CN203740175U - Fully-automatic brick unloading baler - Google Patents
Fully-automatic brick unloading baler Download PDFInfo
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- CN203740175U CN203740175U CN201420070534.7U CN201420070534U CN203740175U CN 203740175 U CN203740175 U CN 203740175U CN 201420070534 U CN201420070534 U CN 201420070534U CN 203740175 U CN203740175 U CN 203740175U
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Abstract
The utility model provides a fully-automatic brick unloading baler which is formed by sequentially connecting an unpiler, a piler, a first robot, a braiding machine, a second robot and a baler body end to end. The unpiler transversely crosses a kiln car, the tail end of the unpiler protrudes the side face of the kiln car and reaches the upper portion of the piler, the piler has four stations, one station is below the unpiler, another symmetric station is adjacent to one end of the braiding machine, the first robot is arranged between the piler and the braiding machine, the other end of the braiding machine is next to the baler body, and the second robot is arranged between the braiding machine and the baler body. According to the fully-automatic brick unloading baler, the problems of bonding and piled brick deformation caused by sintering to sintered bricks are solved, fully-automatic unmanned operation of unloading and baling of the sintered bricks is achieved, workers are liberated from heavy physical labor, and the problem of difficult employment in the industry is solved.
Description
Affiliated technical field
The utility model belongs to new wall material mechanical equipment technical field, especially relates to a kind of full automaticity that the brick sintering is automatically unloaded, organizes into groups, packed from kiln car and unloads brick compress.
Background technology
The production technology of existing fired brick is: first the raw material that does brick is made after adobe, separated certain gap, pile up on kiln car, enter that kiln is dried and roasting, adobe is fired into after finished product, unloads from kiln car, be close in certain sequence, be deposited in and deposit brick field or directly load onto fortune brick car.
Domestic fired brick adopts once code burning process mostly, and (adobe is once piled up, complete dry and roasting), because the firing temperature of fired brick approaches critical temperature, brick surface has certain softening, cause bonding and piled bricks distortion (piled bricks distortion is amplification trend from bottom to top) between levels brick, become the serious hindrance that directly unloads brick with machinery; At present, the work that burned brick is unloaded down and installed on fortune brick car from kiln car is manually to complete always, and just the brick of kiln discharge is with uniform temperature, and dust is a lot, unloads brick place generally not indoor, and workman's labor condition is very arduous, and recruitment is difficult for; The expense of simultaneously unloading brick and entrucking is that brickmaking enterprise one bears greatly.
Existing patent documentation discloses few fired brick de-hackers, has in various degree limitation, all can not effectively solve brick bonding and piled bricks problem on deformation, can not realize fired brick full automaticity completely and unload brick packing.
Though have same category of device external, mostly brickmaking technology, from domestic different, is that quadratic code burns (adobe is code primary drying first, then code bakes to burn the article), and brick can not bond, and piled bricks also can not be out of shape, and need not consider that the bonding of brick and piled bricks are out of shape so unload brick equipment; Mostly domestic be semi-stiff extrusion process, bonding and piled bricks problem on deformation is burnt serious many than quadratic code, so import equipment can not be used for the brick that unloads of domestic once code burning process, and import equipment complicated operation, fittings supply not in time, service expenditure is high, the cycle is long, particularly expensive price makes it be difficult at home popularize.
The domestic research and development about automatic brick unloading compress are at the early-stage, so far there are no real automatic brick unloading compress technical equipment or the technical materials publicity relevant with it.
Summary of the invention
For the full automaticity solving in existing fired brick production unloads brick packing, the utility model provides a kind of full automaticity to unload brick compress, this full automaticity unloads brick compress, can not only effectively solve brick bonding and piled bricks distortion in kiln sintering, can also realize and unload brick full-automatic unmannedization of packing, brick is bundled into piled bricks one by one automatically, is convenient to interior a stacking and mechanization entrucking.
The utility model solves the technical scheme that its technical matters adopts: full automaticity unloads brick compress by unpiler, whole stack machine, a robot, braiding machine, another robot, compress, composition successively joins end to end, described unpiler is across kiln car, the outstanding kiln car of tail end side, arrive first station top of whole stack machine, whole stack machine has four stations, one of them station is following at unpiler, another symmetrical station is adjacent with braiding machine one end, between whole stack machine and braiding machine, configure a robot, the braiding machine other end and compress are adjacent, between braiding machine and compress, configure another robot, its working process is: unpiler is unloaded each burned brick buttress down from kiln car, be put into and on whole stack machine, carry out shaping, the piled bricks that robot finishes from whole stack machine shaping, each brick one deck is taken down, be put on braiding machine, braiding machine is first laterally closing up between brick and brick, longitudinally also tight, then according to compress needs, brick is divided into the stick number of regulation, another robot has divided the brick group of stick to pick up braiding machine, be put on compress, piled bricks on compress reaches after predetermined number of layers, the following roller of compress travels forward, drive piled bricks advances, packing head is laterally packed to piled bricks successively, then piled bricks sense of motion changes 90 degree, another packing head is longitudinally packed to piled bricks.
Described unpiler comprises: destacking frame, longitudinally driving, laterally driving, lifting disk, rotating disk, fixture, wherein: frame strides across kiln car and is fixed on ground, the outstanding kiln car of tail end side, arrive first station of whole stack machine, in destacking frame, be fixed with guide rail, longitudinally driving can be along rack rail longitudinal movement; Longitudinally in driving, be fixed with cross slide way, laterally longitudinally running rail transverse shifting of driving, vertical, horizontal driving can make fixture arrive kiln car optional position; Laterally in driving, be provided with lifting disk, lifting disk is fixed rotating disk below, the following stationary fixture of rotating disk, and fixture can be with lifting disk lifting, can be around turntable rotation, described fixture bottom is provided with fixing device.For avoiding being out of shape after piled bricks sintering (piled bricks distortion is amplification trend from bottom to top), described fixture enters brickwork joint from the side, clamps piled bricks from bottom, is out of shape maximum position to avoid piled bricks.
Described whole stack machine comprises: underframe, circular orbit, interior dent puller tressel, interior dent puller fixed mount, outer dent puller tressel, outer dent puller fixed mount, wherein: underframe has four stations, be respectively destacking station, shaping station, capture station, prepare station, can be around circular orbit 360 degree rotations, each station once turn 90 degrees, described interior dent puller tressel, interior dent puller fixed mount, outer dent puller tressel, outer dent puller fixed mount, be fixed on second station; De-hackers is put into piled bricks on first station, underframe 90-degree rotation, interior dent puller tressel and the outer dent puller tressel of second station carry out shaping to piled bricks, described interior dent puller tressel is a removable flat board, can move to piled bricks along the guide rail of interior dent puller fixed mount, interior dent puller fixed mount, is fixed on circular orbit inner side; Outer dent puller tressel is three dull and stereotyped shelfs, surrounds piled bricks from three faces, and two sides, both sides flat board can be to intermediary movements, outer dent puller tressel can travel forward along the guide rail of outer dent puller fixed mount, to arrive piled bricks, outer plastic fixed mount, is fixed on circular orbit outside; The bonding of piled bricks and distortion promote to reach loose and shaping by flat board; Then underframe 90-degree rotation again, arrives the 3rd station through the piled bricks of shaping; A described robot comprises: robot body, robot catching plate, each one deck from the 3rd station of whole stack machine brick clamp, be put on braiding machine; The 4th station is for preparing station.
Described braiding machine comprises: linking machine, one-level fortune Zhuan Tai, close bar banding machine, sizer, secondary fortune brick platform, capture station.Wherein: described linking machine interts mutually by two groups, the belt feeder of different rotating speeds forms, and its one end is adjacent with whole stack machine, the other end is transported Zhuan Tai and is closed bar banding machine and be connected by one-level; One-level fortune brick platform also can and close the square tube of walking between bar banding machine at linking machine by one group of liftable in linking machine belt seam and form, and linking machine utilizes the different rotating speeds of two belts, and brick horizontal reserved gap in sintering process is eliminated; Then brick enters and closes bar, banding machine, closes bar, banding machine is made up of the roller of two groups of different rotating speeds, the adjacent linking machine in one end, and the other end intersects with sizer; Sizer interts mutually by two groups, the belt feeder of different rotating speeds forms, one end with close bar banding machine and intersect, its other end is adjacent with crawl station; Secondary fortune brick platform also can and capture the square tube that walk between station at sizer by one group of liftable in sizer belt seam and form; Close bar, banding machine first brick longitudinally also together, be then longitudinally divided into some as required, brick row moves on afterwards, is divided into the stick number of packing needs on sizer; Secondary fortune brick platform is transported to crawl station the brick group on sizer.
Artificial two of described machine, comprising: robot body, robot catching plate; A described robot, is configured between whole stack machine and braiding machine, each one deck from the 3rd station of whole stack machine brick clamp, be put on braiding machine; Another robot configuration, between braiding machine and compress, is picked up the brick group of on braiding machine point of good stick, is put on compress.
Described compress comprises: packing frame, packing head, cut somebody's hair; Described packing frame is " L " type, and wherein: packing has roller in frame, roller, can active rotation under driven by motor, transports piled bricks, and packing head has two, and one be horizontal packing head, be arranged on " L " longitudinal on; Another is the head of longitudinally packing, and arranges with " L " transversely, and first packing head is laterally packed to piled bricks, and then piled bricks, under the promotion of cutting somebody's hair, moves along former directional steering 90 degree, and another packing head is longitudinally packed to piled bricks.
In the said equipment, the robot of use is existing product.
The beneficial effects of the utility model are:
1, full automaticity unloads brick compress, has solved bonding and the piled bricks that fired brick causes by sintering and has been out of shape, and realizes that fired brick unloads brick, full-automatic unmannedization of packing, and workman is freed from heavy manual labor, solves the problem of industry recruitment difficulty;
2, unload in a large number brick, car-loading charge for enterprise saves, reduce production costs, enhance one's market competitiveness;
3, piled bricks breaks into after bag, saves brick and stacks place more than 2/3rds, realizes mechanization entrucking, saves loading time, reduces car-loading charge;
4, mechanism is simple, and failure rate is low is easy and simple to handle easy to learn, is applicable to brick field universal;
5, degree of automation is high, and efficiency is high, can meet the needs of domestic brick-tile industry High-efficient Production;
6, highly versatile, when conversion brick type and packing buttress type, only need carry out simple setting;
7, low price, is convenient to Spread in China universal.
Brief description of the drawings
Below in conjunction with drawings and Examples, the utility model is described further.
Fig. 1 is three-dimensional view of the present utility model.
Fig. 2 is the unpiler three-dimensional view of hiding after a side frame and two columns.
Fig. 3 is whole stack machine three-dimensional view.
Fig. 4 is braiding machine three-dimensional view.
Fig. 5 is compress three-dimensional view.
Fig. 6 is robot three-dimensional view.
10. unpilers in figure, 11. destacking frames, 12. longitudinally drivings, 13. laterally drivings, 14. lifting disks, 15. rotating disks, 16. fixtures, 20. whole stack machines, 21. underframe, 22. circular orbits, 23. interior dent puller tressels, 24. interior dent puller fixed mounts, 25. outer dent puller tressels, 26. outer dent puller fixed mounts, 30. braiding machines, 31. linking machines, 32. one-level fortune brick platforms, 33. close bar banding machine, 34. sizers, 35. secondary fortune brick platforms, 36. capture station, 40. compresses, 41. packing frames, 42. packing heads, 43. cut somebody's hair, 50. robots, 51. robot bodies, 52. robot catching plates.
Detailed description of the invention
Embodiment 1
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail, so that those skilled in the art understand.
The full automaticity that the utility model provides unloads brick compress, structure as shown in Figure 1, by unpiler 10, whole stack machine 20, a robot 50, braiding machine 30, another robot 50, compress 40, composition successively joins end to end, its working process is: unpiler 10 is across kiln car, each burned brick buttress is unloaded down from kiln car, be put on whole stack machine 20 and carry out shaping, a wherein robot 50, the piled bricks finishing from whole stack machine 20 shapings, each brick one deck is lifted down, be put on braiding machine 30, braiding machine 30 first holds together stitching horizontal between brick and brick, longitudinal bar is also tight, then the shape and the quantity that need according to compress 40, brick is divided into the stick number of regulation, another robot 50 is picked up the brick group of 30 points of good sticks of braiding machine, be put on compress 40, piled bricks on compress 40 reaches after predetermined number of layers, the following roller rotation of compress 40, drive piled bricks advances, laterally packing head 42 is laterally packed to piled bricks successively, then piled bricks sense of motion changes 90 degree, longitudinally packing head 42 is longitudinally packed to piled bricks.
Described unpiler 10 as shown in Figure 2, comprise: destacking frame 11, longitudinally drive a vehicle 12, laterally drive a vehicle 13, lifting disk 14, rotating disk 15, fixture 16, wherein: destacking frame 11 strides across kiln car and is fixed on ground, in destacking frame 11, be fixed with guide rail, longitudinally driving 12 can be along the guide rail longitudinal movement in destacking frame 11, longitudinally in driving 12, be fixed with cross slide way, the 13 guide rail transverse shiftings that can longitudinally drive a vehicle on 12 of laterally driving a vehicle; Laterally in driving 13, be provided with lifting disk 14, the below fixing rotating disk 15 of lifting disk 14, the following stationary fixture 16 of rotating disk 15, fixture 16 can, with lifting disk 14 liftings, can rotate around rotating disk 15; For avoiding being out of shape after piled bricks sintering (piled bricks distortion is amplification trend from bottom to top), described fixture 16 enters brickwork joint from the side, clamps piled bricks from bottom, to avoid the maximum position of piled bricks upper deformation.
Described whole stack machine 20 as shown in Figure 3, comprise: underframe 21, circular orbit 22, interior dent puller tressel 23, interior dent puller fixed mount 24, outer dent puller tressel 25, outer dent puller fixed mount 26, wherein: underframe 21 has four stations, be followed successively by destacking station, shaping station, capture station, prepare station, can rotate around circular orbit 22, each station once turn 90 degrees, unpiler 10 is put into piled bricks on whole stack machine 20 first stations, underframe 21 90-degree rotations, interior dent puller tressel 23 and the outer dent puller tressel 25 of second station carry out shaping to piled bricks, described interior dent puller tressel 23 is a removable flat board, can move to piled bricks along interior dent puller fixed mount 24, interior dent puller fixed mount 24, be fixed on circular orbit 22 inner sides, outer dent puller tressel 25 is three dull and stereotyped shelfs, surround piled bricks from three faces, two sides, both sides flat board can be to intermediary movements, outer dent puller tressel 25 can travel forward along the guide rail of outer dent puller fixed mount 26, to arrive piled bricks, outer plastic fixed mount 25, be fixed on circular orbit 22 outsides.The bonding of piled bricks and distortion promote to reach loose and shaping by flat board; Then underframe 90-degree rotation again, arrives the 3rd station through the piled bricks of shaping, wherein a robot 50 as shown in Figure 6, each one deck from the 3rd station of whole stack machine 20 brick clamp, be put on braiding machine 30; The 4th station is for preparing station.
Described braiding machine 30 as shown in Figure 4, comprise: linking machine 31, one-level fortune brick platform 32, close bar banding machine 33, sizer 34, secondary fortune brick platform 35, capture station 36, wherein: linking machine 31 is made up of the belt feeder of two groups of different rotating speeds, utilize the different rotating speeds of two belts, brick horizontal reserved gap in sintering process is eliminated; Then one-level fortune brick platform 32 lifts the brick laterally and after tight by certain piece number, transports to and closes on bar banding machine 33, closes bar banding machine 33 and is made up of the roller of two groups of different rotating speeds, first brick longitudinally also together, is then longitudinally divided into some as required; Brick row moves on afterwards, and on sizer 34, secondary fortune brick platform 35 lifts the brick of point good bar piece number on demand, transports to and captures station 36.
Described another robot 50 as shown in Figure 6, comprising: robot body 51, and robot catching plate 52, the brick group that braiding machine 30 is captured to point good stick on station 36 is picked up, and is put on compress 40.
Described compress 40 as shown in Figure 5, comprise packing frame 41, packing head 42, cut somebody's hair 43, wherein: packing has roller in frame 41, roller, can active rotation under driven by motor, transport piled bricks, packing head 42 has two, and first packing head 42 is laterally packed to piled bricks, and then piled bricks is under 43 the promotion of cutting somebody's hair, move along former directional steering 90 degree, another packing head 42 is longitudinally packed to piled bricks.
Embodiment 2
Full automaticity unloads brick compress, and its difference from Example 1 is: the putting of described braiding machine 30, according to on-the-spot actual conditions, with kiln car track can vertical, also can be parallel; Putting of described compress 40, according to on-the-spot actual conditions, with kiln car track can vertical, also can be parallel.
Other unspecified part is prior art.Although above-described embodiment has been made detailed description to the utility model; but it is only the present invention's part embodiment; instead of whole embodiment; people can also obtain other embodiment according to the present embodiment under without creative prerequisite, and these embodiment belong to the utility model protection domain.
Claims (7)
1. full automaticity unloads brick compress, it is characterized in that: full automaticity unloads brick compress by unpiler (10), whole stack machine (20), a robot (50), braiding machine (30), another robot (50), compress (40), composition successively joins end to end, described unpiler (10) is across kiln car, the outstanding kiln car of tail end side, arrive whole stack machine (20) top, whole stack machine (20) has four stations, one of them station is following at unpiler (10), another symmetrical station is adjacent with braiding machine (30) one end, between whole stack machine (20) and braiding machine (30), configure a robot (50), braiding machine (30) other end is adjacent with compress (40), between braiding machine (30) and compress (40), configure another robot (50).
2. full automaticity according to claim 1 unloads brick compress, it is characterized in that: unpiler (10) comprises destacking frame (11), longitudinally driving (12), horizontal driving (13), lifting disk (14), rotating disk (15), fixture (16), described destacking frame (11) strides across kiln car and is fixed on ground, the outstanding kiln car of tail end side, arrive first station of dent puller (20), destacking frame is fixed with guide rail on (11), and longitudinally driving (12) can be along destacking frame (11) guide rail longitudinal movement; Longitudinally in driving (12), be fixed with cross slide way, laterally driving (13) (12) the guide rail transverse shifting of can longitudinally driving a vehicle; Laterally in driving (13), be provided with lifting disk (14), lifting disk (14) is fixed rotating disk (15) below, rotating disk (15) is stationary fixture (16) below, fixture (16) can, with lifting disk (14) lifting, can rotate around rotating disk (15); Described fixture (16) bottom is provided with fixing device.
3. full automaticity according to claim 1 unloads brick compress, it is characterized in that: whole stack machine (20) comprises underframe (21), circular orbit (22), interior dent puller tressel (23), interior dent puller fixed mount (24), outer dent puller tressel (25), outer dent puller fixed mount (26), described underframe (21) has destacking, shaping, crawl, four stations of preparation, can be around circular orbit (22) rotation, each station once turn 90 degrees; Described interior dent puller tressel (23), interior dent puller fixed mount (24), outer dent puller tressel (25), outer dent puller fixed mount (26), be fixed on second station, described interior dent puller tressel (23) is a removable flat board, can move to piled bricks along the guide rail of interior dent puller fixed mount (24), interior dent puller fixed mount (24), is fixed on circular orbit (22) inner side; Outer dent puller tressel (25) is three dull and stereotyped shelfs, two sides, both sides flat board can be to middle piled bricks motion, outer dent puller tressel (25) can be along the forwards piled bricks motion of the guide rail of outer dent puller fixed mount (26), outer plastic fixed mount (25), is fixed on circular orbit (22) outside.
4. full automaticity according to claim 1 unloads brick compress, it is characterized in that: braiding machine (30) comprises linking machine (31), one-level fortune brick platform (32), closes bar banding machine (33), sizer (34), secondary fortune brick platform (35), capture station (36); Described linking machine (31) interts mutually by two groups, the belt feeder of different rotating speeds forms, and its one end is adjacent with whole stack machine (20), and the other end is transported brick platform (32) and closed bar banding machine (33) and be connected by one-level; One-level fortune brick platform (32) also can and close the square tube of walking between bar banding machine (33) at linking machine (31) by one group of liftable in linking machine (31) belt seam and form; Close bar banding machine (33) and formed by the roller of two groups of different rotating speeds, the adjacent linking machine in one end (31), the other end intersects with sizer (34); Sizer (34) interts mutually by two groups, the belt feeder of different rotating speeds forms, one end with close bar banding machine (33) and intersect, its other end is adjacent with crawl station (36); Secondary fortune brick platform (35) also can and capture the square tube of walking between station (36) at sizer (34) by one group of liftable in sizer (34) belt seam and form.
5. full automaticity according to claim 1 unloads brick compress, it is characterized in that: robot (50) comprises robot body (51), robot catching plate (52), a described robot (50), is configured between dent puller (20) and braiding machine (30); Another robot (50) is configured between braiding machine (30) and compress (40).
6. full automaticity according to claim 1 unloads brick compress, it is characterized in that: compress (40) comprises packing frame (41), packing head (42), cut somebody's hair (43), described packing frame (41) is " L " type, on it, be provided with under driven by motor can active rotation roller, packing head (42) has two, one is horizontal packing head (42), be arranged on " L " longitudinally on; Another is the head (42) of longitudinally packing, and arranges with " L " transversely.
7. full automaticity according to claim 1 unloads brick compress, it is characterized in that: the putting of described braiding machine (30), in the situation that equipment connecting relation is constant, according to on-the-spot actual conditions, with kiln car track can vertical, also can be parallel; Putting of described compress (40), in the situation that equipment connecting relation is constant, according to on-the-spot actual conditions, with kiln car track can vertical, also can be parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420070534.7U CN203740175U (en) | 2014-02-19 | 2014-02-19 | Fully-automatic brick unloading baler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420070534.7U CN203740175U (en) | 2014-02-19 | 2014-02-19 | Fully-automatic brick unloading baler |
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| Publication Number | Publication Date |
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| CN203740175U true CN203740175U (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420070534.7U Expired - Fee Related CN203740175U (en) | 2014-02-19 | 2014-02-19 | Fully-automatic brick unloading baler |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN105129129A (en) * | 2015-09-12 | 2015-12-09 | 舒学华 | Automatic packing machine for building blocks |
| CN105173659A (en) * | 2015-07-07 | 2015-12-23 | 山东建筑大学 | Green brick production system with full-automatic tail end robot assisting stacking function |
| CN109484694A (en) * | 2019-01-07 | 2019-03-19 | 淄博捷达机械有限公司 | Hollow brick automatically loads and unloads, is packaged integral system |
| CN110482269A (en) * | 2018-12-12 | 2019-11-22 | 广东天酿智能装备有限公司 | Handling facilities |
| CN111071531A (en) * | 2020-01-09 | 2020-04-28 | 江西振大机械制造科技有限公司 | Automatic brick pile packaging process |
-
2014
- 2014-02-19 CN CN201420070534.7U patent/CN203740175U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN105173659A (en) * | 2015-07-07 | 2015-12-23 | 山东建筑大学 | Green brick production system with full-automatic tail end robot assisting stacking function |
| CN105129129A (en) * | 2015-09-12 | 2015-12-09 | 舒学华 | Automatic packing machine for building blocks |
| CN110482269A (en) * | 2018-12-12 | 2019-11-22 | 广东天酿智能装备有限公司 | Handling facilities |
| CN109484694A (en) * | 2019-01-07 | 2019-03-19 | 淄博捷达机械有限公司 | Hollow brick automatically loads and unloads, is packaged integral system |
| CN111071531A (en) * | 2020-01-09 | 2020-04-28 | 江西振大机械制造科技有限公司 | Automatic brick pile packaging process |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140730 Termination date: 20200219 |
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| CF01 | Termination of patent right due to non-payment of annual fee |