CN203510897U - Substrate traversing device for producing Z-shaped man-made lawn - Google Patents

Substrate traversing device for producing Z-shaped man-made lawn Download PDF

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Publication number
CN203510897U
CN203510897U CN201320518274.0U CN201320518274U CN203510897U CN 203510897 U CN203510897 U CN 203510897U CN 201320518274 U CN201320518274 U CN 201320518274U CN 203510897 U CN203510897 U CN 203510897U
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China
Prior art keywords
traverses
porcupine roller
eccentric
traversing
base cloth
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CN201320518274.0U
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Chinese (zh)
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游东东
刘鹏
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

The utility model discloses a substrate traversing device for producing a Z-shaped man-made lawn. The substrate traversing device mainly comprises a main support frame, a bevel gear steering box, a synchronous belt tensioning device, a large synchronous pulley of the steering box, a synchronous belt, a small main shaft synchronous pulley, an eccentric device, a rocker arm, a guiding optical shaft, a belt seat linear bearing, a linear bearing seat connection plate, a height adjustment device, a traversing needle roller bearing seat, a traversing needle roller, and a V-shaped support. A power source is obtained from a main shaft of a lawn weaving device, and the principle of the crank block is adopted to enable the traversing needle roller to realize the reciprocating traversing swing. When the man-made lawn is produced, the traversing needle roller is covered by a substrate, and the substrate is driven to move by the reciprocating traversing movement of the traversing needle roller, so that the Z-shaped man-made lawn is produced. The structure of the substrate traversing device is simple, and the production switching between the Z-shaped man-made lawn and a conventional linear man-made lawn can be realized only by adjusting the synchronous belt tensioning device and disassembling and assembling the synchronous belt.

Description

A kind of base cloth traversing gear for the production of zigzag chinampa
Technical field
The utility model relates to chinampa loom, specifically refer to a kind of can be for the production of the base cloth traversing gear of zigzag chinampa.
Background technology
Chinampa loom (hereinafter to be referred as knitting careless machine) is the key equipment of producing chinampa, and it is knitted careless mode and directly determines artificial carelessly bunch (hereinafter to be referred as grass bunch) distribution situation on base cloth.In traditional mode of production mode, grass is distributed as linear pattern and transverse and longitudinal skewness bunch on base cloth.Its major defect is: the emulation degree of grass bunch distribution is low; The horizontal pull-off force of base cloth is lower.If but adopting zigzag to knit careless technology, described zigzag is knitted careless technology can make the distribution of grass bunch on base cloth be distributed and be changed into zigzag and distribute by traditional linear pattern, can improve the emulation degree of careless bunch distribution, and make the horizontal pull-off force raising of base cloth.The utility model, by adding a set of base cloth traversing gear former knitting on careless machine basis, makes base cloth in straight-line feed, can swing by transverse reciprocating, realizes zigzag and knits careless technology.
Utility model content
The purpose of this utility model is to overcome above-mentioned deficiency, and a kind of base cloth traversing gear is provided.This device can be knitted careless machine with tradition and support the use, and it is flexible, convenient to use, and can make grass bunch on base cloth, present zigzag and distribute.
The purpose of this utility model is achieved through the following technical solutions:
The technical scheme that the utility model adopts:
A kind of base cloth traversing gear for the production of zigzag chinampa, by certainly knitting careless machine, drive, comprise main backstop, bevel gear steering box, synchronous belt tension device, the large synchronous pulley of steering box, Timing Belt, main shaft small synchronous pulley, eccentric, rocking arm, guiding optical axis, linear axis bearing, linear axis bearing connecting plate, arrangement for adjusting height, the porcupine roller bearing block that traverses, the porcupine roller that traverses, V-type bearing
Described bevel gear steering box is fixedly arranged on main backstop, the large synchronous pulley of steering box of the input of described bevel gear steering box is driven and is connected with main shaft small synchronous pulley by Timing Belt, the output of described bevel gear steering box is provided with the eccentric of adjustable eccentric degree, one end of described guiding optical axis is flexibly connected with eccentric by rocking arm, the other end is connected with the porcupine roller bearing block that traverses by arrangement for adjusting height, the described porcupine roller bearing block that traverses is distributed with the porcupine roller that traverses of draw point by bearing connecting surface, the described porcupine roller below of traversing mops floor and is provided with V-type bearing.
Described during by the production of axle side and chinampa, base cloth is covered and traversed on porcupine roller, on the porcupine roller that wherein traverses, be distributed with draw point.Transverse reciprocating by the porcupine roller that traverses moves that to drive base cloth not stop moving, makes the distribution form of pedaline bunch on base cloth be rendered as zigzag.
Further, described eccentric 7 comprises eccentric disc, adjustment screw, on described eccentric disc, offer the T-shaped groove moving around for T-shaped slide block, described adjustment screw runs through the through T-shaped groove of eccentric disc and is connected with T-shaped slide block by T-shaped locking nut, described T-shaped slide block is flexibly connected with rocking arm by rocking arm connecting stud, on described eccentric disc, be provided with rectangular channel, in this rectangular channel, being provided with two matches with joint screw, be used for locking the screw lock nut of adjustment screw, by the eccentric throw of eccentric adjustment device, can produce the zigzag pedaline of the different amplitudes of oscillation, after the eccentric throw of eccentric is fixed, can pass through the position of screw lock nut fixing and locking adjustment screw.
Further, described arrangement for adjusting height comprises the DOCK LEVELER being connected with the porcupine roller bearing block that traverses with guiding optical axis respectively, on described DOCK LEVELER, have vertically for regulating the slotted hole of the porcupine roller bearing block height that traverses, in slotted hole, by the screwed hole of offering on hexagon-headed bolt and the porcupine roller bearing block that traverses, be fastened, after loosening hexagon-headed bolt, the position of mobile DOCK LEVELER, can adapt to the zigzag pedaline that produces different natural plant heights.
Can adapt to the production of different natural plant heights; Traverse on porcupine roller bearing block and have two screwed holes, can connect DOCK LEVELER and traverse porcupine roller bearing block by hexagon-headed bolt.
Further, described in traverse porcupine roller, by pair of horns contact bearing, be connected with the porcupine roller bearing block that traverses, make to traverse porcupine roller in reciprocally swinging, can also realize rotation around its axis.
Further, on described main backstop, be also provided with for regulating the synchronous belt tension device of tensity of synchronous belt, the tensioning synchronous pulley matching with Timing Belt that described synchronous belt tension device comprises the L shaped support plate that is fixedly connected with main backstop by holding screw, have the adjusting rod of slotted hole and be arranged on rotationally adjusting rod one end, described L shaped support plate is connected with the slotted hole of adjusting rod by adjusting rod screw, by regulating the horizontal level of adjusting rod, dismounting Timing Belt and can regulate the tensioning degree of Timing Belt easily.
Further, on described guiding optical axis, be arranged with the linear bearing of usheing to seat with its matched in clearance, described in the linear bearing of usheing to seat be fixedly arranged on linear axis bearing connecting plate.
This device obtains power source from knitting careless owner's axle, utilizes the crank block principle porcupine roller that makes to traverse to obtain reciprocal teeter.When chinampa is produced, base cloth is covered and traversed on porcupine roller, the transverse reciprocating by the porcupine roller that traverses moves and drives base cloth to move, thereby obtains zigzag pedaline.
During use, described main shaft small synchronous pulley is connected with the main shaft of knitting careless machine, and the power source of base cloth traversing gear is inputted by main shaft small synchronous pulley.By Timing Belt by the large synchronous pulley of steering box, tensioning synchronous pulley, main shaft small synchronous pulley couples together.Wherein, by tensioning apparatus, regulate Timing Belt tensioning degree, power is input to steering box by the large synchronous pulley of steering box, and described steering box is connected with main backstop by holding screw; The other end of steering box is connected with eccentric, wherein the shift in position of T-shaped slide block can eccentric adjustment the eccentric throw of wheel, to regulate the amplitude of oscillation of zigzag pedaline; T-shaped slide block is connected with rocking arm by rocking arm connecting stud, and rocking arm is connected with guiding optical axis by guiding optical axis connecting stud; Guiding optical axis leads by two linear bearings of usheing to seat, described in the linear bearing of usheing to seat be fixed on linear axis bearing connecting plate, described linear axis bearing connecting plate by holding screw with knit careless machine and be connected; The other end of guiding optical axis is connected with arrangement for adjusting height.Wherein, DOCK LEVELER is connected with the porcupine roller bearing block that traverses by hexagon-headed bolt, and the porcupine roller that traverses coordinates with angular contact bearing, and the porcupine roller that traverses is distributed with draw point, to insert base cloth and to drag base cloth, moves, and forms the zigzag amplitude of oscillation; The porcupine roller that traverses is by seven V-type bearing guide supports, wherein, V-type bearing with knit careless machine and be connected and be connected.
Compared with prior art, tool has the following advantages the utility model:
(1) the utility model patent is connected base cloth traversing gear to obtain with main shaft power source by Timing Belt, make base cloth in feeding, back and forth teeter, can improve the phenomenon of current grass bunch skewness in direction in length and breadth, makes grass bunch distribution more evenly true to nature.
(2) the utility model patent, when improving grass bunch distribution, has also been improved the distribution situation of pinprick on base cloth, makes the horizontal stretch-proof ability of base cloth, thereby can promote the service life of base cloth.
(3) the utility model patent is used flexibly, when producing traditional chinampa, only need pull down Timing Belt from main shaft small synchronous pulley, can not exert an influence to former performance of knitting careless machine.
Accompanying drawing explanation
Fig. 1 is the structural representation of Ben Jibu traversing gear.
Fig. 2 is the synchronous belt tension device structural representation in the utility model example.
Fig. 3 is the eccentric structural representation in the utility model example.
Fig. 4 is the arrangement for adjusting height schematic diagram in the utility model example.
Shown in figure, be: 1-main backstop; 2-bevel gear steering box; 3-synchronous belt tension device; The large synchronous pulley of 4-steering box; 5-Timing Belt; 6-main shaft small synchronous pulley; 7-eccentric; 8-rocking arm; The 9-optical axis that leads; The 10-linear bearing of usheing to seat; 11-linear axis bearing connecting plate; 12-arrangement for adjusting height; The 13-porcupine roller bearing block that traverses; 14-V-type bearing; The 15-porcupine roller that traverses; 16-tensioning synchronous pulley; 17-adjusting rod; 18-adjusting rod screw; 19-holding screw; 20-spring washer; 21-plain washer; 22-adjustment screw; 23-screw lock nut; 24-eccentric disc; 25-rocking arm connecting stud; The T-shaped slide block of 26-; T-shaped locking nut of 27-; 28-hexagon-headed bolt; 29-DOCK LEVELER.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is further described, but embodiment of the present utility model is not limited to this.
Embodiment
As shown in Figure 1, a kind of base cloth traversing gear for the production of zigzag chinampa, by certainly knitting careless machine, drive, comprise main backstop 1, bevel gear steering box 2, synchronous belt tension device 3, the large synchronous pulley 4 of steering box, Timing Belt 5, main shaft small synchronous pulley 6, eccentric 7, rocking arm 8, guiding optical axis 9, linear axis bearing 10, linear axis bearing connecting plate 11, arrangement for adjusting height 12, the porcupine roller bearing block 13 that traverses, the porcupine roller 15 that traverses, V-type bearing 14
Described bevel gear steering box 2 is fixedly arranged on main backstop 1, the large synchronous pulley 4 of steering box of the input of described bevel gear steering box 2 is driven and is connected with main shaft small synchronous pulley 6 by Timing Belt 5, the output of described bevel gear steering box 2 is provided with the eccentric 7 of adjustable eccentric degree, one end of described guiding optical axis 9 is flexibly connected with eccentric 7 by rocking arm 8, the other end is connected with the porcupine roller bearing block 13 that traverses by arrangement for adjusting height 12, the described porcupine roller bearing block 13 that traverses is distributed with the porcupine roller 15 that traverses of draw point by bearing connecting surface, described porcupine roller 15 belows of traversing are propped up to mop floor and are provided with V-type bearing 14.
Described during by the production of axle side and chinampa, base cloth is covered and traversed on porcupine roller, wherein traverse on porcupine roller and be distributed with draw point, the transverse reciprocating by the porcupine roller that traverses moves that to drive base cloth not stop moving, makes the distribution form of pedaline bunch on base cloth be rendered as zigzag.
As shown in Figure 3, described eccentric 7 comprises eccentric disc 24, adjustment screw 22, on described eccentric disc 24, offer the T-shaped groove moving around for T-shaped slide block 26, described adjustment screw runs through the through T-shaped groove of eccentric disc 24 and is connected with 27T type slide block 26 by T-shaped locking nut, described T-shaped slide block 26 is flexibly connected with rocking arm 8 by rocking arm connecting stud 25, on described eccentric disc 24, be provided with rectangular channel, in this rectangular channel, being provided with two matches with joint screw 22, be used for locking the screw lock nut 23 of adjustment screw 22, by the eccentric throw of eccentric adjustment device, can produce the zigzag pedaline of the different amplitudes of oscillation, after the eccentric throw of eccentric is fixed, can pass through the position of screw lock nut 23 fixing and locking adjustment screw 22.
On T-shaped slide block 26, there is the screwed hole matching with rocking arm connecting stud 25; Described adjustment screw 22 is right-handed screw.
When needs reduce to traverse porcupine roller 15 amplitude of oscillation, reduce the eccentric throw of eccentric 7.First the position of eccentric adjustment device 7, makes the axis of its adjustment screw 22 vertically downward, and makes head of screw in the above, so that the adjusting of inner hexagon spanner; Loosening screw lock nut 23, twists adjustment screw 22 to the right with inner hexagon spanner subsequently, by lead angle, makes T-shaped slide block 26 near the center of circle of eccentric disc 24; Last lock-screw locking nut 23, T-shaped locking nut 27.
When needs tune up while traversing porcupine roller 15 amplitude of oscillation, increase the eccentric throw of eccentric 7.First the position of eccentric adjustment device 7, makes the axis of its adjustment screw 22 vertically downward, and makes head of screw in the above, so that the adjusting of inner hexagon spanner; Loosening screw lock nut 23, twists adjustment screw 22 left with inner hexagon spanner subsequently, then utilizes Action of Gravity Field to make T-shaped slide block 26 away from the center of circle of eccentric disc 24; Last lock-screw locking nut 23, T-shaped locking nut 27.
As shown in Figure 4, described arrangement for adjusting height 12 comprises the DOCK LEVELER 29 being connected with the porcupine roller bearing block 13 that traverses with guiding optical axis 9 respectively, on described DOCK LEVELER 29, have vertically for regulating the slotted hole of porcupine roller bearing block 13 height that traverse, in slotted hole by two hexagon-headed bolts 28, two spring washers 20, the screwed hole of offering on two plain washers 21 and the porcupine roller bearing block 13 that traverses is fastened, the position of the loosening rear mobile DOCK LEVELER 29 of hexagon-headed bolt 28, can adapt to the zigzag pedaline that produces different natural plant heights.
Can adapt to the production of different natural plant heights; Traverse on porcupine roller bearing block 13 and have two screwed holes, can connect by hexagon-headed bolt 28 relative position of DOCK LEVELERs 29 and the porcupine roller bearing block 13 that traverses.
Adjust before zigzag pedaline height, first adjust two hexagon-headed bolts 28 of pine, the porcupine roller bearing block 13 that traverses changes with porcupine roller 15 variation highly of traversing; After zigzag pedaline height adjustment finishes, the porcupine roller bearing block 13 that traverses, DOCK LEVELER 29 form behind new relative engagement position, again lock two hexagon-headed bolts 28.
Preferably, described in the porcupine roller 15 that traverses by pair of horns contact bearing, be connected with the porcupine roller bearing block 13 that traverses, make to traverse porcupine roller 15 in reciprocally swinging, can also realize rotation around its axis.
As shown in Figure 2, on described main backstop 1, be also provided with for regulating the synchronous belt tension device 3 of tensity of synchronous belt, the tensioning synchronous pulley 16 matching with Timing Belt 5 that described synchronous belt tension device 3 comprises L shaped support plate, the adjusting rod 17 that has slotted hole being fixedly connected with main backstop 1 by holding screw 19 and is arranged on rotationally adjusting rod 17 one end, described L shaped support plate is connected with the slotted hole of adjusting rod 17 by adjusting rod screw 18, by regulating the horizontal level of adjusting rod 17, dismounting Timing Belt 5 and can regulate the tensioning degree of Timing Belt easily.
Before Timing Belt 5 is connected with main shaft small synchronous pulley 6, knitting the grass bunch distribution form that careless machine produces is linear pattern; While producing zigzag chinampa, first adjust three adjusting rod screws 18 of pine to become flexible adjusting rod 17; Timing Belt 5 is connected with main shaft small synchronous pulley 6 simultaneously; Finally regulate tensioning synchronous pulley 16, make Timing Belt 5 there is suitable rate of tension.
Preferably, on described guiding optical axis 9, be arranged with the linear bearing 10 of usheing to seat with its matched in clearance, described in the linear bearing 10 of usheing to seat be fixedly arranged on linear axis bearing connecting plate, effectively improve the rigidity of guiding optical axis 9.
The porcupine roller 15 that traverses coordinates with angular contact bearing, and the porcupine roller 15 that traverses is distributed with draw point, to insert base cloth and to drag base cloth, moves, and forms the zigzag amplitude of oscillation; Traverse porcupine roller 15 by six equidistant distribution V-type bearing 14 guide supports, wherein, V-type bearing 14 with knit careless machine and be connected and be connected, V-type bearing 14 should be avoided in the draw point position of traversing on porcupine roller 15.
In the time of need to producing zigzag chinampa, base cloth is covered and traversed on porcupine roller 15, and draw point is penetrated in base cloth; In connection, make Timing Belt 5 be connected with main shaft small synchronous pulley 6, adjust eccentric 7 and obtain suitable eccentric throw; Can produce zigzag chinampa.
In the time of need to production traditional line type chinampa, only need to adjust synchronous belt tension device 3, unload Timing Belt 5.
Above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.All any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in the protection domain of the utility model claim.

Claims (6)

1. the base cloth traversing gear for the production of zigzag chinampa, by certainly knitting careless machine, drive, it is characterized in that: comprise main backstop (1), bevel gear steering box (2), synchronous belt tension device (3), the large synchronous pulley of steering box (4), Timing Belt (5), main shaft small synchronous pulley (6), eccentric (7), rocking arm (8), guiding optical axis (9), linear axis bearing (10), linear axis bearing connecting plate (11), arrangement for adjusting height (12), the porcupine roller bearing block (13) that traverses, the porcupine roller that traverses (15), V-type bearing (14)
Described bevel gear steering box (2) is fixedly arranged on main backstop (1), the large synchronous pulley of steering box (4) of the input of described bevel gear steering box (2) is driven and is connected with main shaft small synchronous pulley (6) by Timing Belt (5), the output of described bevel gear steering box (2) is provided with the eccentric (7) of adjustable eccentric degree, one end of described guiding optical axis (9) is flexibly connected with eccentric (7) by rocking arm (8), the other end is connected with the porcupine roller bearing block (13) that traverses by arrangement for adjusting height (12), the described porcupine roller bearing block (13) that traverses is distributed with the porcupine roller that traverses (15) of draw point by bearing connecting surface, the described porcupine roller that traverses (15) below mops floor and is provided with V-type bearing (14).
2. a kind of base cloth traversing gear for the production of zigzag chinampa according to claim 1, it is characterized in that: described eccentric (7) comprises eccentric disc (24), adjustment screw (22), on described eccentric disc (24), offer the T-shaped groove moving around for T-shaped slide block (26), described adjustment screw runs through the through T-shaped groove of eccentric disc (24) and is connected with T-shaped slide block (26) by T-shaped locking nut (27), described T-shaped slide block (26) is flexibly connected with rocking arm (8) by rocking arm connecting stud (25), described eccentric disc is provided with rectangular channel on (24), in this rectangular channel, being provided with two matches with joint screw (22), be used for locking the screw lock nut (23) of adjustment screw (22).
3. a kind of base cloth traversing gear for the production of zigzag chinampa according to claim 1, it is characterized in that: described arrangement for adjusting height (12) comprises the DOCK LEVELER (29) being connected with the porcupine roller bearing block (13) that traverses with guiding optical axis (9) respectively, on described DOCK LEVELER (29), have vertically for regulating the slotted hole of porcupine roller bearing block (13) height that traverses, in slotted hole, by the screwed hole of offering on hexagon-headed bolt (28) and the porcupine roller bearing block (13) that traverses, be fastened.
4. a kind of base cloth traversing gear for the production of zigzag chinampa according to claim 1, it is characterized in that: described in the porcupine roller (15) that traverses by pair of horns contact bearing, be connected with the porcupine roller bearing block (13) that traverses, make to traverse porcupine roller (15) in reciprocally swinging, can also realize rotation around its axis.
5. according to a kind of base cloth traversing gear for the production of zigzag chinampa described in claim 1 to 4 any one, it is characterized in that: on described main backstop (1), be also provided with the synchronous belt tension device (3) for regulating tensity of synchronous belt, described synchronous belt tension device (3) comprises by holding screw (19) and main backstop (the 1 L shaped support plate being fixedly connected with, the tensioning synchronous pulley (16) matching with Timing Belt (5) that has the adjusting rod (17) of slotted hole and be arranged on rotationally adjusting rod (17) one end, described L shaped support plate is connected with the slotted hole of adjusting rod (17) by adjusting rod screw (18).
6. a kind of base cloth traversing gear for the production of zigzag chinampa according to claim 5, it is characterized in that: on described guiding optical axis (9), be arranged with the linear bearing of usheing to seat (10) with its matched in clearance, described in the linear bearing (10) of usheing to seat be fixedly arranged on linear axis bearing connecting plate (11).
CN201320518274.0U 2013-08-23 2013-08-23 Substrate traversing device for producing Z-shaped man-made lawn Withdrawn - After Issue CN203510897U (en)

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Application Number Priority Date Filing Date Title
CN201320518274.0U CN203510897U (en) 2013-08-23 2013-08-23 Substrate traversing device for producing Z-shaped man-made lawn

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320518274.0U CN203510897U (en) 2013-08-23 2013-08-23 Substrate traversing device for producing Z-shaped man-made lawn

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434257A (en) * 2013-08-23 2013-12-11 华南理工大学 Base cloth traversing device for producing Z-shaped artificial lawn
CN108221158A (en) * 2018-04-04 2018-06-29 兰善兵 A kind of main drive gear for flat braiding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434257A (en) * 2013-08-23 2013-12-11 华南理工大学 Base cloth traversing device for producing Z-shaped artificial lawn
CN108221158A (en) * 2018-04-04 2018-06-29 兰善兵 A kind of main drive gear for flat braiding machine

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Granted publication date: 20140402

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