CN203599445U - Automatic oil pumping rod production line - Google Patents
Automatic oil pumping rod production line Download PDFInfo
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- CN203599445U CN203599445U CN201320811069.3U CN201320811069U CN203599445U CN 203599445 U CN203599445 U CN 203599445U CN 201320811069 U CN201320811069 U CN 201320811069U CN 203599445 U CN203599445 U CN 203599445U
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Abstract
The utility model relates to an automatic oil pumping rod production line which comprises a feeding rack, a feeding rack working table top, a mechanical arm, a heating transmission device, a forging machine, an automatic mounting-clamping device, a cooling bed and a finished product rack. The mechanical arm comprises a material-reversing mechanical arm, a conveying mechanical arm and a cooling bed blanking mechanical arm. The automatic oil pumping rod production line is characterized in that the heating transmission device comprises a medium frequency heating furnace and a conveying device, wherein the conveying device consists of a supporting track, a push-and-pull air cylinder and a supporting rack. The automatic mounting-clamping device comprises a clamping device, a rotating device, an automatic feeding device, a fixed support and a base frame. The rotating device consists of a rotating air cylinder and a circular chuck. The automatic feeding device comprises a transmission linear track and a synchronous linear motor. The fixed support is fixed on a base frame linear guide rail through a bolt. The automatic oil pumping rod production line has the advantages of achieving 24hour continuous running, being accurate in mechanical arm positioning, greatly improving the finished product rate and working efficiency and meanwhile achieving an environment-friendly working environment.
Description
Technical field
The utility model relates to a kind of sucker rod automatic assembly line, belongs to petroleum machinery production equipment field.
Background technology
At present, in each sucker rod manufacturer of China, the production of sucker rod product is all by having operated manually.First by a workman, blank (approximately 25kg) is lifted to heating furnace heating, then the blank heating is being lifted to and forged equipment place, operating personnel carry on blank to start to realize in forging machine mould again and forge.Forging machine mould has 6 stations that cavity dimension is different, and different station requires amount of feeding difference, therefore requires very high to operating personnel.One group of general 3 people, a group of people is changed in continuous operation again after 2 hours, and labour intensity is very large.And sucker rod forges technological requirement---forge position and must be heated to 1180-1200 ℃ and just possess the condition of forging; Forging in process, due to adverse factors such as radiation, sharp pounding and the noises of high temperature, large especially to operator's healthy harm, general workman does this work can not exceed 3 years.If cultivate new operative employee, by green hand to skilled worker minimum three to five months; Can produce in the meantime a lot of waste products.Have operative employee's gimmick and level difference, the sucker rod that forges out also can be far from each other, or not full again, or too full (fleshiness) of beating, (slow motion) low temperature forge etc. and all can cause defect ware.As can be seen here, labor cost and production cost are very large, and product quality and production efficiency cannot ensure.
Summary of the invention
The purpose of this utility model is to forge in order to solve sucker rod blank the hyperthermia radiation, sharp pounding and the noise that in production process, exist, forge the problems such as efficiency and product percent of pass are low, provide a kind of can realize not stopping transport for 24 hours turn, can carry out according to standard technology and automatically forge action, Based Intelligent Control, manipulator precise positioning, greatly improve the sucker rod automatic assembly line of sucker rod yield rate and operating efficiency.
The technical scheme that the utility model is carried arch is achieved in that
The utility model comprises stock shelf, loading working table face, manipulator, adds heat transfer apparatus, forging machine, automatic card mount device, cold bed, finished product bin, wherein manipulator comprises stirring manipulator, conveying mechanical arm, cold bed blanking mechanical hand, it is characterized in that: stock shelf and loading working table face are the frame structure of Plate Welding; Add heat transfer apparatus and comprise intermediate-frequency heating furnace and conveying device, wherein conveying device is made up of supporting track, push-and-pull cylinder, support stand; Automatic card mount device comprises clamping device, whirligig, auto-feeder, fixed support, underframe, and wherein, clamping device is made up of cylinder and circular chuck; Whirligig is made up of rotary cylinder and circular chuck, and clamping device, whirligig are separately fixed at underframe head and afterbody by bracing frame; Auto-feeder comprises transmission rectilinear orbit, linear synchronous motor; Underframe is processed after by Plate Welding, and transmission rectilinear orbit, linear synchronous motor are fixed on machined surface; Clamping device, whirligig are fixed on underframe head and afterbody by bracing frame; Fixed support is fixed by bolts on underframe line slideway.
Manipulator is that a set of link gear being driven by cylinder forms, and each link gear expects arms and crank arm to form by four, is connected by turning cylinder, realizes feeding feeding action.
Cold bed, finished product bin are all steel structure weldment table top, and for the sucker rod that forged, cooling and finished product is put.
The utility model has the advantages that: solved the defect that the not equal human factor of personnel, operator's level causes completely, realize and do not stop transport and turn for 24 hours, can carry out and automatically forge action according to standard technology, intelligence control system, manipulator accurate positioning, greatly improve yield rate and operating efficiency, realized the working environment of environmental protection simultaneously.
