CN203579365U - Flexible polisher - Google Patents

Flexible polisher Download PDF

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Publication number
CN203579365U
CN203579365U CN201320750517.3U CN201320750517U CN203579365U CN 203579365 U CN203579365 U CN 203579365U CN 201320750517 U CN201320750517 U CN 201320750517U CN 203579365 U CN203579365 U CN 203579365U
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CN
China
Prior art keywords
frame
wheel
accessory whorl
contact
contact wheel
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Expired - Fee Related
Application number
CN201320750517.3U
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Chinese (zh)
Inventor
张耘
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHAN ZONKING METAL PRODUCTS CO Ltd
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WUHAN ZONKING METAL PRODUCTS CO Ltd
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Priority to CN201320750517.3U priority Critical patent/CN203579365U/en
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Publication of CN203579365U publication Critical patent/CN203579365U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The utility model relates to a flexible polisher comprising a frame and abrasive belts. Driving devices are arranged on the lower portion of the frame. The output ends of the driving devices are connected with driving wheel mechanisms through transmission mechanisms. Contact wheel mechanisms and regulating wheel mechanisms are arranged in the middle of the frame. Auxiliary wheel mechanisms are arranged on the upper portion of the frame. The abrasive belts are tensioned on the driving wheel mechanisms, the auxiliary wheel mechanisms, the contact wheel mechanisms and the regulating wheel mechanisms. The contact wheel mechanisms are connected with the frame through flexible mechanisms. Each flexible mechanism comprises a baseplate connected with the frame. Linear guide rollers are arranged on the baseplates and are connected with the output ends of regulating air cylinders fixed on the frame. Each contact wheel mechanism comprises a contact wheel. The contact wheels are connected with the linear guide rollers through contact-wheel bearing blocks. The flexible mechanisms are adopted, and the air cylinders are used for controlling, so that quality and safety are guaranteed; a dust recovery system is used, so that costs of companies are saved, and resource waste is avoided; a closed appearance mechanism is adopted, so that dust and noise are reduced, and working environment is improved.

