CN203556670U - Multi-axis intelligent controllable speed breakage-preventing wire take-up device - Google Patents
Multi-axis intelligent controllable speed breakage-preventing wire take-up device Download PDFInfo
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- CN203556670U CN203556670U CN201320574331.7U CN201320574331U CN203556670U CN 203556670 U CN203556670 U CN 203556670U CN 201320574331 U CN201320574331 U CN 201320574331U CN 203556670 U CN203556670 U CN 203556670U
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Abstract
The utility model relates to the field of machinery, and particularly relates to a multi-axis intelligent controllable speed breakage-preventing wire take-up device which comprises a pay-off frame, wherein an annealing furnace is arranged at one side of the pay-off frame, a tension adjusting device is arranged at one side of the annealing furnace, and a take-up device is arranged at one side of the tension adjusting device and comprises a take-up wheel. The multi-axis intelligent controllable speed breakage-preventing wire take-up device is characterized in that the take-up wheel extends out of a machine body, and is arranged on a power output shaft of a motor; and the multi-axis intelligent controllable speed breakage-preventing wire take-up device further comprises a take-up wheel diameter detection device, the take-up wheel diameter detection device is an outer connecting rod extending out of the machine body and being capable of rotating on the machine body, an outer wheel rotating shaft is arranged on the end part of the outer connecting rod, an outer wheel is rotatably connected to the outer wheel rotating shaft, and the outer wheel is in rotatable contact with the take-up wheel. With thickening of winding on the take-up wheel, a contact slides to increase a resistance value of a sliding resistor, and further reduce the current, therefore the rotating speed of the motor is reduced, further the rotating speed of the take-up wheel is lowered, and the take-up speeds of the motor and the take-up wheel tend to be kept consistent.
Description
Technical field
The utility model relates to mechanical field, relates in particular to the anti-fracture take-up of the multiaxis controlled speed of intelligence.
Background technology
Traditional winding displacement machinery is the most rambunctious is exactly take-up speed, because under the certain degree of motor speed, it is larger that line wheel can more turn its radius, therefore in the situation that angular speed is consistent, linear velocity is just excessive, therefore give the pulling force of bracing wire just different, cause soft some line of some line hard, affected to a certain extent the homogeneous of the quality of overall wire.
Tradition does not have suitable solution, causes overall device to be difficult to control, and speed is unstable, produces a large amount of scrap wires.
Utility model content
The object of utility model: for a kind of production safety is provided, control the accurate multiaxis intelligence anti-fracture cord reeling method of controlled speed and device.
In order to reach as above object, the utility model is taked following technical scheme:
The anti-fracture take-up of the multiaxis controlled speed of intelligence, comprise pay off rack, described pay off rack one side is annealing furnace, described annealing furnace one side has tension adjusting device, described tension adjusting device one side is take-up, described take-up comprises take-up pulley, it is characterized in that, described take-up pulley stretches out body, described take-up pulley is installed on the power output shaft of motor, also comprise take-up pulley apparatus for detecting diameter, described take-up pulley apparatus for detecting diameter is the outside connecting rod that stretches out body and can rotate on body, there is foreign steamer rotating shaft described outside connecting rod end, in described foreign steamer rotating shaft, can turn and be connected with foreign steamer, foreign steamer is switchable to be touched in take-up pulley.
The further technical scheme of the utility model is, the described outside connecting rod synchronizing shaft that is connected, there is contact synchronizing shaft one end, and contact is positioned on swept resistance and can moves thereon and change the size of swept resistance resistance, and described swept resistance is connected on servo motor power supply circuit.
The further technical scheme of the utility model is, on described outside connecting rod, angular transducer is installed, and described angular transducer is connecting the control chip of motor.
The further technical scheme of the utility model is, described motor is DC servo motor, and described motor speed is variable.
The further technical scheme of the utility model is, described take-up pulley and corresponding motor thereof have one above and be all installed on body, take-up pulley is positioned at engine body exterior, motor is positioned at internal body, described motor column distribution.
The further technical scheme of the utility model is, described tension adjusting device is directive wheel, and described directive wheel is installed on support, comprises the gap of depression on directive wheel wheel body, and line can be limited in this gap.
The further technical scheme of the utility model is, also comprises the current-flow test set being positioned on servo motor power supply circuit.
The further technical scheme of the utility model is, described current-flow test set is ammeter, and it connects CPU.
The further technical scheme of the utility model is, described CPU also connects warning device and/or sound prompt device.
Scheme 2:
The anti-fracture cord reeling method of the multiaxis controlled speed of intelligence, it is characterized in that, utilize the device described in claim, comprise following steps, along with the thickening winding the line on take-up pulley, contact is slided and increase swept resistance resistance, and then reduce electric current, thereby reduce the rotating speed of motor, further reduce the rotating speed of take-up pulley, make take-up speed trend towards being consistent.
Adopt as above the utility model of technical scheme, with respect to prior art, there is following beneficial effect: output improves greatly, realized the unification of threading speed, make that product take-up process medium velocity is consistent, pulling force is consistent, adjust rapidly accurately, become line rate to reach more than 98%.
Accompanying drawing explanation
In order to further illustrate the utility model, below in conjunction with accompanying drawing, further describe:
Fig. 1 is the structural representation of utility model;
Fig. 2 is the partial structurtes schematic diagram of utility model;
Wherein: 1. pay off rack; 2. annealing furnace; 3. switch board; 4. motor; 5. take-up pulley; 6. tension adjusting device; 7. body; 8. coiling; 9. foreign steamer; 10. outside connecting rod; 11. servo motor power supply circuit; 12. synchronizing shafts; 13. swept resistances; 14. motor shafts; 15. foreign steamer rotating shafts.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described, embodiment does not form restriction of the present utility model:
The anti-fracture take-up of the multiaxis controlled speed of intelligence, comprise pay off rack, described pay off rack one side is annealing furnace 2, described annealing furnace 2 one sides have tension adjusting device, described tension adjusting device one side is take-up, described take-up comprises take-up pulley 5, it is characterized in that, described take-up pulley 5 stretches out body 7, described take-up pulley 5 is installed on the power output shaft of motor 4, also comprise take-up pulley apparatus for detecting diameter, described take-up pulley apparatus for detecting diameter is the outside connecting rod 10 that stretches out body 7 and can rotate on body 7, there is foreign steamer rotating shaft 15 described outside connecting rod end, in described foreign steamer rotating shaft 15, can turn and be connected with foreign steamer 9, foreign steamer is switchable to be touched in take-up pulley 5.Because foreign steamer is switchable touching in take-up pulley, therefore can not impact the take-up work of take-up pulley, can not increase the frictional force of its work.Can adjust overall take-up speed by the detection to 8 thickness that wind the line thereupon.
More than device has the words of 24, be exactly 24 axle take-ups, output improves greatly, employing DC speed-regulating motor drives, bobbin of each Electric Machine Control, each bobbin can be adjusted separately the tension force of received line, if 24 axle interlocks, can also guarantee the synchronous operation of 24 axle take-ups, make take-up speed consistent, wire annealing is even, eliminated the inconsistent problem of wire rod soft or hard, Cable Assembly system can also adopt polish rod strand oscillator, winding displacement spacing turns but, winding displacement speed is consistent, solved Wire winding shaft line ball, the problem that take-up is inhomogeneous, take-up speed reaches more than 98%.
Between the preferred 600-700 of technological requirement degree Celsius of annealing, wire rod is after jockey pulley and tension bracket on Wire winding shaft, and Wire winding shaft is a part for take-up pulley, and take-up work, after take-up completes, is changed take-up pulley, works on.
Two kinds of concrete implementation: mode A are below provided:
Described outside connecting rod 10 synchronizing shaft 12 that is connected, there is contact synchronizing shaft 12 one end, and contact is positioned on swept resistance 13 and can moves thereon and change the size of swept resistance 13 resistances, and described swept resistance 13 is connected on servo motor power supply circuit 11.By resistance, carry out regulate electrical current, further regulate and control rotating speed, further regulate and control take-up speed.
Mode B:
On described outside connecting rod 10, angular transducer is installed, described angular transducer is connecting the control chip of motor 4.
Described motor 4 is DC servo motor, described motor 4 variable speed.
Described take-up pulley 5 and corresponding motor 4 thereof have one above and are all installed on body 7, and take-up pulley 5 is positioned at body 7 outsides, and motor 4 is positioned at body 7 inside, described motor 4 column distribution.This arrangement mode makes entirety mechanically stressed evenly, longer service life.
Described tension adjusting device is directive wheel, and described directive wheel is installed on support, comprises the gap of depression on directive wheel wheel body, and line can be limited in this gap.
Also comprise the current-flow test set being positioned on servo motor power supply circuit 11.Therefore can carry out record to electric current, described current-flow test set is ammeter, and it connects CPU.
Described CPU also connects warning device and/or sound prompt device.The warning device at this place is mainly after card line or line wheel arrives after maximum gauge and to remind to external world being used for, sound prompt device hommization degree is high, the problem can voice message occurring, connects after wireless device, can also to information, understand long-range.
Scheme 2:
The anti-fracture cord reeling method of the multiaxis controlled speed of intelligence, it is characterized in that, utilize the device described in claim 1, comprise following steps, marrow 8 the thickening of winding the line on take-up pulley 5, contact is slided and increase swept resistance 13 resistances, and then reduce electric current, thereby reduce the rotating speed of motor 4, further reduce the rotating speed of take-up pulley 5, make take-up speed trend towards being consistent.
More than show and described basic principle of the present utility model, principal character and advantage of the present utility model.Those skilled in the art should understand the utility model and not be restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed scope.
Claims (9)
1. the anti-fracture take-up of the multiaxis controlled speed of intelligence, comprise pay off rack, described pay off rack one side is annealing furnace (2), described annealing furnace (2) one sides have tension adjusting device, described tension adjusting device one side is take-up, described take-up comprises take-up pulley (5), it is characterized in that, described take-up pulley (5) stretches out body (7), described take-up pulley (5) is installed on the power output shaft of motor (4), also comprise take-up pulley apparatus for detecting diameter, the outside connecting rod (10) of described take-up pulley apparatus for detecting diameter for stretching out body (7) and can above rotating at body (7), there is foreign steamer rotating shaft (15) described outside connecting rod end, in described foreign steamer rotating shaft (15), can turn and be connected with foreign steamer (9), foreign steamer is switchable to be touched in take-up pulley (5).
2. the anti-fracture take-up of the multiaxis controlled speed of intelligence as claimed in claim 1, it is characterized in that, described outside connecting rod (10) synchronizing shaft (12) that is connected, there is contact synchronizing shaft (12) one end, it is upper and can move thereon and change the size of swept resistance (13) resistance that contact is positioned at swept resistance (13), and described swept resistance (13) is connected on servo motor power supply circuit (11).
3. the anti-fracture take-up of the multiaxis controlled speed of intelligence as claimed in claim 1, is characterized in that, described outside connecting rod is provided with angular transducer on (10), and described angular transducer is connecting the control chip of motor (4).
4. the anti-fracture take-up of the multiaxis controlled speed of intelligence as claimed in claim 1, is characterized in that, described motor (4) is DC servo motor, described motor (4) variable speed.
5. the anti-fracture take-up of the multiaxis controlled speed of intelligence as claimed in claim 1, it is characterized in that, described take-up pulley (5) and corresponding motor (4) thereof have one above and are all installed on body (7), take-up pulley (5) is positioned at body (7) outside, motor (4) is positioned at body (7) inside, described motor (4) column distribution.
6. the anti-fracture take-up of the multiaxis controlled speed of intelligence as claimed in claim 1, is characterized in that, described tension adjusting device is directive wheel, and described directive wheel is installed on support, comprises the gap of depression on directive wheel wheel body, and line can be limited in this gap.
7. the anti-fracture take-up of the multiaxis controlled speed of intelligence as claimed in claim 1, is characterized in that, also comprises the current-flow test set being positioned on servo motor power supply circuit (11).
8. the anti-fracture take-up of the multiaxis controlled speed of intelligence as claimed in claim 7, is characterized in that, described current-flow test set is ammeter, and it connects CPU.
9. the anti-fracture take-up of the multiaxis controlled speed of intelligence as claimed in claim 8, is characterized in that, described CPU also connects warning device and/or sound prompt device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320574331.7U CN203556670U (en) | 2013-09-17 | 2013-09-17 | Multi-axis intelligent controllable speed breakage-preventing wire take-up device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320574331.7U CN203556670U (en) | 2013-09-17 | 2013-09-17 | Multi-axis intelligent controllable speed breakage-preventing wire take-up device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203556670U true CN203556670U (en) | 2014-04-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320574331.7U Expired - Fee Related CN203556670U (en) | 2013-09-17 | 2013-09-17 | Multi-axis intelligent controllable speed breakage-preventing wire take-up device |
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| Country | Link |
|---|---|
| CN (1) | CN203556670U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537511A (en) * | 2013-09-17 | 2014-01-29 | 西安祺沣造纸网有限公司 | Multi-shaft intelligent speed-controllable anti-breakage take-up method and device |
| CN109650158A (en) * | 2018-11-11 | 2019-04-19 | 徐建辉 | A kind of plastic-wire drawing machine of breaking line preventive |
-
2013
- 2013-09-17 CN CN201320574331.7U patent/CN203556670U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537511A (en) * | 2013-09-17 | 2014-01-29 | 西安祺沣造纸网有限公司 | Multi-shaft intelligent speed-controllable anti-breakage take-up method and device |
| CN109650158A (en) * | 2018-11-11 | 2019-04-19 | 徐建辉 | A kind of plastic-wire drawing machine of breaking line preventive |
| CN109650158B (en) * | 2018-11-11 | 2020-06-30 | 汕头市超越织造有限公司 | Prevent plastics wire drawing machine of broken string |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140423 Termination date: 20160917 |