CN103506729B - A kind of Microphone miaow head automatic welding device and method - Google Patents
A kind of Microphone miaow head automatic welding device and method Download PDFInfo
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- CN103506729B CN103506729B CN201310410297.4A CN201310410297A CN103506729B CN 103506729 B CN103506729 B CN 103506729B CN 201310410297 A CN201310410297 A CN 201310410297A CN 103506729 B CN103506729 B CN 103506729B
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- miaow head
- lead
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- pneumatic
- microphone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of Microphone miaow head automatic welding device and method, involving vibrations dish feeding module, image capture module, soldering operation module, lead-in wire feeding module and electrical control cabinet. Microphone solder pad, lead-in wire automatic peeling and the function of cutting off, lower weldering, automatic sorting miaow head, automatic conveying go between are automatically adjusted in automatic identification that apparatus of the present invention are integrated. Therefore welding microphone efficiency can be effectively solved not high, the problem of automation material loading and blanking cannot be realized.
Description
Technical field
The present invention relates to a kind of welding equipment and production technology, particularly a kind of Microphone miaow head automatic welding device and method.
Background technology
The soldering robot of commercialization has at present adopted the mode of flatiron weldering to weld, and the object of welding mostly is the direct insertion electronic component on pcb board. But because they are not for the special welding requirements of mini microphone, carry out specific design and reconstruction. Most enterprises utilizes the soldering robot of the single homework on market not reach desirable production effect.
Different from the welding of card circuit panel element, the wire bonds of mini microphone does not have pin, and this can cause the position error of solder horn to strengthen. The job platform of welding robot does not have the special fixture of mini microphone. The welding of most mini microphone, can only rely on manual completing. The welding quality of microphone depends on workman's proficient. In production in enormous quantities, manual welding efficiency is low, can only utilize intensive labour to solve mass-produced problem. Therefore, be necessary mini microphone to design special soldering robot, adapt to the growth requirement in market.
On market, most of soldering robot has adopted the mode of flatiron weldering to weld. During for microphone welding, there is following shortcoming in these universal soldering robots: movement position can not be according to material adjustment conventionally, cannot adapt to the MIC material that height error is larger; The hardware of robot system, software architecture sealing, flexibility and extensibility are not good; Cannot realize automatic charging and blanking.
The high speed development of electron trade, increasing to the dependence of soldering technology. The automation tin soldering equipment of high efficiency, high accuracy, high-quality is subject to the welcome of vast manufacturer. Every year, have a large amount of microphones to be used in various electronic products, the soldering robot that solves microphone welding has become the easy-to-sell goods in market. The tin soldering equipment of a lot of manufacturers cannot be realized the high quality welds of microphone, does not also reach the technical requirement of automated production, and therefore, for these market demands, we have invented a kind of full automatic tin soldering equipment.
Summary of the invention
The technical problem that the present invention solves is: propose Microphone soldering method and the device of a kind of automation material loading, blanking, installed automatic identification integrated to adjust microphone solder pad, lead-in wire automatic peeling and the function of cutting off, lower weldering, automatic sorting miaow head, automatic conveying go between automatically.
The technical scheme that a kind of adhesive dispensing device of the present invention adopts is:
A kind of Microphone miaow head automatic welding device, involving vibrations dish feeding module, image capture module, soldering operation module, lead-in wire feeding module and electrical control cabinet, it is characterized in that, described vibrating disk feeding module comprises Pneumatic feeding mechanism, electronic miaow head pad governor motion, can screen vibrating disk, miaow head clamping block mechanism, miaow head blanking cylinder mechanism, miaow head material loading cylinder mechanism, spring reset piece, electronic rotation job platform, wherein, described miaow head is all picked as miaow head to face up by vibrating disk, the action of miaow head material loading cylinder mechanism is unclamped miaow head clamping block mechanism, Compress Spring resetting block, then miaow head is delivered in the rotating disk groove on electronic rotation job platform, observed and recorded miaow head position, design theory position is adjusted in electronic miaow head pad governor motion action, then unclamp miaow head material loading cylinder mechanism, miaow head clamping block mechanism clamps miaow head under the effect of back-moving spring, wait for feeding again.
Further, described soldering operation module comprises that lower welding mechanism support, pneumatic lower welding mechanism, electric iron, microphone clamp mechanism, electronic rotation job platform and automatic discharging cylinder, wherein discharging goes out disc surfaces by a cylinder upwards pushing up by the miaow crown welding, then is blown in automatic discharging cylinder by valve.
Further, described lead-in wire feeding module comprises pneumatic chuck cylinder body, clamp chuck, lead-in wire peeling cut-off mechanism, lead-in wire guide pipe, delivery roller, electric cartridge turntable, the electronic slide unit of chuck mechanism, lead-in wire locating support, lead-in wire positioning cylinder, pneumatic line sending arm X-axis Pneumatic slid platform, the electronic slide unit of pneumatic line sending arm Z axis, lead-in wire clamping cylinder, lead-in wire clamp and locating slide sleeve, wherein red-black two fine rules are delivered to lead-in wire peeling cut-off mechanism by lead-in wire guide pipe under the drive of delivery roller, the opposite side of lead-in wire peeling cut-off mechanism clamped by clamp chuck strip two fine rules under the effect of the electronic slide unit of chuck mechanism and electric cartridge turntable, deliver on fine rule placed mesa, each one of clamping cylinder left and right of lead-in wire clamps fine rule, under the electronic slide unit effect of pneumatic line sending arm Z axis, fine rule is delivered to the bond pad locations of miaow head, wait for the welding of miaow head and fine rule.
A kind of Microphone miaow head automatic welding method, is characterized in that, comprises the following steps:
(1) when system works, miaow head is delivered to slideway by vibrating disk, by Pneumatic feeding mechanism, miaow head is delivered to image processing region, by IMAQ and treatment system, the welding pin of miaow head is identified, if there is deviation miaow head position, by electronic miaow head pad governor motion, miaow head is adjusted to normal place;
(2) by Pneumatic feeding mechanism, the miaow head in normal place is delivered to electronic rotation job platform;
(3) lead-in wire, by delivery roller, is delivered to lead-in wire peeling cut-off mechanism, completes the work of cutting and end peeling;
(4) the fixed length lead-in wire cutting off is delivered to wire bonds positioning operation platform by clamp chuck;
(5) lead-in wire is completed and is stepped up and location by lead-in wire clamp;
(6), under the work compound of pneumatic line sending arm X-axis Pneumatic slid platform and the electronic slide unit of pneumatic line sending arm Z axis, lead-in wire is delivered to electronic rotation job platform;
(7) pneumatic lower welding mechanism welds the microphone in workspace and lead-in wire;
(8) the finished product miaow head having welded clamps mechanism by microphone and is discharged into discharge barrel.
Beneficial effect of the present invention: propose Microphone soldering method and the device of a kind of automation material loading, blanking, installed automatic identification integrated to adjust microphone solder pad, lead-in wire automatic peeling and the function of cutting off, lower weldering, automatic sorting miaow head, automatic conveying go between automatically.
Brief description of the drawings
Fig. 1 is the front view of a kind of Microphone miaow of the present invention head automatic welding device;
Fig. 2 is the axonometric drawing of a kind of Microphone miaow of the present invention head automatic welding device;
Fig. 3 is the top view of vibrating disk feeding module of the present invention;
Fig. 4 is the rearview of vibrating disk feeding module of the present invention;
Fig. 5 is the structural representation of soldering operation module of the present invention;
Fig. 6 is the go between structural representation of wire stripping and clamp wire agency in feeding module of the present invention;
Fig. 7 is the go between structural representation of fine rule fixture Z-direction feed mechanism in feeding module of the present invention;
Fig. 8 is the go between structural representation of fine rule positioning fixture in feeding module of the present invention.
In Fig. 1-8,1, vibrating disk feeding module, 2, image capture module, 3, soldering operation module, 4, lead-in wire feeding module, 5, electrical control cabinet, 1-1, Pneumatic feeding mechanism, 1-2, electronic miaow head pad governor motion, 1-3, can screen vibrating disk, 1-4, miaow head clamping block mechanism, 1-5, miaow head blanking cylinder mechanism, 1-6, miaow head material loading cylinder mechanism, 1-7, spring reset piece, 1-8, electronic rotation job platform, 3-1, lower welding mechanism support, 3-2, pneumatic lower welding mechanism, 3-3, electric iron, 3-4, microphone clamps mechanism, 3-5, electronic rotation job platform, 3-6, automatic discharging cylinder, 4-1, pneumatic chuck cylinder body, 4-2, clamp chuck, 4-3, lead-in wire peeling cut-off mechanism, 4-4, lead-in wire guide pipe, 4-5, delivery roller, 4-6, electric cartridge turntable, 4-7, the electronic slide unit of chuck mechanism, 4-8, lead-in wire locating support, 4-9, lead-in wire positioning cylinder, 4-10, pneumatic line sending arm X-axis Pneumatic slid platform, 4-11, the electronic slide unit of pneumatic line sending arm Z axis, 4-12, lead-in wire clamping cylinder, 4-13, lead-in wire clamp, 4-14, locating slide sleeve.
Detailed description of the invention
Describe the present invention below in conjunction with the drawings and the specific embodiments.
In figure, a kind of Microphone miaow head automatic welding device, involving vibrations dish feeding module 1, image capture module 2, soldering operation module 3, lead-in wire feeding module 4 and electrical control cabinet 5, it is characterized in that, described vibrating disk feeding module 1 comprises Pneumatic feeding mechanism 1-1, electronic miaow head pad governor motion 1-2, can screen vibrating disk 1-3, miaow head clamping block mechanism 1-4, miaow head blanking cylinder mechanism 1-5, miaow head material loading cylinder mechanism 1-6, spring reset piece 1-7, electronic rotation job platform 1-8, wherein, described miaow head is all picked as miaow head to face up by vibrating disk, miaow head material loading cylinder mechanism 1-6 action is unclamped miaow head clamping block mechanism 1-4, Compress Spring resetting block 1-7, then miaow head is delivered in the rotating disk groove on electronic rotation job platform 1-8, observed and recorded miaow head position, design theory position is adjusted in electronic miaow head pad governor motion 1-2 action, then unclamp miaow head material loading cylinder mechanism 1-6, miaow head clamping block mechanism 1-4 clamps miaow head under the effect of back-moving spring, wait for feeding again.
Described soldering operation module 3 comprises that lower welding mechanism support 3-1, pneumatic lower welding mechanism 3-2, electric iron 3-3, microphone clamp the 3-4 of mechanism, electronic rotation job platform 3-5 and automatic discharging cylinder 3-6, wherein discharging goes out disc surfaces by a cylinder upwards pushing up by the miaow crown welding, then is blown in automatic discharging cylinder 3-6 by valve.
Described lead-in wire feeding module 4 comprises pneumatic chuck cylinder body 4-1, clamp chuck 4-2, lead-in wire peeling cut-off mechanism 4-3, lead-in wire guide pipe 4-4, delivery roller 4-5, electric cartridge turntable 4-6, the electronic slide unit 4-7 of chuck mechanism, lead-in wire locating support 4-8, lead-in wire positioning cylinder 4-9, pneumatic line sending arm X-axis Pneumatic slid platform 4-10, the electronic slide unit 4-11 of pneumatic line sending arm Z axis, lead-in wire clamping cylinder 4-12, lead-in wire clamp 4-13 and locating slide sleeve 4-14, wherein red-black two fine rules are delivered to lead-in wire peeling cut-off mechanism 4-3 by lead-in wire guide pipe 4-4 under the drive of delivery roller 4-5, the opposite side of lead-in wire peeling cut-off mechanism 4-3 clamped by clamp chuck 4-2 strip two fine rules under the effect of the electronic slide unit 4-7 of chuck mechanism and electric cartridge turntable 4-6, deliver on fine rule placed mesa, each one of clamping cylinder 4-12 left and right of lead-in wire clamps fine rule, under the electronic slide unit 4-11 of pneumatic line sending arm Z axis effect, fine rule is delivered to the bond pad locations of miaow head, waited for the welding of miaow head and fine rule.
A kind of Microphone miaow head automatic welding method, is characterized in that, comprises the following steps:
(1) when system works, miaow head is delivered to slideway by vibrating disk 1-3, by Pneumatic feeding mechanism 1-1, miaow head is delivered to image processing region, by IMAQ and treatment system 2, the welding pin of miaow head is identified, if there is deviation miaow head position, by electronic miaow head pad governor motion 1-2, miaow head is adjusted to normal place;
(2) by Pneumatic feeding mechanism 1-1, the miaow head in normal place is delivered to electronic rotation job platform 3-5;
(3) lead-in wire, by delivery roller 4-5, is delivered to lead-in wire peeling cut-off mechanism 4-3, completes the work of cutting and end peeling;
(4) the fixed length lead-in wire cutting off is delivered to wire bonds positioning operation platform by clamp chuck 4-2;
(5) lead-in wire is completed and is stepped up and location by lead-in wire clamp;
(6), under the work compound of pneumatic line sending arm X-axis Pneumatic slid platform 4-10 and the electronic slide unit 4-11 of pneumatic line sending arm Z axis, lead-in wire is delivered to electronic rotation job platform 3-50;
(7) pneumatic lower welding mechanism 3-2 welds the microphone in workspace and lead-in wire;
(8) the finished product miaow head having welded clamps the 3-4 of mechanism by microphone and is discharged into discharge barrel 3-6.
Although invention has been described in conjunction with the accompanying drawings and embodiments above; but the present invention is not limited to above-mentioned detailed description of the invention; above-mentioned detailed description of the invention is only schematic; instead of restrictive; those of ordinary skill in the art is under enlightenment of the present invention; the distortion such as the interpolation made in the situation that not departing from the spirit or scope of the present invention, amendment, omission, replacement, all within protection scope of the present invention.
Claims (4)
1. a Microphone miaow head automatic welding device, involving vibrations dish feeding module (1), image capture module(2), soldering operation module (3), lead-in wire feeding module (4) and electrical control cabinet (5), it is characterized in that, described in shakeMoving plate feeding module (1) comprises Pneumatic feeding mechanism (1-1), electronic miaow head pad governor motion (1-2), can screen and shakeMoving plate (1-3), miaow head clamping block mechanism (1-4), miaow head blanking cylinder mechanism (1-5), miaow head material loading cylinder mechanism (1-6),Spring reset piece (1-7), electronic rotation job platform (1-8), wherein, described miaow head is all selected miaow head by vibrating diskFor facing up, miaow head material loading cylinder mechanism (1-6) action is unclamped miaow head clamping block mechanism (1-4), and Compress Spring is multiplePosition piece (1-7), then delivers to miaow head in the rotating disk groove on electronic rotation job platform (1-8) observed and recorded miaow head positionPut, design theory position is adjusted in electronic miaow head pad governor motion (1-2) action, then unclamps miaow head material loading cylinder machineStructure (1-6), miaow head clamping block mechanism (1-4) clamps miaow head under the effect of back-moving spring, waits for feeding again.
2. a kind of Microphone miaow head automatic welding device as claimed in claim 1, is characterized in that described tinWeldering operation module (3) comprises lower welding mechanism support (3-1), pneumatic lower welding mechanism (3-2), electric iron (3-3), MikeWind clamp mechanism (3-4), electronic rotation job platform (3-5) and automatic discharging cylinder (3-6), wherein discharging by one toThe miaow crown welding is gone out disc surfaces by the cylinder on upper top, then blown in automatic discharging cylinder (3-6) by valve.
3. a kind of Microphone miaow head automatic welding device as claimed in claim 1, is characterized in that, described in drawLine feeding module (4) comprise pneumatic chuck cylinder body (4-1), clamp chuck (4-2), lead-in wire peeling cut-off mechanism (4-3),Lead-in wire guide pipe (4-4), delivery roller (4-5), electric cartridge turntable (4-6), the electronic slide unit of chuck mechanism (4-7),Lead-in wire locating support (4-8), lead-in wire positioning cylinder (4-9), pneumatic line sending arm X-axis Pneumatic slid platform (4-10), pneumatic sendingThe electronic slide unit of line arm Z axis (4-11), lead-in wire clamping cylinder (4-12), lead-in wire clamp (4-13) and locating slide sleeve (4-14),Wherein red-black two fine rules are delivered to by lead-in wire guide pipe (4-4) peeling that goes between and are cut off under the drive of delivery roller (4-5)Mechanism (4-3), lead-in wire peeling cut-off mechanism (4-3) opposite side by clamp chuck (4-2) clamp strip twoFine rule is delivered on fine rule placed mesa under the effect of the electronic slide unit of chuck mechanism (4-7) and electric cartridge turntable (4-6),Each one of clamping cylinder (4-12) left and right of lead-in wire clamps fine rule, acts at the electronic slide unit of pneumatic line sending arm Z axis (4-11)Under, fine rule is delivered to the bond pad locations of miaow head, wait for the welding of miaow head and fine rule.
4. a Microphone miaow head automatic welding method, is characterized in that, comprises the following steps:
(1), when system works, miaow head is delivered to slideway by vibrating disk (1-3), by Pneumatic feeding mechanism (1-1) by miaow headDeliver to image processing region, by IMAQ and treatment system (2), the welding pin of miaow head is identified, if miaow head positionBe equipped with deviation, by electronic miaow head pad governor motion (1-2), miaow head be adjusted to normal place;
(2) by Pneumatic feeding mechanism (1-1), the miaow head in normal place is delivered to electronic rotation job platform (3-5);
(3) lead-in wire, by delivery roller (4-5), is delivered to lead-in wire peeling cut-off mechanism (4-3), completes cutting and end peelingWork;
(4) the fixed length lead-in wire cutting off is delivered to wire bonds positioning operation platform by clamp chuck (4-2);
(5) lead-in wire is completed and is stepped up and location by lead-in wire clamp;
(6) association with the electronic slide unit of pneumatic line sending arm Z axis (4-11) at pneumatic line sending arm X-axis Pneumatic slid platform (4-10)Under operation, lead-in wire is delivered to electronic rotation job platform (3-50);
(7) pneumatic lower welding mechanism (3-2) welds the microphone in workspace and lead-in wire;
(8) the finished product miaow head having welded clamps mechanism (3-4) by microphone and is discharged into discharge barrel (3-6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310410297.4A CN103506729B (en) | 2013-09-11 | 2013-09-11 | A kind of Microphone miaow head automatic welding device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310410297.4A CN103506729B (en) | 2013-09-11 | 2013-09-11 | A kind of Microphone miaow head automatic welding device and method |
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| Publication Number | Publication Date |
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| CN103506729A CN103506729A (en) | 2014-01-15 |
| CN103506729B true CN103506729B (en) | 2016-05-04 |
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Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104148765B (en) * | 2014-08-04 | 2016-03-23 | 常州常利来电子有限公司 | The change tin machine of automatic tin-feeding |
| CN104148764B (en) * | 2014-08-04 | 2016-03-23 | 常州常利来电子有限公司 | Automatically the change tin machine of tin is cut |
| CN105057838B (en) * | 2015-08-17 | 2017-03-22 | 潍坊路加精工有限公司 | Offset correction tin soldering device and method for pin |
| CN105382368B (en) * | 2015-11-25 | 2017-08-29 | 惠州金源精密自动化设备有限公司 | A kind of battery miaow head welding equipment |
| CN105458440A (en) * | 2015-12-26 | 2016-04-06 | 刘磊 | Continuous type thin-film capacitor welding machine |
| CN105959904A (en) * | 2016-06-14 | 2016-09-21 | 谭永福 | Automatic microphone wire welding equipment |
| CN105977750B (en) * | 2016-07-01 | 2018-09-25 | 潍坊路加精工有限公司 | Welder |
| CN106025752B (en) * | 2016-07-01 | 2018-09-25 | 潍坊路加精工有限公司 | Welding equipment |
| CN106670816B (en) * | 2017-01-19 | 2019-01-25 | 深圳市卓立科科技有限公司 | A kind of automatic bonding equipment of microphone |
| CN107127415A (en) * | 2017-05-15 | 2017-09-05 | 深圳市睿冠科技有限公司 | A kind of microphone automatic welding device |
| CN108418074A (en) * | 2018-05-21 | 2018-08-17 | 深圳市万和仪精密机械有限公司 | The full-automatic bonding equipment of microphone |
| CN109317775B (en) * | 2018-11-27 | 2021-03-02 | 深圳市三安电子有限公司 | Full-automatic wire outgoing and paying-off device and LED automatic wire welding equipment |
| CN114192924A (en) * | 2021-12-31 | 2022-03-18 | 南通航泰机械有限公司 | A soldering tin machine for electronic product processing |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913005B (en) * | 2010-08-16 | 2012-02-08 | 刘光辉 | Connecting line and terminal automatic welding device |
| CN102717164B (en) * | 2012-06-29 | 2014-06-18 | 浙江天能动力能源有限公司 | Full-automatic terminal welding device for storage battery |
| CN102950354B (en) * | 2012-10-28 | 2015-06-03 | 刘光辉 | Automatic cylindrical terminal welding system |
| CN103008817B (en) * | 2012-12-03 | 2015-06-10 | 深圳深蓝精机有限公司 | Automatic soldering machine |
| CN203712032U (en) * | 2013-09-11 | 2014-07-16 | 苏州迪纳精密设备有限公司 | Automatic microphone welding device |
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