Description

Flexible sander
Technical field
The utility model is a kind of grinding apparatus, is a kind of sander that mo(u)lded piece cast gate is polished specifically.
Background technology
In the process of machine components, conventionally need to polish to part, especially some hot investment casting parts.Existing polishing gimmick is mainly by grinding machine or manual polishing.Grinding machine is mainly suitable for the polishing processing of heavy parts, and, off-gauge part grinding machine small-sized for some has just been not suitable for; Same manual grinding also exists many drawbacks: labor intensity is large, work danger coefficient is high, work under bad environment, and dust, noise etc. are seriously polluted, the simultaneously difficult quality guarantee of processing parts, and, off-gauge part large-scale for some is difficult for polishing etc.
Utility model content
The purpose of this utility model be to provide one can with the matching used flexible sander of robot, to solve the deficiency in above-mentioned background technology.
The technical solution adopted in the utility model is: flexible sander, comprise frame, and in frame lower, be provided with drive unit, the output of drive unit is connected with driving wheel mechanism by transmission mechanism, at central rack, is provided with contact wheel mechanism and regulating wheel mechanism; At upper rack, be provided with accessory whorl mechanism; It is characterized in that: also comprise the abrasive band being stretched in driving wheel mechanism, accessory whorl mechanism, contact wheel mechanism and regulating wheel mechanism; Described contact wheel mechanism is connected with frame by compliant mechanism; Described compliant mechanism comprises the base plate being connected with frame, and described base plate is provided with straight line deflector roll; Described straight line deflector roll is connected with the output that is fixed on the adjusting cylinders in frame; Described contact wheel mechanism comprises contact wheel, and contact wheel is connected with straight line deflector roll by contact wheel bearing block.
Further, described contact wheel is rubber wheel.
Further, described transmission mechanism is V-type band.
Further, described regulating wheel mechanism comprises regulating wheel, and regulating wheel is by regulating wheel shaft and wheel fork to be rotationally connected, and wheel fork is connected with wheel fork fixed head by adjustment screw, and wheel fork fixed head is fixed on frame or base plate.
As preferred version, described accessory whorl mechanism comprises accessory whorl and line slideway, described accessory whorl is connected with line slideway by accessory whorl axostylus axostyle, between described accessory whorl and accessory whorl axostylus axostyle, be rotationally connected, described line slideway is connected with frame by slide rail fixed head, and the output that is fixed on the tensioning cylinder in frame is connected with line slideway.
As further preferred version, on two opposite faces of frame, be provided with above-mentioned identical grinding mechanism, described grinding mechanism comprises driving wheel mechanism, contact wheel mechanism, regulating wheel mechanism, accessory whorl mechanism, abrasive band and compliant mechanism.
Further, described two abrasive bands adopt different grinding ratios.
Further, be provided with the first dust recycling box below driving wheel mechanism, be provided with the second dust recycling box in the frame below contact wheel mechanism, the second dust recycling box is communicated with the first dust recycling box by the 3rd dust recycling box.
Further, the cross section of described the second dust recycling box is right-angled trapezium, right-angle side be connected with frame and larger base towards contact wheel mechanism.
Further, described frame is rectangular-shaped, on six faces of frame, is equipped with cover plate.Be conducive to like this collect dust, effectively reduce the noise of dust pollution and machine, improved working environment.
The beneficial effects of the utility model are: double polishing, each station can be used separately the abrasive band that grinding ratio is different, thereby has improved the service efficiency of equipment, is more conducive to the polishing of part.What adopt is 4 meters of long abrasive bands, thereby has reduced equipment downtime, change the flat rate in abrasive band.Adopted compliant mechanism, by controlling with cylinder, thereby ensured the quality of products, safety problem.Use fume recovery system, saved the cost of enterprise, avoided the waste problem of resource.The utility model has adopted closed outward appearance mechanism, has reduced dust and noise, has improved working environment.
Accompanying drawing explanation
Fig. 1 is the structural representation of the disclosed flexible sander of the utility model
Fig. 2 is the structural representation of the compliant mechanism of the disclosed flexible sander of the utility model
Fig. 3 is the structural representation of the accessory whorl mechanism of the disclosed flexible sander of the utility model
The specific embodiment
