CN203712032U - Automatic microphone welding device - Google Patents
Automatic microphone welding device Download PDFInfo
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- CN203712032U CN203712032U CN201320561336.6U CN201320561336U CN203712032U CN 203712032 U CN203712032 U CN 203712032U CN 201320561336 U CN201320561336 U CN 201320561336U CN 203712032 U CN203712032 U CN 203712032U
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- miaow head
- lead
- wire
- automatic
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Abstract
The utility model discloses an automatic microphone welding device which comprises a vibrating disc feeding module, an image acquisition module, a tin soldering operation module, a lead feeding module and an electric control cabinet. The automatic microphone welding device has the benefit that the automatic microphone welding device integrates the functions of automatic identification and adjustment of a microphone welding plate, automatic lead peeling-off and cutting-off, automatic down welding, automatic microphone sorting and automatic lead delivery. Therefore, the problems that the welding efficiency of the microphone is low, and automatic feeding and blanking can not be realized are solved.
Description
Technical field
The utility model relates to a kind of welding equipment and production technology, particularly a kind of Microphone miaow head automatic welding device.
Background technology
The soldering robot of commercialization has at present adopted the mode of flatiron weldering to weld, and the object of welding mostly is the direct insertion electronic component on pcb board.But because they are not for the special welding requirements of mini microphone, carry out specific design and reconstruction.Most enterprises utilizes the soldering robot of the single homework on market not reach desirable production effect.
Different from the welding of card circuit panel element, the wire bonds of mini microphone does not have pin, and this can cause the position error of solder horn to strengthen.The job platform of welding robot does not have the special fixture of mini microphone.The welding of most mini microphone, can only rely on manual completing.The welding quality of microphone depends on workman's proficient.In production in enormous quantities, manual welding efficiency is low, can only utilize intensive labour to solve mass-produced problem.Therefore, be necessary mini microphone to design special soldering robot, adapt to the growth requirement in market.
On market, most of soldering robot has adopted the mode of flatiron weldering to weld.During for microphone welding, there is following shortcoming in these universal soldering robots: movement position can not be according to material adjustment conventionally, cannot adapt to the MIC material that height error is larger; The hardware of robot system, software architecture sealing, flexibility and extensibility are not good; Cannot realize automatic charging and blanking.
The high speed development of electron trade, increasing to the dependence of soldering technology.The automation tin soldering equipment of high efficiency, high accuracy, high-quality is subject to the welcome of vast manufacturer.Every year, have a large amount of microphones to be used in various electronic products, the soldering robot that solves microphone welding has become the easy-to-sell goods in market.The tin soldering equipment of a lot of manufacturers cannot be realized the high quality welds of microphone, does not also reach the technical requirement of automated production, and therefore, for these market demands, we have invented a kind of full automatic tin soldering equipment.
Utility model content
The technical problem that the utility model solves is: propose the Microphone soldering apparatus of a kind of automation material loading, blanking, installed automatic identification integrated to adjust microphone solder pad, lead-in wire automatic peeling and the function of cutting off, lower weldering, automatic sorting miaow head, automatic conveying go between automatically.
The technical scheme that a kind of adhesive dispensing device of the utility model adopts is:
A kind of Microphone miaow head automatic welding device, involving vibrations dish feeding module, image capture module, soldering operation module, lead-in wire feeding module and electrical control cabinet, it is characterized in that, described vibrating disk feeding module comprises Pneumatic feeding mechanism, electronic miaow head pad governor motion, can screen vibrating disk, miaow head clamping block mechanism, miaow head blanking cylinder mechanism, miaow head material loading cylinder mechanism, spring reset piece, electronic rotation job platform, wherein, described miaow head is all picked as miaow head to face up by vibrating disk, the action of miaow head material loading cylinder mechanism is unclamped miaow head clamping block mechanism, Compress Spring resetting block, then miaow head is delivered in the rotating disk groove on electronic rotation job platform, observed and recorded miaow head position, design theory position is adjusted in electronic miaow head pad governor motion action, then unclamp miaow head material loading cylinder mechanism, miaow head clamping block mechanism clamps miaow head under the effect of back-moving spring, wait for feeding again.
Further, described soldering operation module comprises that lower welding mechanism support, pneumatic lower welding mechanism, electric iron, microphone clamp mechanism, electronic rotation job platform and automatic discharging cylinder, wherein discharging goes out disc surfaces by a cylinder upwards pushing up by the miaow crown welding, then is blown in automatic discharging cylinder by valve.
Further, described lead-in wire feeding module comprises pneumatic chuck cylinder body, clamp chuck, lead-in wire peeling cut-off mechanism, lead-in wire guide pipe, delivery roller, electric cartridge turntable, the electronic slide unit of chuck mechanism, lead-in wire locating support, lead-in wire positioning cylinder, pneumatic line sending arm X-axis Pneumatic slid platform, the electronic slide unit of pneumatic line sending arm Z axis, lead-in wire clamping cylinder, lead-in wire clamp and locating slide sleeve, wherein red-black two fine rules are delivered to lead-in wire peeling cut-off mechanism by lead-in wire guide pipe under the drive of delivery roller, the opposite side of lead-in wire peeling cut-off mechanism clamped by clamp chuck strip two fine rules under the effect of the electronic slide unit of chuck mechanism and electric cartridge turntable, deliver on fine rule placed mesa, each one of clamping cylinder left and right of lead-in wire clamps fine rule, under the electronic slide unit effect of pneumatic line sending arm Z axis, fine rule is delivered to the bond pad locations of miaow head, wait for the welding of miaow head and fine rule.
The beneficial effects of the utility model: propose the Microphone soldering apparatus of a kind of automation material loading, blanking, installed automatic identification integrated to adjust microphone solder pad, lead-in wire automatic peeling and the function of cutting off, lower weldering, automatic sorting miaow head, automatic conveying go between automatically.
Brief description of the drawings
Fig. 1 is the front view of a kind of Microphone miaow of the utility model head automatic welding device;
Fig. 2 is the axonometric drawing of a kind of Microphone miaow of the utility model head automatic welding device;
Fig. 3 is the top view of the utility model vibrating disk feeding module;
Fig. 4 is the rearview of the utility model vibrating disk feeding module;
Fig. 5 is the structural representation of the utility model soldering operation module;
Fig. 6 is the structural representation of wire stripping and clamp wire agency in the utility model lead-in wire feeding module;
Fig. 7 is the structural representation of fine rule fixture Z-direction feed mechanism in the utility model lead-in wire feeding module;
Fig. 8 is the structural representation of fine rule positioning fixture in the utility model lead-in wire feeding module.
In Fig. 1-8,1, vibrating disk feeding module, 2, image capture module, 3, soldering operation module, 4, lead-in wire feeding module, 5, electrical control cabinet, 1-1, Pneumatic feeding mechanism, 1-2, electronic miaow head pad governor motion, 1-3, can screen vibrating disk, 1-4, miaow head clamping block mechanism, 1-5, miaow head blanking cylinder mechanism, 1-6, miaow head material loading cylinder mechanism, 1-7, spring reset piece, 1-8, electronic rotation job platform, 3-1, lower welding mechanism support, 3-2, pneumatic lower welding mechanism, 3-3, electric iron, 3-4, microphone clamps mechanism, 3-5, electronic rotation job platform, 3-6, automatic discharging cylinder, 4-1, pneumatic chuck cylinder body, 4-2, clamp chuck, 4-3, lead-in wire peeling cut-off mechanism, 4-4, lead-in wire guide pipe, 4-5, delivery roller, 4-6, electric cartridge turntable, 4-7, the electronic slide unit of chuck mechanism, 4-8, lead-in wire locating support, 4-9, lead-in wire positioning cylinder, 4-10, pneumatic line sending arm X-axis Pneumatic slid platform, 4-11, the electronic slide unit of pneumatic line sending arm Z axis, 4-12, lead-in wire clamping cylinder, 4-13, lead-in wire clamp, 4-14, locating slide sleeve.
Detailed description of the invention
Below in conjunction with the drawings and the specific embodiments, the utility model is elaborated.
In figure, a kind of Microphone miaow head automatic welding device, involving vibrations dish feeding module 1, image capture module 2, soldering operation module 3, lead-in wire feeding module 4 and electrical control cabinet 5, it is characterized in that, described vibrating disk feeding module 1 comprises Pneumatic feeding mechanism 1-1, electronic miaow head pad governor motion 1-2, can screen vibrating disk 1-3, miaow head clamping block mechanism 1-4, miaow head blanking cylinder mechanism 1-5, miaow head material loading cylinder mechanism 1-6, spring reset piece 1-7, electronic rotation job platform 1-8, wherein, described miaow head is all picked as miaow head to face up by vibrating disk, miaow head material loading cylinder mechanism 1-6 action is unclamped miaow head clamping block mechanism 1-4, Compress Spring resetting block 1-7, then miaow head is delivered in the rotating disk groove on electronic rotation job platform 1-8, observed and recorded miaow head position, design theory position is adjusted in electronic miaow head pad governor motion 1-2 action, then unclamp miaow head material loading cylinder mechanism 1-6, miaow head clamping block mechanism 1-4 clamps miaow head under the effect of back-moving spring, wait for feeding again.
Described soldering operation module 3 comprises that lower welding mechanism support 3-1, pneumatic lower welding mechanism 3-2, electric iron 3-3, microphone clamp the 3-4 of mechanism, electronic rotation job platform 3-5 and automatic discharging cylinder 3-6, wherein discharging goes out disc surfaces by a cylinder upwards pushing up by the miaow crown welding, then is blown in automatic discharging cylinder 3-6 by valve.
Described lead-in wire feeding module 4 comprises pneumatic chuck cylinder body 4-1, clamp chuck 4-2, lead-in wire peeling cut-off mechanism 4-3, lead-in wire guide pipe 4-4, delivery roller 4-5, electric cartridge turntable 4-6, the electronic slide unit 4-7 of chuck mechanism, lead-in wire locating support 4-8, lead-in wire positioning cylinder 4-9, pneumatic line sending arm X-axis Pneumatic slid platform 4-10, the electronic slide unit 4-11 of pneumatic line sending arm Z axis, lead-in wire clamping cylinder 4-12, lead-in wire clamp 4-13 and locating slide sleeve 4-14, wherein red-black two fine rules are delivered to lead-in wire peeling cut-off mechanism 4-3 by lead-in wire guide pipe 4-4 under the drive of delivery roller 4-5, the opposite side of lead-in wire peeling cut-off mechanism 4-3 clamped by clamp chuck 4-2 strip two fine rules under the effect of the electronic slide unit 4-7 of chuck mechanism and electric cartridge turntable 4-6, deliver on fine rule placed mesa, each one of clamping cylinder 4-12 left and right of lead-in wire clamps fine rule, under the electronic slide unit 4-11 of pneumatic line sending arm Z axis effect, fine rule is delivered to the bond pad locations of miaow head, waited for the welding of miaow head and fine rule.
Although in conjunction with the accompanying drawings and embodiments the utility model is described above; but the utility model is not limited to above-mentioned detailed description of the invention; above-mentioned detailed description of the invention is only schematic; instead of restrictive; those of ordinary skill in the art is under enlightenment of the present utility model; the distortion such as the interpolation made in the situation that not departing from spirit or scope of the present utility model, amendment, omission, replacement, all within protection domain of the present utility model.
Claims (3)
1. a Microphone miaow head automatic welding device, involving vibrations dish feeding module (1), image capture module (2), soldering operation module (3), lead-in wire feeding module (4) and electrical control cabinet (5), it is characterized in that, described vibrating disk feeding module (1) comprises Pneumatic feeding mechanism (1-1), electronic miaow head pad governor motion (1-2), can screen vibrating disk (1-3), miaow head clamping block mechanism (1-4), miaow head blanking cylinder mechanism (1-5), miaow head material loading cylinder mechanism (1-6), spring reset piece (1-7), electronic rotation job platform (1-8), wherein, described miaow head is all picked as miaow head to face up by vibrating disk, miaow head material loading cylinder mechanism (1-6) action is unclamped miaow head clamping block mechanism (1-4), Compress Spring resetting block (1-7), then miaow head is delivered in the rotating disk groove on electronic rotation job platform (1-8), observed and recorded miaow head position, design theory position is adjusted in electronic miaow head pad governor motion (1-2) action, then unclamp miaow head material loading cylinder mechanism (1-6), miaow head clamping block mechanism (1-4) clamps miaow head under the effect of back-moving spring, wait for feeding again.
2. a kind of Microphone miaow head automatic welding device as claimed in claim 1, it is characterized in that, described soldering operation module (3) comprises that lower welding mechanism support (3-1), pneumatic lower welding mechanism (3-2), electric iron (3-3), microphone clamp mechanism (3-4), electronic rotation job platform (3-5) and automatic discharging cylinder (3-6), wherein discharging goes out disc surfaces by a cylinder upwards pushing up by the miaow crown welding, then is blown in automatic discharging cylinder (3-6) by valve.
3. a kind of Microphone miaow head automatic welding device as claimed in claim 1, it is characterized in that, described lead-in wire feeding module (4) comprises pneumatic chuck cylinder body (4-1), clamp chuck (4-2), lead-in wire peeling cut-off mechanism (4-3), lead-in wire guide pipe (4-4), delivery roller (4-5), electric cartridge turntable (4-6), the electronic slide unit of chuck mechanism (4-7), lead-in wire locating support (4-8), lead-in wire positioning cylinder (4-9), pneumatic line sending arm X-axis Pneumatic slid platform (4-10), the electronic slide unit of pneumatic line sending arm Z axis (4-11), lead-in wire clamping cylinder (4-12), lead-in wire clamp (4-13) and locating slide sleeve (4-14), wherein red-black two fine rules are delivered to lead-in wire peeling cut-off mechanism (4-3) by lead-in wire guide pipe (4-4) under the drive of delivery roller (4-5), lead-in wire peeling cut-off mechanism (4-3) opposite side clamped by clamp chuck (4-2) strip two fine rules under the effect of the electronic slide unit of chuck mechanism (4-7) and electric cartridge turntable (4-6), deliver on fine rule placed mesa, each one of clamping cylinder (4-12) left and right of lead-in wire clamps fine rule, under the electronic slide unit of pneumatic line sending arm Z axis (4-11) effect, fine rule is delivered to the bond pad locations of miaow head, wait for the welding of miaow head and fine rule.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320561336.6U CN203712032U (en) | 2013-09-11 | 2013-09-11 | Automatic microphone welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320561336.6U CN203712032U (en) | 2013-09-11 | 2013-09-11 | Automatic microphone welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203712032U true CN203712032U (en) | 2014-07-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320561336.6U Withdrawn - After Issue CN203712032U (en) | 2013-09-11 | 2013-09-11 | Automatic microphone welding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN203712032U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103506729A (en) * | 2013-09-11 | 2014-01-15 | 苏州迪纳精密设备有限公司 | Microphone automated welding device and method |
| CN104325422A (en) * | 2014-10-22 | 2015-02-04 | 宁波飞图自动技术有限公司 | Correcting and positioning device for through-flow blade processing equipment |
| CN105312789A (en) * | 2015-10-30 | 2016-02-10 | 镇江晨光焊接设备制造有限公司 | Automatic welding equipment for protector and lead wires |
| CN108418074A (en) * | 2018-05-21 | 2018-08-17 | 深圳市万和仪精密机械有限公司 | The full-automatic bonding equipment of microphone |
| CN114346559A (en) * | 2021-12-06 | 2022-04-15 | 航天工程装备（苏州）有限公司 | Short circuit welding device and welding method thereof |
-
2013
- 2013-09-11 CN CN201320561336.6U patent/CN203712032U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103506729A (en) * | 2013-09-11 | 2014-01-15 | 苏州迪纳精密设备有限公司 | Microphone automated welding device and method |
| CN104325422A (en) * | 2014-10-22 | 2015-02-04 | 宁波飞图自动技术有限公司 | Correcting and positioning device for through-flow blade processing equipment |
| CN105312789A (en) * | 2015-10-30 | 2016-02-10 | 镇江晨光焊接设备制造有限公司 | Automatic welding equipment for protector and lead wires |
| CN108418074A (en) * | 2018-05-21 | 2018-08-17 | 深圳市万和仪精密机械有限公司 | The full-automatic bonding equipment of microphone |
| CN114346559A (en) * | 2021-12-06 | 2022-04-15 | 航天工程装备（苏州）有限公司 | Short circuit welding device and welding method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140716 Effective date of abandoning: 20160504 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |