CN203118682U - High-speed wire stranding machine capable of automatic strand pitch changing - Google Patents
High-speed wire stranding machine capable of automatic strand pitch changing Download PDFInfo
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- CN203118682U CN203118682U CN 201320080436 CN201320080436U CN203118682U CN 203118682 U CN203118682 U CN 203118682U CN 201320080436 CN201320080436 CN 201320080436 CN 201320080436 U CN201320080436 U CN 201320080436U CN 203118682 U CN203118682 U CN 203118682U
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Abstract
The utility model belongs to the technical field of wire stranding machines and especially relates to a high-speed wire stranding machine capable of automatic strand pitch changing. The high-speed wire stranding machine comprises a host machine motor, a guiding-taking wheel traction mechanism, an external collector ring, an internal collector ring, a wire inlet shaft, a wire stranding unit, a left rotating shaft, a right rotating shaft, a wire arranging device and a wire take-up mechanism, wherein the guiding-taking wheel traction mechanism includes a guiding-taking wheel traction servo motor, the wire take-up mechanism includes a wire take-up torque motor, the guiding-taking wheel traction servo motor is electrically connected with the internal collector ring and the external collector ring, the wire stranding unit is connected with the left rotating shaft and the right rotating shaft, and the wire arranging device is arranged between a left disk and a right disk. Compared with the prior art, the purposes of strand pitch changing and accurate strand pitch adjusting are achieved through the combined effects of the host machine motor, the guiding-taking wheel traction servo motor and the wire take-up torque motor, the strand pitch of the wire stranding machine can be continuously set within a set range, and the choosability of the strand pitch is expanded.
Description
Technical field
The utility model belongs to the stranding machine technical field, relates in particular to a kind of high speed stranding machine of automatic conversion lay.
Background technology
Stranding machine be a kind of can be widely used in all kinds of soft/the stranded plant equipment of hard conductor lines (copper cash, enamelled wire, tinned wire, copper covered steel and copper cover aluminum etc.) and electronics line (power line, earphone cord, telephone wire, PVC line and grid line etc.), make a lot of root lists prop up conductor and be twisted into one, reach the technological requirement of wire rod.
When stranding machine of the prior art need be changed lay, need the artificial corresponding lay gear of changing, increased production cost, and reduced production efficiency.And the value of lay has only tens discontinuous values in the stranding machine of prior art, just can only increase gear if want the lay that increases other numerical value.Nonetheless, the lay of some numerical value still can't accomplish, thereby limited the industrial applications of stranding machine.
In view of this, the necessary high speed stranding machine that a kind of automatic conversion lay is provided, the numerical value of the lay of this stranding machine can be set in the lay scope of setting continuously, to satisfy various lay demands, need not manually to use the lay gear, just can make this stranding machine carry out the twisted wire operation automatically, improved production efficiency greatly, reduce production cost, widened the range of application of stranding machine.
The utility model content
The purpose of this utility model is: at the deficiencies in the prior art, and provide a kind of high speed stranding machine of automatic conversion lay, the numerical value of the lay of this stranding machine can be set in the lay scope of setting continuously, to satisfy various lay demands, need not manually to use the lay gear, just can make this stranding machine carry out the twisted wire operation automatically, improved production efficiency greatly, reduce production cost, widened the range of application of stranding machine.
In order to achieve the above object, the utility model adopts following technical scheme: a kind of high speed stranding machine of automatic conversion lay, comprise the main frame motor, draw and get the wheel haulage gear, outside collector ring, inner collector ring, the inlet wire axle, the twisted wire unit, left-handed rotating shaft, dextral shaft, strand oscillator and take-up mechanism, described drawing gets the wheel haulage gear and comprises drawing and get wheel traction servo motor, described take-up mechanism comprises the take-up torque-motor, described drawing gets wheel traction servo motor and gets the control of wheel traction servomotor controller by drawing, described take-up torque-motor is controlled by take-up torque-motor controller, and described main frame motor, described drawing got wheel traction servo motor and described take-up torque-motor is controlled by the PLC controller, described drawing gets wheel traction servo motor and is electrically connected with described inner collector ring and described outside collector ring, described twisted wire unit is connected with described dextral shaft with described left-handed rotating shaft, described strand oscillator is arranged between left disk and the right disk, and described left disk and described right disk all are arranged between described left-handed rotating shaft and the described dextral shaft.