As shown in figures 1 and 3, flexible sander, comprises frame 1, in frame 1 bottom, be provided with drive unit 2, the output of drive unit 2 is connected with driving wheel mechanism 3 by transmission mechanism, and described transmission mechanism is V-type band, at frame 1 middle part, is provided with contact wheel mechanism 4 and regulating wheel mechanism 5; On frame 1 top, be provided with accessory whorl mechanism 6; Be stretched in the abrasive band 7 in driving wheel mechanism 3, accessory whorl mechanism 6, contact wheel mechanism 4 and regulating wheel mechanism 5; Described contact wheel mechanism 4 is connected with frame 1 by compliant mechanism 8; Described compliant mechanism 8 comprises the base plate 8.1 being connected with frame 1, and described base plate 8.1 is provided with straight line deflector roll 8.2; Described straight line deflector roll 8.2 is connected with the output that is fixed on the adjusting cylinders 8.3 in frame 1; Described contact wheel mechanism 4 comprises contact wheel 4.1, and described contact wheel 4.1 is rubber wheel, and contact wheel 4.1 is connected with straight line deflector roll 8.2 by contact wheel bearing block 4.2.Straight line deflector roll 8.2 comprises slide rail and sliding part, therefore belonging to prior art does not elaborate, the output of contact wheel bearing block 4.2, adjusting cylinders 8.3 is to be all connected with sliding part simultaneously, slide rail is to be fixed on base plate 8.1, this design promotes to belong to the conventional realization that moves back and forth function in object that contact wheel 4.1 moves reciprocatingly along straight line deflector roll 8.2 realizing adjusting cylinders 8.3, therefore do not elaborate.
Further, described regulating wheel mechanism 5 comprises regulating wheel 5.1, and regulating wheel 5.1 is by regulating wheel shaft 5.2 and wheel fork 5.3 to be rotationally connected, and wheel fork 5.3 is connected with wheel fork fixed head 5.5 by adjustment screw 5.4, and wheel fork fixed head 5.5 is fixed on frame 1 or base plate 8.1.Described regulating wheel 5.1 is aluminium wheel.Like this, when there is skew 7 positions, abrasive band, stop drive unit 2, by regulating the adjustment screw 5.4 on governor motion 5, tram is recalled to in abrasive band 7.
As shown in figures 1 and 3, as preferred version, described accessory whorl mechanism 6 comprises accessory whorl 6.1 and line slideway 6.2, described accessory whorl 6.1 is connected with line slideway 6.2 by accessory whorl axostylus axostyle 5.3, between described accessory whorl 6.1 and accessory whorl axostylus axostyle 6.3, be rotationally connected, described line slideway 6.2 is connected with frame 1 by slide rail fixed head 6.4, and the output that is fixed on the tensioning cylinder 6.5 in frame 1 is connected with line slideway 6.2.Described accessory whorl 6.1 is aluminium wheel.Described line slideway 6.2 with shown in the structure of straight line deflector roll 8.2 similar, connected mode is also similar, at this, does not do tired stating.
In order to increase work efficiency, frame is provided with the above-mentioned grinding attachment of two covers, is also provided with two stations, as shown in Figure 1.On two opposite faces of frame 1, be provided with above-mentioned identical grinding attachment, comprise driving wheel mechanism 3, contact wheel mechanism 4, regulating wheel mechanism 5, accessory whorl mechanism 6, abrasive band 7 and compliant mechanism 8.The power transmission shaft of two driving wheel mechanisms 3 is same as axle.Two the above two abrasive bands 7 of station adopt different grinding ratios.
For cost-saving, avoid the wasting of resources, be also conducive to collect dust simultaneously, reduce the noise pollution of dust pollution and machine, improve working environment.As shown in Figure 1, further, below driving wheel mechanism 3, be provided with the first dust recycling box 9, in the frame 1 below contact wheel mechanism 4, be provided with the second dust recycling box 10, the second dust recycling boxes 10 and be communicated with the first dust recycling box 9 by the 3rd dust recycling box 11.The cross section of described the second dust recycling box 10 is right-angled trapezium, right-angle side be connected with frame 1 and larger base towards contact wheel mechanism 4.Further, adopt enclosed construction, described frame is rectangular-shaped, on six faces of frame, is equipped with cover plate 12, and in Fig. 1, for structure of the present utility model is better shown, in figure, top cover plate does not draw.
When robot clamping parts polishing, the thrust F of robot 1when excessive, the contact wheel mechanism on compliant mechanism slides backward by straight line deflector roll, meanwhile, in order to keep the abrasive band moment in tensioning state, the tensioning cylinder in accessory whorl mechanism upwards push up (tensioning cylinder always upwards top, power F 3), accessory whorl moves up, and in this process, adjusting cylinders is always in ejecting state, power F 2; When part, polished, left behind abrasive band, adjusting cylinders pushes up go back to home position by contact wheel mechanism, and accessory whorl is subject to the downward power of belt, by line slideway, moves back to home position.The magnitude relationship of above-mentioned three kinds of power is: F 1> F 2> F 3.
When needs are when changing abrasive band, stop the electric machine rotation of drive unit, by control and regulation cylinder, retreat, complete after replacing, control and regulation cylinder moves back to original position; When there is skew position, abrasive band, stop driving device motor and rotate, by regulating the adjustment screw on governor motion, tram is recalled to in abrasive band.

Claims (10)

1. flexible sander, comprises frame, in frame lower, is provided with drive unit, and the output of drive unit is connected with driving wheel mechanism by transmission mechanism, at central rack, is provided with contact wheel mechanism and regulating wheel mechanism; At upper rack, be provided with accessory whorl mechanism; It is characterized in that: also comprise the abrasive band being stretched in driving wheel mechanism, accessory whorl mechanism, contact wheel mechanism and regulating wheel mechanism; Described contact wheel mechanism is connected with frame by compliant mechanism; Described compliant mechanism comprises the base plate being connected with frame, and described base plate is provided with straight line deflector roll; Described straight line deflector roll is connected with the output that is fixed on the adjusting cylinders in frame; Described contact wheel mechanism comprises contact wheel, and contact wheel is connected with straight line deflector roll by contact wheel bearing block.
2. flexible sander according to claim 1, is characterized in that: described contact wheel is rubber wheel.
3. flexible sander according to claim 1, is characterized in that: described transmission mechanism is V-type band.
4. flexible sander according to claim 1, it is characterized in that: described regulating wheel mechanism comprises regulating wheel, regulating wheel is by regulating wheel shaft and wheel fork to be rotationally connected, and wheel fork is connected with wheel fork fixed head by adjustment screw, and wheel fork fixed head is fixed on frame or base plate.
5. according to arbitrary described flexible sander in claim 1-4, it is characterized in that: described accessory whorl mechanism comprises accessory whorl and line slideway, described accessory whorl is connected with line slideway by accessory whorl axostylus axostyle, between described accessory whorl and accessory whorl axostylus axostyle, be rotationally connected, described line slideway is connected with frame by slide rail fixed head, and the output that is fixed on the tensioning cylinder in frame is connected with line slideway.
6. flexible sander according to claim 5, it is characterized in that: on two opposite faces of frame, be provided with above-mentioned identical grinding mechanism, described grinding mechanism comprises driving wheel mechanism, contact wheel mechanism, regulating wheel mechanism, accessory whorl mechanism, abrasive band and compliant mechanism.
7. flexible sander according to claim 6, is characterized in that: described two abrasive bands adopt different grinding ratios.
8. according to the flexible sander described in claim 1 or 6, it is characterized in that: below driving wheel mechanism, be provided with the first dust recycling box, in frame below contact wheel mechanism, be provided with the second dust recycling box, the second dust recycling box is communicated with the first dust recycling box by the 3rd dust recycling box.
9. flexible sander according to claim 8, is characterized in that: the cross section of described the second dust recycling box is right-angled trapezium, right-angle side be connected with frame and larger base towards contact wheel mechanism.
10. according to the flexible sander described in claim 1 or 6 or 9, it is characterized in that: described frame is rectangular-shaped, on six faces of frame, be equipped with cover plate.
CN201320750517.3U 2013-11-25 2013-11-25 Flexible polisher Expired - Fee Related CN203579365U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320750517.3U CN203579365U (en) 2013-11-25 2013-11-25 Flexible polisher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320750517.3U CN203579365U (en) 2013-11-25 2013-11-25 Flexible polisher

Publications (1)

Publication Number Publication Date
CN203579365U true CN203579365U (en) 2014-05-07

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320750517.3U Expired - Fee Related CN203579365U (en) 2013-11-25 2013-11-25 Flexible polisher

Country Status (1)

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CN (1) CN203579365U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104440475A (en) * 2014-11-27 2015-03-25 合肥京东方光电科技有限公司 Belt transmission device and grinding device
CN104816221A (en) * 2015-05-13 2015-08-05 上海递佳机械设备有限公司 Abrasive belt machine
CN105234779A (en) * 2015-09-28 2016-01-13 深圳市钜达机械设备有限公司 Automatic adhesive belt grinding machine and grinding method thereof
CN114986341A (en) * 2022-06-09 2022-09-02 上海松韬自动化设备有限公司 Glass edging equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104440475A (en) * 2014-11-27 2015-03-25 合肥京东方光电科技有限公司 Belt transmission device and grinding device
US9604336B2 (en) 2014-11-27 2017-03-28 Boe Technology Group Co., Ltd. Belt transmission device and grinding apparatus
CN104816221A (en) * 2015-05-13 2015-08-05 上海递佳机械设备有限公司 Abrasive belt machine
CN104816221B (en) * 2015-05-13 2017-09-22 上海递佳机械设备有限公司 Belt sander
CN105234779A (en) * 2015-09-28 2016-01-13 深圳市钜达机械设备有限公司 Automatic adhesive belt grinding machine and grinding method thereof
CN114986341A (en) * 2022-06-09 2022-09-02 上海松韬自动化设备有限公司 Glass edging equipment

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140507

Termination date: 20181125