automatic feed mechanism, normally work for monitoring described conveyer belt; Described first sensor is connected with described controller, and described controller is connected with the power source switch of pulverizer, for controlling cut-offfing of described pulverizer power source.
2. the slag concentration equipment that can automatically control according to claim 1, it is characterized in that, on described drum screen, be provided with the second sensor, described the second sensor is connected with described controller, the switch of the power source of described automatic feed mechanism is connected with described controller, and described controller is for controlling the cut-offfing of power source of described automatic feed mechanism.
3. the slag concentration equipment that can automatically control according to claim 2, it is characterized in that, the conveyer belt of described magnetic separation mechanism is provided with the 3rd sensor, described the 3rd sensor is connected with described controller, the power source switch of described drum screen is connected with described controller, and described controller is for controlling the cut-offfing of power source of described drum screen.
4. according to the slag concentration equipment that can automatically control described in any one in claim 1-3, it is characterized in that, described magnetic separation mechanism comprises the second scroll wheel, the second directive wheel, magnet pulley, described magnet pulley is connected with the second power source, described magnet pulley, the second directive wheel, the second scroll wheel, connect by conveyer belt successively; Described the second scroll wheel is arranged at the slag notch of described drum screen, and described magnetic separation wheel bottom is provided with collection box.
5. according to the slag concentration equipment that can automatically control described in any one in claim 1-3, it is characterized in that, described the first directive wheel, the second directive wheel are a pair of guiding wheel and form.
CN201420031087.4U 2014-01-15 2014-01-15 Automatically controlled furnace slag magnetic separation device Expired - Fee Related CN203750652U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420031087.4U CN203750652U (en) 2014-01-15 2014-01-15 Automatically controlled furnace slag magnetic separation device

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Application Number Priority Date Filing Date Title
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CN203750652U true CN203750652U (en) 2014-08-06

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105170320A (en) * 2015-11-05 2015-12-23 张荣斌 Automatic control method for mine disk-type magnetic separator
CN106914323A (en) * 2017-04-17 2017-07-04 江苏天工科技股份有限公司 A kind of titanium carbon alloy car considers recycle device to be worth doing
CN109622361A (en) * 2018-12-20 2019-04-16 重庆科技学院 A kind of metallurgical slag processing recovery method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105170320A (en) * 2015-11-05 2015-12-23 张荣斌 Automatic control method for mine disk-type magnetic separator
CN106914323A (en) * 2017-04-17 2017-07-04 江苏天工科技股份有限公司 A kind of titanium carbon alloy car considers recycle device to be worth doing
CN109622361A (en) * 2018-12-20 2019-04-16 重庆科技学院 A kind of metallurgical slag processing recovery method

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140806

Termination date: 20150115

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