CN203508546U - Cavity cleaner for ultrahigh-pressure oil tanks - Google Patents
Cavity cleaner for ultrahigh-pressure oil tanks Download PDFInfo
- Publication number
- CN203508546U CN203508546U CN201320663727.9U CN201320663727U CN203508546U CN 203508546 U CN203508546 U CN 203508546U CN 201320663727 U CN201320663727 U CN 201320663727U CN 203508546 U CN203508546 U CN 203508546U
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- Prior art keywords
- air
- rotary
- conveyer
- pressure oil
- high pressure
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000004140 cleaning Methods 0.000 claims abstract description 22
- 239000007921 spray Substances 0.000 claims description 28
- 238000007664 blowing Methods 0.000 claims description 23
- 239000012530 fluid Substances 0.000 claims description 7
- 239000002828 fuel tank Substances 0.000 description 35
- 239000003921 oil Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000003466 welding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000012946 outsourcing Methods 0.000 description 4
- 239000000295 fuel oil Substances 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005183 dynamical system Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000010761 intermediate fuel oil Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to a cavity cleaner for ultrahigh-pressure oil tanks, aims to provide a cleaner applicable to cleaning inner cavities of oil tanks, and prevents uncleanliness from affecting the performance of a forklift or causing failures. The cavity cleaner is simple in structure and convenient to use. According to the technical scheme, the cavity cleaner for ultrahigh-pressure oil tanks is characterized by comprising a horizontal conveyor, a group of positioning devices mounted on the conveyor, a plurality of ejector devices mounted above the conveyor, a group of rotary water sprayers mounted below the conveyor, rotary blowers and hot air blowers. Each ejector device corresponds to one rotary water sprayer or rotary blower in the top-down direction. Each rotary water sprayer, each rotary blower and each hot air blower are mounted on one lifting device.
Description
Technical field
The utility model relates to a kind of cleaning equipment, is specifically related to a kind of super high pressure oil box cavity cleaning machine.
Background technology
In main flow fork truck dynamical system, have fuel system and hydraulic system two parts, two system intermediate fuel oil casees and hydraulic oil container all adopt hot rolling to open the technological procedure of the blanking of plain plate plasma, panel beating bending and shaping, welding full weld, leak test.Except stopping leakage of oil oil impregnate, the importance of the interior clean environment degree of fuel tank finished product is along with the raising of product quality day by day highlights, its quality directly affects the clean-up performance of fuel oil, hydraulic oil, then affects the particularly fault rate of hydraulic system of the large system of fork truck car load amount; In client's feedback and maintenance record, because fuel tank internal is unclean, cause the record that fault rate, hydraulic performance decline, life-span reduce approximately to reach 30% left and right.
Analyze the influence factor of the interior clean environment degree of fuel tank finished product, mainly contain the dirts such as dust that non-firm welding slag chip that non-firm steel plate oxide skin (being mainly to form in bending and forming process), welding process forms and splash (being mainly to fly into after each plate joining place of fuel tank has gap or welding to burn), welding atmosphere form.Mostly these dirts are high hard material, are mixed in hydraulic oil and fuel oil, the large system of hydraulic pressure fuel oil two and control element are produced wearing and tearing or are stopped up, thereby affect forklift truck properties or make fork truck produce fault, therefore need to clean the inner chamber of fuel tank finished product.
Utility model content
The technical problems to be solved in the utility model is the deficiency that overcomes above-mentioned background technology, a kind of super high pressure oil box cavity cleaning machine is provided, this cleaning machine should be able to clean the inner chamber of fuel tank, avoid affecting the performance of fork truck or producing fault because of unclean, and there is feature simple in structure, easy to use.
The technical solution adopted in the utility model is:
Super high pressure oil box cavity cleaning machine, it is characterized in that: described cleaning machine comprises horizontally disposed conveyer, be arranged on one group of positioner on conveyer, be arranged on conveyer top several jack units, be arranged on one group of rotary water jet device, rotary air-blow device and the blowing hot-air device of conveyer below, each jack unit is corresponding up and down with a rotary water jet device or rotary air-blow device respectively, and each rotary water jet device, rotary air-blow device and blowing hot-air device are arranged on lowering or hoisting gear respectively.
Described conveyer comprises the conveyer belt that rack-mounted at least two horizontal Tiles are arranged, keeps certain distance as the hoist trunk of described rotary water jet device, rotary air-blow device and blowing hot-air device between two conveyer belts.
Described one group of positioner is evenly arranged on described conveyer, and each positioner comprises two gripper shoes that are separately fixed on above-mentioned two conveyer belts.
Described rotary water jet device comprises ultra-high pressure water fluid jet unit and connected spray boom, swivel joint, fountain head, and spray boom is vertically fixed on crane.
Described rotary air-blow device comprises blower fan and connected spray boom, swivel joint, jet thrust, and spray boom is vertically fixed on crane.
Described blowing hot-air device comprises air-heater and connected spray boom, hot blast shower nozzle, and spray boom is vertically fixed on crane.
Described lowering or hoisting gear comprises the hydraulic cylinder of vertically arranging upward and is fixed on the described crane on its push rod.
Described jack unit is cylinder, and the push rod of cylinder is vertically arranged down.
Operation principle of the present utility model is:
Fuel tank is placed on positioner by loop wheel machine, the opening down layout of fuel tank; Along with advancing of conveyer, arrive rotary water jet device top, now conveyer suspends, and the jack unit of rotary water jet device top pushes up downwards presses so that fuel tank is fixed; Lowering or hoisting gear rises rotary water jet device subsequently, and fountain head enters fuel tank inner chamber, ultra-high pressure water fluid jet unit starting, and fountain head carries out omnibearing cleaning to fuel tank inner chamber; After cleaning completes, fountain head drops to original position and jack unit rises to original position, and conveyer moves on;
Each fuel tank at least, after the cleaning of a rotary water jet device, arrives at rotary air-blow device top; The jack unit of rotary air-blow device top pushes up downwards to press fuel tank is fixed again, and lowering or hoisting gear rises rotary air-blow device subsequently, and jet thrust enters fuel tank inner chamber, fan starting, and jet thrust blows dry to fuel tank inner chamber; The rear jet thrust of having dried drops to original position and jack unit rises to original position, and conveyer moves on;
Each fuel tank at least, after the blowing of a blowing device, arrives at blowing device top; Lowering or hoisting gear rises blowing hot-air device, and hot blast shower nozzle enters fuel tank inner chamber, and air-heater starts, and hot blast shower nozzle ejection hot blast is dried fuel tank inner chamber, has dried rear hot blast shower nozzle and has dropped to original position, and all cleaning completes, and by loop wheel machine, removes fuel tank.
The beneficial effects of the utility model are: in the utility model, pass through be dried-blowing hot-air three process of super-pressure spraying-rinsing-rotary air-blow, fuel tank inner chamber is cleaned, can improve the clean-up performance of fuel tank inner chamber, avoid affecting the performance of fork truck or producing fault because of unclean, and there is automaticity feature high, simple and compact for structure, easy to use.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present utility model.
Fig. 2 is the enlarged diagram of A portion in Fig. 1.
Fig. 3 is the enlarged diagram of B portion in Fig. 1.
Fig. 4 is plan structure schematic diagram of the present utility model.
Fig. 5 is the main TV structure schematic diagram of rotary water jet device in the utility model.
Fig. 6 is the left TV structure schematic diagram of rotary water jet device in the utility model.
The specific embodiment
Below in conjunction with Figure of description, the utility model is described in further detail, but the utility model is not limited to following examples.
As shown in Fig. 1-Fig. 6, super high pressure oil box cavity cleaning machine, comprise horizontally disposed conveyer 5, be arranged on one group of positioner 1 on conveyer, being arranged in several jack units 4(figure of conveyer top is 5), sequentially be arranged on one group of rotary water jet device (in figure being 3) of conveyer below, rotary air-blow device (in figure being 2) and blowing hot-air device (in figure being 1), each jack unit is corresponding up and down with a rotary water jet device or rotary air-blow device respectively, each rotary water jet device, rotary air-blow device and blowing hot-air device are arranged on respectively on lowering or hoisting gear 6.
As shown in Figure 2, described conveyer comprises that level is arranged on two in the frame 3 conveyer belt 5-1 that are arranged side by side, article two, between conveyer belt, keep certain distance to form a hoist trunk 5-2, described rotary water jet device, rotary air-blow device and blowing hot-air device are under the driving of lowering or hoisting gear, can be in this hoist trunk vertical lifting, be not subject to the interference of conveyer belt.Described conveyer belt can adopt industrial chain band driven by stepper motors (outsourcing acquisition), adopts same driving shaft and driven shaft transmission between two conveyer belts, and driving shaft and driven shaft are all provided with sprocket wheel 11, thereby guarantees that fuel tank 2 can steadily advance.
Described one group of positioner is evenly arranged on described conveyer, and each positioner comprises two gripper shoe 1-1 that are separately fixed on above-mentioned two conveyer belts.Loop wheel machine winches to fuel tank on conveyer belt, and the front side of fuel tank and rear side are supported by two gripper shoes respectively, and the opening down layout of fuel tank is also aimed at described hoist trunk.
Described rotary water jet device comprise ultra-high pressure water fluid jet unit (in figure omit do not draw) and with spray boom 10-1, the swivel joint 10-2, the fountain head 10-3 that by pipeline, are connected with this ultra-high pressure water fluid jet unit, spray boom is vertically fixed on crane 9.Current spray at a high speed from ultra-high pressure water fluid jet unit, through piping, enter under the turning effort of spray boom at swivel head, and fountain head is by the ejection at a high speed of water 360 degree; In water spray, lowering or hoisting gear can drive spray lance lifting, thereby comprehensive fuel tank inner chamber is cleaned.In this rotary water jet device, ultra-high pressure water fluid jet unit, spray boom, swivel joint, fountain head all can obtain in outsourcing.
Described rotary air-blow device comprises blower fan (omit and do not draw in figure) and spray boom 7-1, the swivel joint 7-2, the jet thrust 7-3 that by pipeline, are connected with this blower fan, and spray boom is vertically fixed on crane 9.Air sprays at a high speed from blower fan, through piping, enters spray boom, and under the turning effort of swivel head, air is from the ejection at a high speed of jet thrust 360 degree; In jet, lowering or hoisting gear can drive spray lance lifting, thereby comprehensive fuel tank inner chamber is carried out to removal moisture drying.In this rotary water jet device, blower fan, spray boom, swivel joint, jet thrust all can obtain in outsourcing.
Described blowing hot-air device and above-mentioned rotary air-blow apparatus structure are similar, comprise air-heater (omit and do not draw in figure) and the spray boom 8-1, the hot blast shower nozzle 8-2 that by pipeline, are connected with air-heater, spray boom is vertically fixed on crane, hot blast shower nozzle circumferentially offer one group of air outlet 8-3 being evenly arranged.The air-heater of described blowing hot-air device, spray boom, the equal buyable of hot blast shower nozzle obtain.
Described lowering or hoisting gear comprises the hydraulic cylinder of vertically arranging upward and is fixed on the described crane on its push rod.Above-mentioned hydraulic cylinder also can substitute with screw lift.
Described jack unit is cylinder, and the push rod of cylinder vertically arranges down, and when push rod extends downwards, push rod lower end is pushed against the top of fuel tank, prevents that fuel tank is shifted under the impact of high-velocity flow or air-flow.
The utility model is not limited to fuel tank is cleaned, and can also clean similarly having the container of inner-cavity structure.
Still it should be noted that, all ascending, descendings simultaneously under the driving of lowering or hoisting gear separately of described each rotary water jet device, rotary air-blow device and blowing hot-air device, correspondingly, each jack unit is lifting simultaneously also; When rotary water jet device is sprayed water work to a fuel tank, remaining rotary air-blow device and blowing hot-air device also respectively to other fuel tank blow, blowing hot-air work.
As shown in Figure 1, a fuel tank can clean successively through 3 rotary water jet devices, then through 2 rotary air-blow devices, dries up successively, finally by blowing hot-air device, dries inner chamber again; Adopt a plurality of rotary water jet devices, rotary air-blow device to clean several times, dry dry, avoid fuel tank to rest on for a long time rotary water jet device or rotary air-blow device, thereby shorten scavenging period.
In addition, conveyer, rotary water jet device, rotary air-blow device, blowing hot-air device, lowering or hoisting gear and jack unit adopt control cabinet to control (general control case, outsourcing obtains, in figure, omitted), by control cabinet, the motion between above each device is coordinated to control, avoid producing and interfere.Conveyer belt is equipped with position sensor (being omitted in figure) to obtain the position of fuel tank, thereby controls motion or the time-out of conveyer belt, is more than conventional control mode, at this, does not describe in detail.
Claims (8)
1. super high pressure oil box cavity cleaning machine, it is characterized in that: described cleaning machine comprises horizontally disposed conveyer (5), be arranged on one group of positioner (1) on conveyer, be arranged on conveyer top several jack units (4), be arranged on one group of rotary water jet device, rotary air-blow device and the blowing hot-air device of conveyer below, each jack unit is corresponding up and down with a rotary water jet device or rotary air-blow device respectively, and each rotary water jet device, rotary air-blow device and blowing hot-air device are arranged on respectively on lowering or hoisting gear (6).
2. super high pressure oil box cavity cleaning machine according to claim 1, it is characterized in that: described conveyer comprises the conveyer belt (5-1) that rack-mounted at least two group horizontal Tiles are arranged, keeps certain distance as the hoist trunk (5-2) of described rotary water jet device, rotary air-blow device and blowing hot-air device between two conveyer belts.
3. super high pressure oil box cavity cleaning machine according to claim 2, is characterized in that: described one group of positioner is evenly arranged on described conveyer, and each positioner comprises two gripper shoes (1-1) that are separately fixed on above-mentioned two conveyer belts.
4. according to the super high pressure oil box cavity cleaning machine described in claim 1-3 any one, it is characterized in that: described rotary water jet device comprises ultra-high pressure water fluid jet unit and connected spray boom (10-1), swivel joint (10-2), fountain head (10-3), and spray boom is vertically fixed on crane (9).
5. super high pressure oil box cavity cleaning machine according to claim 4, it is characterized in that: described rotary air-blow device comprises blower fan and connected spray boom (7-1), swivel joint (7-2), jet thrust (7-3), and spray boom is vertically fixed on crane.
6. super high pressure oil box cavity cleaning machine according to claim 5, is characterized in that: described blowing hot-air device comprises air-heater and connected spray boom (8-1), hot blast shower nozzle (8-2), and spray boom is vertically fixed on crane.
7. super high pressure oil box cavity cleaning machine according to claim 6, is characterized in that: described lowering or hoisting gear comprises the hydraulic cylinder of vertically arranging upward and is fixed on the described crane (9) on its push rod.
8. super high pressure oil box cavity cleaning machine according to claim 7, is characterized in that: described jack unit is cylinder, and the push rod of cylinder is vertically arranged down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320663727.9U CN203508546U (en) | 2013-10-25 | 2013-10-25 | Cavity cleaner for ultrahigh-pressure oil tanks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320663727.9U CN203508546U (en) | 2013-10-25 | 2013-10-25 | Cavity cleaner for ultrahigh-pressure oil tanks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203508546U true CN203508546U (en) | 2014-04-02 |
Family
ID=50367528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320663727.9U Expired - Lifetime CN203508546U (en) | 2013-10-25 | 2013-10-25 | Cavity cleaner for ultrahigh-pressure oil tanks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203508546U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106513398A (en) * | 2016-12-27 | 2017-03-22 | 重庆金澳机械制造有限公司 | Oil tank cleaning device |
| CN108941011A (en) * | 2018-09-12 | 2018-12-07 | 浙江酷耐自动化科技有限公司 | A kind of linear slide rail automatic washing machine |
-
2013
- 2013-10-25 CN CN201320663727.9U patent/CN203508546U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106513398A (en) * | 2016-12-27 | 2017-03-22 | 重庆金澳机械制造有限公司 | Oil tank cleaning device |
| CN108941011A (en) * | 2018-09-12 | 2018-12-07 | 浙江酷耐自动化科技有限公司 | A kind of linear slide rail automatic washing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140402 |