As a kind of improvement of the high speed stranding machine of the automatic conversion lay of the utility model, described inlet wire axle is arranged at the right side of described dextral shaft, and is provided with the right bearing seat between described inlet wire axle and the described dextral shaft.
A kind of improvement as the high speed stranding machine of the automatic conversion lay of the utility model, described draw get the wheel haulage gear draw under also comprising get wheel, on draw and get wheel, belt pulley and corner guide wheel, draw under described get wheel with described on draw and get wheel and be connected by belt, described drawing gets wheel traction servo motor, described drawing down and gets wheel, draws on described to get and take turns and described corner guide wheel all is arranged on the one side of described left disk, and described inner collector ring and described belt pulley all are arranged on the another side of described left disk.
A kind of improvement as the high speed stranding machine of the automatic conversion lay of the utility model, described twisted wire unit comprises main shaft guide wheel, strand bow and porcelain eye, described main shaft guide wheel is arranged in described left-handed rotating shaft and the described dextral shaft, described porcelain eye is arranged on the described strand bow, and the two ends of described strand bow are separately fixed on described left-handed rotating shaft and the described dextral shaft.
A kind of improvement as the high speed stranding machine of the automatic conversion lay of the utility model, described twisted wire unit also comprises left aluminium dish and right aluminium dish, described left aluminium dish is arranged between described left-handed rotating shaft and the described left disk, and described right aluminium dish is arranged between described dextral shaft and the described right disk.
A kind of improvement as the high speed stranding machine of the automatic conversion lay of the utility model is provided with traverse shaft between described left disk and the described right disk, and described strand oscillator is slidingly connected on the described traverse shaft, and described strand oscillator is connected with drive motors.
As a kind of improvement of the high speed stranding machine of the automatic conversion lay of the utility model, described outside collector ring is arranged at the left side of described left-handed rotating shaft, and is provided with left shaft holder between described left-handed rotating shaft and the described outside collector ring.
As a kind of improvement of the high speed stranding machine of the automatic conversion lay of the utility model, described drawing gets wheel traction servomotor controller and is arranged on the one side of described right disk, and described take-up torque-motor controller is arranged on the another side of described right disk.
A kind of improvement as the high speed stranding machine of the automatic conversion lay of the utility model, described take-up mechanism also comprises take-up reel and top axle, described take-up reel is set on the axle of described top, described top axle is arranged between described left disk and the described right disk, and an axle head of described take-up torque-motor and described top axle is connected by belt.
As a kind of improvement of the high speed stranding machine of the automatic conversion lay of the utility model, described stranding machine also comprises brake gear, fan and alarming device.
With respect to prior art, the utility model is by PLC controller main control system motor, make to draw by inner collector ring and outside collector ring and get the control of wheel traction servomotor controller and draw the rotating speed of getting wheel traction servo motor, take-up torque-motor controller is then controlled rotating speed and the moment size of take-up torque-motor, by the main frame motor, draw the acting in conjunction of getting wheel traction servo motor and take-up torque-motor and reach the conversion lay, accurately adjust the purpose of lay, make lay of the present utility model in the scope of setting, to set continuously, and need not to use gear, expanded the alternative of lay greatly.And automaticity height of the present utility model, stranding machine can carry out the twisted wire operation automatically, has improved production efficiency greatly, has reduced production cost.In addition, the utility model is simple in structure, and volume is little, and the parts of use are few, has saved production cost greatly, has also reduced taking up room of equipment.
Description of drawings
The vertical view of twisted wire assembly in the ship in the real the utility model of Fig. 1.
Fig. 2 is the front view of the interior twisted wire assembly of ship in the utility model.
Fig. 3 is the rearview of A part among Fig. 2.
Fig. 4 is the left view of Fig. 3.
Fig. 5 is the right view of Fig. 3.