Accompanying drawing explanation
Fig. 1 structural representation of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is control system block diagram.
The specific embodiment
With reference to accompanying drawing 1,2, the utility model comprises stock shelf 1, loading working table face 2, manipulator, adds heat transfer apparatus, forging machine 13, automatic card mount device 6, cold bed 10, finished product bin 11, control system, wherein manipulator comprises stirring manipulator 3, conveying mechanical arm 5, cold bed blanking mechanical hand 9, and stock shelf and loading working table face are the frame structure of Plate Welding; Add heat transfer apparatus and comprise intermediate-frequency heating furnace 12 and conveying device 4, wherein conveying device is made up of supporting track, push-and-pull cylinder, support stand; Automatic card mount device comprises clamping device, whirligig, auto-feeder 8, fixed support 7, underframe, and wherein, clamping device is made up of cylinder and circular chuck; Whirligig is made up of rotary cylinder and circular chuck, and clamping device, whirligig are separately fixed at underframe head and afterbody by bracing frame; Auto-feeder comprises transmission rectilinear orbit, linear synchronous motor; Underframe is processed after by Plate Welding, and transmission rectilinear orbit, linear synchronous motor are fixed on machined surface; Clamping device, whirligig are fixed on underframe head and afterbody by bracing frame; Fixed support is fixed by bolts on underframe line slideway
Stock shelf 1 and the whole parallel longitudinal directions of loading working table face 2 are put, be fixed by bolts on basis, ground, stirring manipulator 3 use connecting bottom boards are welded on the support stand of conveying device 4, realize the action of blank upset and turnover heating furnace by the cylinder action of stirring manipulator.Conveying device 4 is put with loading working table face 2 successively parallel longitudinal direction.Conveying mechanical arm 5 is welded on the support underframe of automatic card mount device 6, and the cylinder action of conveying mechanical arm realizes blank and is transported on fixed support 7; Fixed support 7 and auto-feeder 8 are screwed on the line slideway of underframe, accurately control by the motion of controlling linear electric motors the feed motion that is fixed on underframe line slideway upper feeding device 8.Automatic card mount device 6 is put with conveying device 4 successively parallel longitudinal direction.Cold bed blanking mechanical hand 9 is welded on the framework of cold bed 10.Cold bed 10, finished product bin 11 are all frame welding member, and parallel longitudinal direction is put in order.Intermediate-frequency heating furnace 12 with conveying device 4 for being arranged vertically, forging machine 13 and intermediate-frequency heating furnace 12 laid parallel side by side.
Operation of the present utility model is controlled automatically by control system, and control system mainly comprises programmable PLC controller, electrical servo mechanism, and composition of the control system block diagram as shown in Figure 3.Mechanical device in accompanying drawing 3 is the frame for movement part of sucker rod automatic assembly line of the present utility model, and checkout gear is the device supporting with the frame for movement part of sucker rod automatic assembly line of the present utility model.
The control software that active station adopts PC to load, operating personnel complete various operational motions and management function by control panel or mouse.PLC controller is that linear electric motors complete feed motion by programming control electrical servo mechanism.The metrical information that checkout gear is obtained by sensor feeds back to PLC controller, and PLC controller sends action command in time.
In sucker rod automatic assembly line production process, control flow is as follows:
Overhead traveling crane hangs sucker rod blank on discharging frame 1, be ordered on work top 2 by manual sorting, after stirring manipulator 3 automatic material takings, sucker rod blank is put on the supporting track of conveying device 4, the action of push-and-pull cylinder advances blank in intermediate frequency furnace and heats, heat completely, original position is return in blank pull-out by push-and-pull cylinder, waits for conveying mechanical arm 5 feedings actions.The cylinder action that conveying mechanical arm 5 obtains conveying mechanical arm after instruction is transported to blank on fixed support 7 immediately; Automatic card mount device 6 obtains after instruction at once by the blank clamping being placed on fixed support 7, carry out successively multistation and forge continuously operation, feed motion and the spinning movement of linear electric motors control line slideway upper feeding device 8, the different station amount of feeding and the anglec of rotation are by program setting.Forge complete after, the cylinder action of cold bed blanking mechanical hand 9 by cold bed blanking mechanical hand translated on cold bed 10 having forged sucker rod, after waiting temperature reduces, sucker rod put into material frame.
Claims (2)
1. a sucker rod automatic assembly line, comprise stock shelf, loading working table face, manipulator, add heat transfer apparatus, forging machine, automatic card mount device, cold bed, finished product bin, wherein manipulator comprises stirring manipulator, conveying mechanical arm, cold bed blanking mechanical hand, it is characterized in that: stock shelf and loading working table face are the frame structure of Plate Welding; Add heat transfer apparatus and comprise intermediate-frequency heating furnace and conveying device, wherein conveying device is made up of supporting track, push-and-pull cylinder, support stand; Automatic card mount device comprises clamping device, whirligig, auto-feeder, fixed support, underframe, and wherein, clamping device is made up of cylinder and circular chuck; Whirligig is made up of rotary cylinder and circular chuck, and clamping device, whirligig are separately fixed at underframe head and afterbody by bracing frame; Auto-feeder comprises transmission rectilinear orbit, linear synchronous motor; Underframe is processed after by Plate Welding, and transmission rectilinear orbit, linear synchronous motor are fixed on machined surface; Clamping device, whirligig are fixed on underframe head and afterbody by bracing frame; Fixed support is fixed by bolts on underframe line slideway.
2. sucker rod automatic assembly line according to claim 1, is characterized in that: manipulator is that a set of link gear being driven by cylinder forms, and each link gear expects arms and crank arm to form by four, is connected by turning cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320811069.3U CN203599445U (en) | 2013-12-11 | 2013-12-11 | Automatic oil pumping rod production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320811069.3U CN203599445U (en) | 2013-12-11 | 2013-12-11 | Automatic oil pumping rod production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203599445U true CN203599445U (en) | 2014-05-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320811069.3U Expired - Fee Related CN203599445U (en) | 2013-12-11 | 2013-12-11 | Automatic oil pumping rod production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203599445U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959868A (en) * | 2015-07-21 | 2015-10-07 | 合肥工业大学 | High temperature rod member unloading conveyer |
| CN106077412A (en) * | 2016-08-10 | 2016-11-09 | 山东汇锋传动股份有限公司 | The pre-upsetting of automobile front-rear axle semiaxis grinds continuous producing apparatus with pendulum |
| CN105397005B (en) * | 2015-12-24 | 2017-11-10 | 德阳中联机械制造有限公司 | sucker rod full-automatic forging production line |
| CN108637150A (en) * | 2018-04-14 | 2018-10-12 | 青岛鑫隆恒达五金制品有限公司 | A kind of former, production line and the production technology of high-precision high-strength shackle |
| CN109822031A (en) * | 2019-04-03 | 2019-05-31 | 山东鲁电线路器材有限公司 | A kind of U-shaped ring cold-heading special equipment and technique |
| CN110052564A (en) * | 2019-05-16 | 2019-07-26 | 无锡市盛宝嘉科技有限公司 | A kind of automatic forging production line |
| CN111390087A (en) * | 2020-04-13 | 2020-07-10 | 山东弘名智能科技有限公司 | Intelligent sucker rod manufacturing production line |
| CN112595502A (en) * | 2020-11-26 | 2021-04-02 | 东台市海邦电气有限公司 | Auxiliary machine of oil drill pipe torque machine |
-
2013
- 2013-12-11 CN CN201320811069.3U patent/CN203599445U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959868B (en) * | 2015-07-21 | 2017-04-12 | 合肥工业大学 | High temperature rod member unloading conveyer |
| CN104959868A (en) * | 2015-07-21 | 2015-10-07 | 合肥工业大学 | High temperature rod member unloading conveyer |
| CN105397005B (en) * | 2015-12-24 | 2017-11-10 | 德阳中联机械制造有限公司 | sucker rod full-automatic forging production line |
| CN106077412A (en) * | 2016-08-10 | 2016-11-09 | 山东汇锋传动股份有限公司 | The pre-upsetting of automobile front-rear axle semiaxis grinds continuous producing apparatus with pendulum |
| CN106077412B (en) * | 2016-08-10 | 2017-12-22 | 山东汇锋传动股份有限公司 | The pre- upsetting of automobile front-rear axle semiaxis grinds continuous producing apparatus with pendulum |
| CN108637150B (en) * | 2018-04-14 | 2019-12-06 | 青岛鑫隆恒达五金制品有限公司 | forming equipment, production line and production process of high-precision and high-strength shackle |
| CN108637150A (en) * | 2018-04-14 | 2018-10-12 | 青岛鑫隆恒达五金制品有限公司 | A kind of former, production line and the production technology of high-precision high-strength shackle |
| CN109822031A (en) * | 2019-04-03 | 2019-05-31 | 山东鲁电线路器材有限公司 | A kind of U-shaped ring cold-heading special equipment and technique |
| CN109822031B (en) * | 2019-04-03 | 2023-11-10 | 山东鲁电线路器材有限公司 | Process of U-shaped ring cold heading special equipment |
| CN110052564A (en) * | 2019-05-16 | 2019-07-26 | 无锡市盛宝嘉科技有限公司 | A kind of automatic forging production line |
| CN110052564B (en) * | 2019-05-16 | 2024-04-19 | 无锡市盛宝嘉科技有限公司 | Automatic forging production line |
| CN111390087A (en) * | 2020-04-13 | 2020-07-10 | 山东弘名智能科技有限公司 | Intelligent sucker rod manufacturing production line |
| CN111390087B (en) * | 2020-04-13 | 2021-10-08 | 山东弘名智能科技有限公司 | Intelligent sucker rod manufacturing production line |
| CN112595502A (en) * | 2020-11-26 | 2021-04-02 | 东台市海邦电气有限公司 | Auxiliary machine of oil drill pipe torque machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 Termination date: 20211211 |