Wherein, 4-main shaft guide wheel, the outside collector ring of 5-, the inner collector ring of 6-, the left-handed rotating shaft of 7-, 8-dextral shaft, 9-draws and gets wheel traction servomotor controller, and 10-take-up torque-motor controller, 11-draw gets wheel traction servo motor, draw under the 12-and get wheel, draw on the 13-and get wheel, 14-corner guide wheel, the 15-traverse shaft, 16-left side disk, the right disk of 17-, 18-twists bow, 19-porcelain eye, 20-take-up torque-motor, the 21-strand oscillator, 22-left side aluminium dish, the right aluminium dish of 23-, the 24-left shaft holder, 25-right bearing seat, 26-backstay, 27-baffle plate, 28-inlet wire axle, the 29-belt pulley.
Embodiment
Below in conjunction with embodiment and Figure of description the utility model and beneficial effect thereof are described in further detail, but embodiment of the present utility model is not limited to this.
Extremely shown in Figure 5 as Fig. 1, the high speed stranding machine of a kind of automatic conversion lay that the utility model provides, comprise the machine host motor, draw and get the wheel haulage gear, outside collector ring 5, inner collector ring 6, inlet wire axle 28, the twisted wire unit, left-handed rotating shaft 7, dextral shaft 8, strand oscillator 21 and take-up mechanism, draw and get the wheel haulage gear and comprise drawing and get wheel traction servo motor 11, take-up mechanism comprises take-up torque-motor 20, draw and get wheel traction servo motor 11 and get 9 controls of wheel traction servomotor controller by drawing, take-up torque-motor 20 is by 10 controls of take-up torque-motor controller, and main frame motor, draw and get wheel traction servo motor 11 and take-up torque-motor 20 is controlled by the PLC controller, draw and get wheel traction servo motor 11 and be electrically connected with inner collector ring 6 and outside collector ring 5, the twisted wire unit is connected with dextral shaft 8 with left-handed rotating shaft 7, strand oscillator 21 is arranged between left disk 16 and the right disk 17, and left disk 16 and right disk 17 all are arranged between left-handed rotating shaft 7 and the dextral shaft 8.Take-up torque-motor controller 10 can be controlled rotating speed and the moment size of take-up torque-motor 20.
Wherein, inlet wire axle 28 is arranged at the right side of dextral shaft 8, and is provided with right bearing seat 25 between inlet wire axle 28 and the dextral shaft 8.During actual job, line enters in inlet wire axle 28.
Draw get the wheel haulage gear also comprise draw down get wheel 12, on draw get take turns 13, belt pulley 29 and corner guide wheel 14, under draw get wheel 12 with on draw and get wheel 13 and be connected by belt, draw get wheel traction servo motor 11, down draw get wheel 12, on draw and get wheel 13 and corner guide wheel 14 all is arranged on the one side of left disk 16, inner collector ring 6 and belt pulley 29 all are arranged on the another side of left disk 16.Draw get the wheel haulage gear line can be guided on the strand oscillator 21.
The twisted wire unit comprises main shaft guide wheel 4, strand bow 18 and porcelain eye 19; main shaft guide wheel 4 is arranged in left-handed rotating shaft 7 and the dextral shaft 8; porcelain eye 19 is arranged on the strand bow 18, and the two ends of strand bow 18 are separately fixed on left-handed rotating shaft 7 and the dextral shaft 8, and porcelain eye 19 can play the effect of protective wire.
The twisted wire unit also comprises left aluminium dish 22 and right aluminium dish 23, and left aluminium dish 22 is arranged between left-handed rotating shaft 7 and the left disk 16, and right aluminium dish 23 is arranged between dextral shaft 8 and the right disk 17.The effect of left side aluminium dish 22 and right aluminium dish 23 is fixing strand bow 18.
Be provided with traverse shaft 15 between left side disk 16 and the right disk 17, strand oscillator 21 is slidingly connected on the traverse shaft 15, and strand oscillator 21 is connected with drive motors.Under the driving of drive motors, strand oscillator 21 can move around about on the traverse shaft 15.
Draw and get wheel traction servomotor controller 9 and be arranged on the one side of right disk 17, take-up torque-motor controller 10 is arranged on the another side of right disk 17.
Take-up mechanism also comprises take-up reel and top axle, and take-up reel is set on the axle of top, and the top axle is arranged between left disk 16 and the right disk 17, and take-up torque-motor 20 is connected by belt with an axle head of top axle.Take-up torque-motor 20 drives the top axle and rotates under the control of take-up torque-motor controller 10, thereby makes take-up reel and then rotate, to realize the take-up operation.
This stranding machine also comprises brake gear, fan and alarming device.Alarming device comprises indicator light and alarm bell, when stranding machine of the present utility model is in running status, is shown as green light, when the twisted wire rice of setting is counted to when reaching, demonstration be amber light, during disorderly closedown, being red light and being attended by alarm bell of demonstration.When the rice of setting count to reach after, can be the zero clearing of current rice number, a rice number is calculated in start again.
Also be provided with backstay 26 between left side disk 16 and the right disk 17, backstay 26 and traverse shaft 15 be arranged in parallel.The effect of backstay 26 is to make left disk 16 and right disk 17 can better realize the location.
The both sides of top axle also are provided with baffle plate 27.
During concrete work, open stranding machine of the present utility model earlier, two or two above twisted wires are drawn in the hole of inlet wire axle 28 from pay off rack, the holes that line passes in the right bearing seat 25 enter the main shaft guide wheel 4 that is positioned at the right side, arrive the main shaft guide wheels 4 that are positioned at the left side along strand bow 18 then, again through corner guide wheel 14 arrive draw down get wheel 12 and on draw to get and take turns 13, arrive then on the strand oscillator 21, then, under the effect of strand oscillator 21, line arrives on the take-up reel.Meanwhile, the top axle rotates under the effect of take-up torque-motor 20, make and roll around take-up reel earlier, and strand oscillator 21 is moving around along traverse shaft about 15 under the driving of drive motors, to avoid line only to be wound on a zone of take-up reel, thereby make line be covered with the take-up zone of whole take-up reel, reach the purpose of even take-up.
In a word, the utility model is by PLC controller main control system motor, make to draw by inner collector ring 6 and outside collector ring 5 and get 9 controls of wheel traction servomotor controller and draw the rotating speed of getting wheel traction servo motor 11, rotating speed and the moment size of 10 control of take-up torque-motor controller take-up torque-motor 20, by the main frame motor, draw the acting in conjunction of getting wheel traction servo motor 11 and take-up torque-motor 20 and reach the conversion lay, accurately adjust the purpose of lay, make lay of the present utility model in the scope of setting, to set continuously, and need not to use gear, expanded the alternative of lay greatly.And automaticity height of the present utility model, this stranding machine can carry out the twisted wire operation automatically, has improved production efficiency greatly, has reduced production cost.In addition, the utility model is simple in structure, and volume is little, and the parts of use are few, has saved production cost greatly, has also reduced taking up room of equipment.
The announcement of book and instruction according to the above description, the utility model those skilled in the art can also carry out suitable change and modification to above-mentioned execution mode.Therefore, the embodiment that discloses and describe above the utility model is not limited to also should fall in the protection range of claim of the present utility model modifications and changes more of the present utility model.In addition, although used some specific terms in this specification, these terms do not constitute any restriction to the utility model just for convenience of description.
Claims (10)
1. the high speed stranding machine of an automatic conversion lay, it is characterized in that: comprise the main frame motor, draw and get the wheel haulage gear, outside collector ring, inner collector ring, the inlet wire axle, the twisted wire unit, left-handed rotating shaft, dextral shaft, strand oscillator and take-up mechanism, described drawing gets the wheel haulage gear and comprises drawing and get wheel traction servo motor, described take-up mechanism comprises the take-up torque-motor, described drawing gets wheel traction servo motor and gets the control of wheel traction servomotor controller by drawing, described take-up torque-motor is controlled by take-up torque-motor controller, and described main frame motor, described drawing got wheel traction servo motor and described take-up torque-motor is controlled by the PLC controller, described drawing gets wheel traction servo motor and is electrically connected with described inner collector ring and described outside collector ring, described twisted wire unit is connected with described dextral shaft with described left-handed rotating shaft, described strand oscillator is arranged between left disk and the right disk, and described left disk and described right disk all are arranged between described left-handed rotating shaft and the described dextral shaft.
2. the high speed stranding machine of automatic conversion lay according to claim 1, it is characterized in that: described inlet wire axle is arranged at the right side of described dextral shaft, and is provided with the right bearing seat between described inlet wire axle and the described dextral shaft.
3. the high speed stranding machine of automatic conversion lay according to claim 1, it is characterized in that: described draw get the wheel haulage gear draw under also comprising get wheel, on draw and get wheel, belt pulley and corner guide wheel, draw under described get wheel with described on draw and get wheel and be connected by belt, described drawing gets wheel traction servo motor, described drawing down and gets wheel, draws on described to get and take turns and described corner guide wheel all is arranged on the one side of described left disk, and described inner collector ring and described belt pulley all are arranged on the another side of described left disk.
4. the high speed stranding machine of automatic conversion lay according to claim 1, it is characterized in that: described twisted wire unit comprises main shaft guide wheel, strand bow and porcelain eye, described main shaft guide wheel is arranged in described left-handed rotating shaft and the described dextral shaft, described porcelain eye is arranged on the described strand bow, and the two ends of described strand bow are separately fixed on described left-handed rotating shaft and the described dextral shaft.
5. the high speed stranding machine of automatic conversion lay according to claim 4, it is characterized in that: described twisted wire unit also comprises left aluminium dish and right aluminium dish, described left aluminium dish is arranged between described left-handed rotating shaft and the described left disk, and described right aluminium dish is arranged between described dextral shaft and the described right disk.
6. the high speed stranding machine of automatic conversion lay according to claim 1, it is characterized in that: be provided with traverse shaft between described left disk and the described right disk, described strand oscillator is slidingly connected on the described traverse shaft, and described strand oscillator is connected with drive motors.
7. the high speed stranding machine of automatic conversion lay according to claim 1, it is characterized in that: described outside collector ring is arranged at the left side of described left-handed rotating shaft, and is provided with left shaft holder between described left-handed rotating shaft and the described outside collector ring.
8. the high speed stranding machine of automatic conversion lay according to claim 1, it is characterized in that: described drawing gets wheel traction servomotor controller and is arranged on the one side of described right disk, and described take-up torque-motor controller is arranged on the another side of described right disk.
9. the high speed stranding machine of automatic conversion lay according to claim 1, it is characterized in that: described take-up mechanism also comprises take-up reel and top axle, described take-up reel is set on the axle of described top, described top axle is arranged between described left disk and the described right disk, and an axle head of described take-up torque-motor and described top axle is connected by belt.
10. the high speed stranding machine of automatic conversion lay according to claim 1 is characterized in that: also comprise brake gear, fan and alarming device on the described stranding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320080436 CN203118682U (en) | 2013-02-22 | 2013-02-22 | High-speed wire stranding machine capable of automatic strand pitch changing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320080436 CN203118682U (en) | 2013-02-22 | 2013-02-22 | High-speed wire stranding machine capable of automatic strand pitch changing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203118682U true CN203118682U (en) | 2013-08-07 |
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ID=48899005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320080436 Expired - Fee Related CN203118682U (en) | 2013-02-22 | 2013-02-22 | High-speed wire stranding machine capable of automatic strand pitch changing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203118682U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104952557A (en) * | 2015-05-29 | 2015-09-30 | 镇江金运机械设备有限公司 | Gantry-type high-speed cabling machine |
| CN111696727A (en) * | 2020-07-15 | 2020-09-22 | 杨进 | Electrician is with tying up line stranding machine |
| CN115331891A (en) * | 2022-10-14 | 2022-11-11 | 常州兴炫德新材料科技有限公司 | Stepless adjusting mechanism of high-speed wire binding machine lay length for cable manufacturing |
-
2013
- 2013-02-22 CN CN 201320080436 patent/CN203118682U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104952557A (en) * | 2015-05-29 | 2015-09-30 | 镇江金运机械设备有限公司 | Gantry-type high-speed cabling machine |
| CN111696727A (en) * | 2020-07-15 | 2020-09-22 | 杨进 | Electrician is with tying up line stranding machine |
| CN115331891A (en) * | 2022-10-14 | 2022-11-11 | 常州兴炫德新材料科技有限公司 | Stepless adjusting mechanism of high-speed wire binding machine lay length for cable manufacturing |
| CN115331891B (en) * | 2022-10-14 | 2022-12-16 | 常州兴炫德新材料科技有限公司 | Stepless adjusting mechanism of high-speed wire binding machine lay length for cable manufacturing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130807 Termination date: 20160222 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |